Modeling and Experimental Study of Double-Row Bow-Type Micro-Displacement Amplifier for Direct-Drive Servo Valves
Abstract
:1. Introduction
2. Static Analysis of Double-Row Bow-type Micro-Displacement Amplifier (DBMA)
3. Kinetic Analysis of DBMA
4. Simulation Research on DBMA
5. Experimental Verification of DBMA
6. Discussion
- (a)
- In mathematical modeling, we did not discuss the size of the model, so mathematical models were established at the micron and millimeter levels. However, it should be noted that the condition for the assumption in Figure 4 was that the thickness of the arm needed to be much larger than the flexure hinge, in order to treat the arm as a rigid body, and the flexure hinge as a thin plate with fixed ends to simplify the model.
- (b)
- In the simulation analysis, we actually established more than one size model. The simulation results show that when all the size parameters of the model were enlarged or reduced in proportion, there was no effect on the amplification ratio. When only a few parameters were changed, the results changed. These results are shown in Figure 9, Figure 10 and Figure 13.
- (c)
- Since the size of the actuator of the giant magnetostrictive servo valve reached the millimeter level and an amplifier was used with the actuator, we did not make a smaller prototype for experiments. However, from the results of mathematical modeling and simulation, we believe that such structures and modeling methods would be correct at larger or smaller sizes.
7. Conclusions
- This paper establishes a pseudo-rigid model of DBMA, analyzes the stress form of flexure hinge, and derives the stiffness matrix of flexure hinge by the influence coefficient method.
- A static and kinetic analysis of DBMA was carried out, and a formula of displacement magnification was derived. Using Castigliano’s second theorem, a formula of equivalent stiffness and natural frequency of DBMA were derived. The effects of different parameters on the magnification, equivalent stiffness, and natural frequency were analyzed, respectively.
- A simulation of DBMA was carried out using FEM simulation software. A prototype of DBMA was fabricated, a corresponding test system was built, and experimental research was conducted. Errors of theoretical calculation, simulation results, and experimental data were all within 8%, which supported the correctness of the model.
- Theoretical research and experimental results show that the displacement amplification ratio of DBMA was stable at about 15.5, the natural frequency is about 305Hz to 314Hz, and the response bandwidth was up to 300 Hz, which satisfy the servo valve output requirements.
Author Contributions
Funding
Conflicts of Interest
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Parameters | Description | Value |
---|---|---|
c | Width of arms 1,3,5,7,8,10,12,14 | 10 mm |
a | Width of arms 2,6,9,13 | 10 mm |
d | Thickness of the amplifier (also the width of the flexure hinge) | 10 mm |
l | Length of the flexure hinge | 4.41 mm |
e | Length of the arms 2,6,9,11 | 19.90 mm |
ls | Width of arm 11 | 9 mm |
ll | Length of arms 2,6,9,13 | 45.47 mm |
E | Elastic modulus of the material | 215 Mpa |
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Liu, G.; He, Z.; Bai, G.; Zheng, J.; Zhou, J.; Chang, M. Modeling and Experimental Study of Double-Row Bow-Type Micro-Displacement Amplifier for Direct-Drive Servo Valves. Micromachines 2020, 11, 312. https://doi.org/10.3390/mi11030312
Liu G, He Z, Bai G, Zheng J, Zhou J, Chang M. Modeling and Experimental Study of Double-Row Bow-Type Micro-Displacement Amplifier for Direct-Drive Servo Valves. Micromachines. 2020; 11(3):312. https://doi.org/10.3390/mi11030312
Chicago/Turabian StyleLiu, Guoping, Zhongbo He, Guo Bai, Jiawei Zheng, Jingtao Zhou, and Ming Chang. 2020. "Modeling and Experimental Study of Double-Row Bow-Type Micro-Displacement Amplifier for Direct-Drive Servo Valves" Micromachines 11, no. 3: 312. https://doi.org/10.3390/mi11030312
APA StyleLiu, G., He, Z., Bai, G., Zheng, J., Zhou, J., & Chang, M. (2020). Modeling and Experimental Study of Double-Row Bow-Type Micro-Displacement Amplifier for Direct-Drive Servo Valves. Micromachines, 11(3), 312. https://doi.org/10.3390/mi11030312