Figure 1.
Schematic diagram of paint film.
Figure 1.
Schematic diagram of paint film.
Figure 2.
Morphology of lac microcapsules: SEM of (A) low magnification, (B) high magnification, and (C) OM of lac resin microcapsules.
Figure 2.
Morphology of lac microcapsules: SEM of (A) low magnification, (B) high magnification, and (C) OM of lac resin microcapsules.
Figure 3.
Particle size distribution of lac resin microcapsules.
Figure 3.
Particle size distribution of lac resin microcapsules.
Figure 4.
FTIR of urea formaldehyde resin, lac resin, and lac resin microcapsule.
Figure 4.
FTIR of urea formaldehyde resin, lac resin, and lac resin microcapsule.
Figure 5.
Variation trend of color difference with temperature (16–40 °C).
Figure 5.
Variation trend of color difference with temperature (16–40 °C).
Figure 6.
SEM of paint film with different adding methods: (A) sample 1, (B) sample 5.
Figure 6.
SEM of paint film with different adding methods: (A) sample 1, (B) sample 5.
Figure 7.
FTIR of
paint
film with different adding methods.
Figure 7.
FTIR of
paint
film with different adding methods.
Figure 8.
The graph of color difference with temperature
increase.
Figure 8.
The graph of color difference with temperature
increase.
Figure 9.
The graph of color difference with temperature decrease.
Figure 9.
The graph of color difference with temperature decrease.
Figure 10.
Variation trend of color difference with aging time at 120 °C.
Figure 10.
Variation trend of color difference with aging time at 120 °C.
Figure 11.
Variation trend of color difference with aging time at 160 °C.
Figure 11.
Variation trend of color difference with aging time at 160 °C.
Figure 12.
Variation trend of color difference with aging time under UV.
Figure 12.
Variation trend of color difference with aging time under UV.
Figure 13.
SEM of paint films before and after aging in different environments: (A) sample 5, (B) sample 5−120 °C, (C) sample 5−160 °C, (D) sample 5−UV, (E) sample 6, (F) sample 6−120 °C, (G) sample 6−160 °C, (H) sample 6−UV, (I) sample 7, (J) sample 7−120 °C, (K) sample 7−160 °C, (L) sample 7−UV, (M) sample 8, (N) sample 8−120 °C, (O) sample 8−160 °C, and (P) sample 8−UV.
Figure 13.
SEM of paint films before and after aging in different environments: (A) sample 5, (B) sample 5−120 °C, (C) sample 5−160 °C, (D) sample 5−UV, (E) sample 6, (F) sample 6−120 °C, (G) sample 6−160 °C, (H) sample 6−UV, (I) sample 7, (J) sample 7−120 °C, (K) sample 7−160 °C, (L) sample 7−UV, (M) sample 8, (N) sample 8−120 °C, (O) sample 8−160 °C, and (P) sample 8−UV.
Figure 14.
FTIR of sample 5 before and after aging.
Figure 14.
FTIR of sample 5 before and after aging.
Figure 15.
FTIR of sample 6 before and after aging.
Figure 15.
FTIR of sample 6 before and after aging.
Figure 16.
FTIR of sample 7 before and after aging.
Figure 16.
FTIR of sample 7 before and after aging.
Figure 17.
FTIR of sample 8 before and after aging.
Figure 17.
FTIR of sample 8 before and after aging.
Figure 18.
Optical microscope of water-based paint film on the surface of Basswood: (A) sample 5, (B) sample 6, (C) sample 7, (D) sample 8.
Figure 18.
Optical microscope of water-based paint film on the surface of Basswood: (A) sample 5, (B) sample 6, (C) sample 7, (D) sample 8.
Figure 19.
OM of paint film: before self-repairing, (A) sample 5, (C) sample 6, (E) sample 7, and (G) sample 8; after scheme (B) sample 5, (D) sample 6, (F) sample 7, and (H) sample 8.
Figure 19.
OM of paint film: before self-repairing, (A) sample 5, (C) sample 6, (E) sample 7, and (G) sample 8; after scheme (B) sample 5, (D) sample 6, (F) sample 7, and (H) sample 8.
Figure 20.
Discoloration principle of fluorane microcapsules.
Figure 20.
Discoloration principle of fluorane microcapsules.
Table 1.
List of experimental materials.
Table 1.
List of experimental materials.
Experimental Materials | Molecular Mass (g/mol) | CAS | Manufacturer |
---|
Lac | - | - | Yunnan Yongde Songhua Forest Chemical Products Co., Ltd., Lincang, China |
Urea | 60.06 | 57-13-6 | Nanjing Quanlong Biotechnology Co., Ltd., Nanjing, China |
38.0 % formaldehyde | 30.03 | 50-00-0 |
Sodium dodecyl benzene sulfonate (SDBS) | 348.48 | 25155-30-0 |
Triethanolamine | 149.18 | 102-71-6 |
Citric acid monohydrate | 210.14 | 5949-29-1 |
Anhydrous ethanol | 46.07 | 64-17-5 | Tianjin Fuyu Fine Chemical Co., Ltd., Tianjin, China |
Basswood | - | - | Shanghai Jiangda economic and Trade Co., Ltd., Shanghai, China |
Thermochromic microcapsules | - | - | Jinhua Lijin Technology Co., Ltd., Jinhua, China |
Dulux water-based primer | | | Shanghai Keyuan Industrial Co., Ltd., Shanghai, China |
Dulux water-based topcoat | | |
Table 2.
Experimental design of thermochromic self-repairing paint film.
Table 2.
Experimental design of thermochromic self-repairing paint film.
Sample Number | Content of Fluorane Microcapsule (%) | Content of Lac Resin Microcapsule (%) | Method of Adding Microcapsules |
---|
1 | 10.0 | 5.0 | Fluorane microcapsules were added to the primer, and lac resin microcapsules were added to the topcoat |
2 | 10.0 | 15.0 | Lac resin microcapsules were added to the primer, and fluorane microcapsules were added to the topcoat |
3 | 20.0 | 5.0 | Lac resin microcapsules were added to the primer, and fluorane microcapsules were added to the topcoat |
4 | 20.0 | 15.0 | Fluorane microcapsules were added to the primer, and lac resin microcapsules were added to the topcoat |
5 | 10.0 | 5.0 | Fluorane microcapsules were added to the topcoat, and lac resin microcapsules were added to the primer |
6 | 0 | 0 |
7 | 0 | 5.0 |
8 | 10.0 | 0 |
Table 3.
Ingredients of thermochromic and self-repairing paint film.
Table 3.
Ingredients of thermochromic and self-repairing paint film.
Sample Number | Fluorane Microcapsule (%) | Lac Resin Microcapsule (%) | Fluorane Microcapsule (g) | Lac Resin Microcapsule (g) | Primer (g) | Topcoat (g) |
---|
1 | 10.0 | 5.0 | 0.2 | 0.1 | 1.8 | 1.9 |
2 | 10.0 | 15.0 | 0.2 | 0.3 | 1.7 | 1.8 |
3 | 20.0 | 5.0 | 0.4 | 0.1 | 1.9 | 1.6 |
4 | 20.0 | 15.0 | 0.4 | 0.3 | 1.6 | 1.7 |
5 | 10.0 | 5.0 | 0.2 | 0.1 | 1.9 | 1.8 |
6 | 0 | 0 | 0 | 0 | 2.0 | 2.0 |
7 | 0 | 5.0 | 0 | 0.1 | 2.0 | 1.9 |
8 | 10.0 | 0 | 0.2 | 0 | 1.8 | 2.0 |
Table 4.
List of experimental instruments.
Table 4.
List of experimental instruments.
Instruments | Manufacturer |
---|
Heating plate and hand-held thermometer | Dongguan Chang’an Jinfeng electronic tool factory, Dongguan, China |
SEGT-J portable colorimeter | Kunshan Lugong Precision Instrument Co., Ltd., Kunshan, China |
QHQ portable pencil hardness tester | Dongguan quick measuring instrument Co., Ltd., Dongguan, China |
HGQ film scratch tester |
QCJ-50 coating impact tester | Kunshan Haida Precision Instrument Co., Ltd., Kunshan, China |
HY-0580 elongation at break tester | Shanghai Hengyi Precision Instrument Co., Ltd., Shanghai, China |
Axio Scope A1 optical microscope | Shenzhen Chenqixi Trading Co., Ltd., Shenzhen, China |
KYKY-EM6900 scanning electron microscope | Shenzhen Sanhao Instrument Equipment Co., Ltd., Shenzhen, China |
XLPE Fourier transform infrared spectrometer | Guangzhou Huruiming Instrument Co., Ltd., Guangzhou, China |
202-00B oven | Dongguan Yongxin Electronic Technology Co., Ltd., Dongguan, China |
TXH-T ultraviolet weather resistance test oven |
Table 5.
Orthogonal experimental results of paint film.
Table 5.
Orthogonal experimental results of paint film.
Sample Number | Fluorane Microcapsule Content (%) | Lac Resin Microcapsule Content (%) | Method of Adding Microcapsules | Color Difference |
---|
1 | 10.0 | 5.0 | Fluorane microcapsules were added to the primer, and lac resin microcapsules were added to the topcoat | 53.2 |
2 | 10.0 | 15.0 | Fluorane microcapsules were added to the topcoat, and lac resin microcapsules were added to the primer | 79.9 |
3 | 20.0 | 5.0 | Fluorane microcapsules were added to the topcoat, and lac resin microcapsules were added to the primer | 73.1 |
4 | 20.0 | 15.0 | Fluorane microcapsules were added to the primer, and lac resin microcapsules were added to the topcoat | 34.1 |
Mean 1 | 66.5 | 63.1 | 43.6 | |
Mean 2 | 53.6 | 57.0 | 76.5 | |
Range | 12.9 | 6.1 | 32.9 | |
Table 6.
Effect of adding methods of fluorane microcapsules on mechanical properties.
Table 6.
Effect of adding methods of fluorane microcapsules on mechanical properties.
Sample Number | Fluorane Microcapsule Addition Method | Impact Resistance (kg·cm) | Hardness (H) | Elongation at Break (%) | Adhesion (Grade) |
---|
1 | Primer addition | 14.0 | 3H | 10.0 | 0 |
5 | Topcoat addition | 13.0 | 3H | 20.0 | 0 |
Table 7.
Effect of methods of adding fluorane microcapsule on liquid resistance.
Table 7.
Effect of methods of adding fluorane microcapsule on liquid resistance.
Sample | Fluorane Microcapsule Addition Method | Red Ink | NaCl | Ethanol | Detergent |
---|
1 | Primer addition | 3 | 2 | 1 | 2 |
5 | Topcoat addition | 3 | 2 | 2 | 2 |
Table 8.
Comparison of repair rate and color difference.
Table 8.
Comparison of repair rate and color difference.
Sample | Gap Width of Scratch before Repair (µm) | Gap Width of Scratch after Repair (µm) | Gap Width Difference of Scratches before and after Repair (µm) | Repair Rate (%) | Color Difference (32 °C) |
---|
5 | 17.5 | 15.4 | 2.1 | 12.3 | 68.9 |
6 | 8.8 | 8.1 | 0.7 | 7.9 | 1.8 |
7 | 55.2 | 28.4 | 26.7 | 48.4 | 1.3 |
8 | 8.5 | 8.4 | 0.1 | 1.4 | 75.1 |