Fibre-Reinforced Polymers and Steel for the Reinforcement of Wooden Elements—Experimental and Numerical Analysis
Abstract
:1. Introduction
2. Materials and Methods
2.1. Timber
2.2. FRP and Steel
- -
- C1 timber elements—SikaWrap®-230 C carbon mats [38], (Sika Poland Sp. z o.o., Warsaw, Poland): laminate tensile strength 3500 MPa, tensile modulus 225 GPa; pieces 15; reinforcement grade 0.43%.
- -
- C2 and C3 wood elements—carbon tapes, which were produced based on carbon fibres from the manufacturer TORAYCA (Surfpol, Nowy Kurzeszyn, Poland) type T700S (density 1.8 g/cm3, tensile strength 4900 MPa, tensile modulus 230 GPa); units of 30; reinforcement grade 1.67%.
- -
- A1 wood elements—S&P aramid mats [39], (S&P Polska Sp. z o.o., Malbork, Poland), A-Sheet 120 290 g/m2, modulus of elasticity ≥ 120 kN/mm2, tensile strength ≥ 2900 N/mm2; pieces 15; reinforcement grade 0.67%.
- -
- A2 and A3 wood elements—aramid tapes, which were produced based on aramid fibres from the manufacturer Kevlar 49 DuPont TM (Surfpol, Nowy Kurzeszyn, Poland), (density 1.44 g/cm3, tensile strength 3600 MPa, tensile modulus 124 GPa); pieces 30; reinforcement grade 1%.
- -
- S1, S2 and S3 wood elements—S&P glass mats [40], (S&P Polska Sp. z o.o., Malbork, Poland). G-Sheet E 50/50 350 g/m2 with a modulus of elasticity ≥ 73 kN/mm2 and a tensile strength ≥ 3400 N/mm2, pieces 45; reinforcement grade 0.22%.
- -
- ST1—steel plates (Carbon steel, thickness 3 mm, resistant to high temperatures, tensile strength in the range of 485–620 MPa and the minimum yield strength should exceed 260 MPa) pieces 15; reinforcement grade 10%.
- -
- ST2—steel plates (S355J2, thickness 2 mm, structural sheets in accordance with EN 10025). The steel is well weldable. It is suitable for machining and has higher corrosion resistance—pieces 15; reinforcement grade 6.67%.
- -
- P1—steel bars (diameter 2 mm steel plain bar, S235JR), pieces 15; reinforcement grade 1.14%.
- -
- P2—BFRP bars (diameter 2 mm, elasticity modulus 52.8 GPa, tensile strength 1185 MPa), pieces 15; reinforcement grade 1.14%.
2.3. Adhesive
2.4. Specimen Preparation
- -
- Preparation of the timber elements by drying and cleaning the surface;
- -
- Gluing the FRP and steel reinforcement on the designated element;
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- Gluing, pressing under pressure and conditioning of the beam samples;
- -
- Sanding the surface of the beams to remove residual glue once the curing strength has been reached.
2.5. Methods
3. Results and Discussion
3.1. Load–Deflection
3.2. Comparison of Experimental and Numerical Models Depending on the Type of Reinforcement and Degree of Reinforcement
4. Conclusions
- -
- Increased reinforcement effectiveness was obtained for elements reinforced with FRP and steel materials with higher MOE.
- -
- Wooden beams fail due to cracks occurring in the tension zone. In unreinforced elements, these were mainly cracks occurring in the deformation zone (the most numerous defects were knots). In reinforced elements, it was damage occurring in the compression zone due to gradual crack propagation and crushing.
- -
- The largest increase in load-carrying capacity was confirmed for steel plate reinforcement by 79%, while the smallest for glass mats and was only 16%. It should be noted that tests conducted for full-size elements increase the severity of defects since wood is a heterogeneous material. In full-size wooden beams, despite the selection of wood of the same quality and strength class, tests can have significant scatter due to the anisotropy and variability of wood defects.
- -
- Taking into account the cost of FRP material, environmental friendliness and high resistance to corrosion and high temperatures, very high parameters were obtained for BFRP bars—an increase in load capacity by as much as 50% and stiffness by 30%.
- -
- High and satisfactory results were confirmed for high-temperature and corrosion-resistant steel reinforcement elements—load-carrying capacity increases of 79–57% and stiffness increases of 31–29%.
- -
- Numerical models allow for obtaining approximate results as experimental tests. The difference of 3% to 22% is due to the heterogeneity of the wood material, such as permissible knots, cracks o deviations of wood fibres.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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(a) | |||||||||
Mechanical Property Parallel to Grain | Pieces | Size (mm) | Average Strength (MPa) | SD (MPa) | Vs (%) | ||||
Tensile strength | 50 | 30 × 30 × 600 | 77.48 | 16.01 | 10.66 | ||||
Compressive strength | 50 | 30 × 30 × 180 | 48.70 | 7.23 | 8.84 | ||||
(b) | |||||||||
Materials | MOE (MPa) | Poisson’s Ratio | G (MPa) | ||||||
X | Y | Z | X | Y | Z | XY | YZ | XZ | |
Wood KW (C35) | 13,000 | 430 | 430 | 0.54 | 0.027 | 0.54 | 810 | 81 | 810 |
Epoxy glue | 3300 | 109.16 | 109.16 | 0.3 | 0.015 | 0.3 | - | - | - |
C1 | 225,000 | 7442.94 | 7442.94 | 0.28 | 0.014 | 0.28 | - | - | - |
C2 and C3 | 230,000 | 7608.34 | 7608.34 | 0.28 | 0.014 | 0.28 | - | - | - |
A1 | 120,000 | 3969.57 | 3969.57 | 0.36 | 0.0180 | 0.36 | - | - | - |
A2 and A3 | 124,000 | 4101.89 | 4101.89 | 0.36 | 0.0180 | 0.36 | - | - | - |
S1, S2 and S3 | 73,000 | 2414.82 | 2414.82 | 0.22 | 0.0110 | 0.22 | - | - | - |
ST1 | 210,000 | 6946.74 | 6946.74 | 0.25 | 0.0125 | 0.25 | 80,000 | 8000 | 80,000 |
ST2 | 210,000 | 6946.74 | 6946.74 | 0.25 | 0.0125 | 0.25 | 80,000 | 8000 | 80,000 |
P1 | 210,000 | 6946.74 | 6946.74 | 0.25 | 0.0125 | 0.25 | 80,000 | 8000 | 80,000 |
P2 | 52,800 | 1746.61 | 1746.61 | 0.19 | 0.0095 | 0.19 | - | - | - |
The Symbol/Description of the Sample | The Beam Density (kg/m3) | Moisture (%) | Wood Annual Ring (mm) | F (kN) | fm (MPa) |
---|---|---|---|---|---|
P1—steel bars—S235JR. wood quality class C35 (KW), fibre twist (2–3%), Heartwood, proportion of earlywood and latewood | 679.21 | 7.90 | 1.04 | 6.15 | 123.00 |
P2—BFRP bars, wood quality class C35 (KW), proportion of earlywood and latewood and latewood | 681.32 | 8.15 | 1.98 | 5.78 | 121.00 |
Averages Series P | 680.27 | 8.03 | 1.51 | 5.97 | 122.00 |
S | 1.49 | 0.18 | 0.66 | 0.26 | 1.41 |
SD | 1.28 | 0.13 | 0.47 | 0.19 | 1.00 |
Vs | 4.09 | 1.41 | 2.06 | 2.15 | 3.12 |
ST1—steel plates—carbon steel. wood quality class C35 (KW), fibre twist (2–3%), heartwood, proportion of earlywood and latewood | 686.81 | 8.30 | 1.92 | 6.91 | 138.20 |
ST2—steel plates S355J2. wood quality class C35 (KW), proportion of earlywood and latewood and latewood | 678.25 | 8.60 | 2.01 | 6.05 | 121.00 |
Averages Series ST | 682.53 | 8.45 | 1.97 | 6.48 | 129.60 |
S | 17.56 | 0.21 | 0.06 | 0.61 | 12.16 |
SD | 4.28 | 0.15 | 0.05 | 0.43 | 8.60 |
Vs | 1.19 | 4.25 | 7.17 | 6.55 | 6.22 |
C1—carbon mat SikaWrap®-230 C wood quality class C35 (KW), fibre twist (2–3%), heartwood, proportion of earlywood and latewood | 696.99 | 8.10 | 1.80 | 5.87 | 117.41 |
C2—carbon tapes wood quality class C35 (KW), proportion of earlywood and latewood and latewood | 679.22 | 8.70 | 2.07 | 5.19 | 103.72 |
C3—carbon tapes wood quality class C35 (KW), Heartwood, significant sapwood, proportion of earlywood and latewood | 661.86 | 9.10 | 1.9 | 5.21 | 104.30 |
Averages Series C | 679.35 | 8.63 | 1.90 | 5.40 | 108.47 |
S | 17.56 | 0.50 | 0.16 | 0.39 | 7.74 |
SD | 11.75 | 0.36 | 0.11 | 0.30 | 5.96 |
Vs | 2.59 | 5.83 | 8.47 | 7.14 | 7.14 |
A1—aramid mat A-Sheet 120 290 g/m2 wood quality class C35 (KW), fibre twist (1–2%), heartwood, significant sapwood, proportion of earlywood and late wood | 650.00 | 8.60 | 1.70 | 4.67 | 93.45 |
A2—aramid tapes. wood quality class C35 (KW), fibre twist (0.5–1%), heartwood, sapwood, proportion of early and late wood | 655.56 | 8.90 | 1.20 | 4.62 | 92.39 |
A3—aramid tapes, wood quality class C35 (KW), wavy grain, Heartwood, Sapwood, proportion of earlywood and latewood | 712.96 | 8.80 | 3.10 | 4.54 | 90.74 |
Averages Series A | 672.84 | 8.77 | 1.98 | 4.61 | 92.19 |
S | 34.86 | 0.15 | 1.00 | 0.07 | 1.36 |
SD | 26.75 | 0.11 | 0.75 | 0.05 | 0.97 |
Vs | 5.18 | 1.74 | 50.78 | 1.48 | 1.48 |
S1—glass mat type G-Sheet E 50/50 350 g/m2 wood quality class C35 (KW), wavy grain, heartwood, significant sapwood, proportion of earlywood and latewood and late | 709.26 | 7.70 | 1.60 | 5.34 | 106.82 |
S2—glass mat type G-Sheet E 50/50 350 g/m2 wood quality class C35 (KW), heartwood, sapwood, proportion of earlywood and latewood | 655.56 | 8.50 | 1.70 | 4.49 | 89.77 |
S3—glass mat type G-Sheet E 50/50 350 g/m2 wood quality class C35 (KW), bark, heartwood, sapwood, proportion of earlywood and latewood | 694.44 | 7.90 | 1.60 | 5.10 | 102.07 |
Averages Series S | 686.42 | 8.02 | 1.67 | 4.98 | 99.55 |
S | 27.74 | 0.40 | 0.05 | 0.44 | 8.79 |
SD | 20.58 | 0.30 | 0.04 | 0.33 | 6.52 |
Vs | 4.04 | 4.96 | 3.11 | 8.83 | 8.83 |
Symbol | Type of Reinforcement | The Degree of Reinforcement (%) | Experimental Model—Destructive Force (kN) | Experimental Model—Maximum Deflection (mm) | Numerical Model—Maximum Deflection (mm) | Difference (%) |
---|---|---|---|---|---|---|
Unreinforced | - | 0.00 | 3.85 | 29.6 | 21.50 | 27.36 |
P1 | bars | 1.14 | 6.15 | 21.8 | 17.56 | 19.45 |
P2 | bars | 1.14 | 5.78 | 20.6 | 17.02 | 17.38 |
ST1 | plate | 10.0 | 6.91 | 20.4 | 16.14 | 20.88 |
ST2 | plate | 6.67 | 6.05 | 20.8 | 16.58 | 20.29 |
C1 | mats | 0.43 | 5.87 | 26.2 | 20.20 | 22.90 |
C2 and C3 | tapes | 3.33 | 5.20 | 21.9 | 18.42 | 15.89 |
A1 | mats | 0.67 | 4.67 | 25.2 | 20.38 | 19.13 |
A2 and A3 | tapes | 4.00 | 4.58 | 24.9 | 20.19 | 18.92 |
S1 and S3 | mats | 0.22 | 5.22 | 30.0 | 23.71 | 20.97 |
S2 | mats | 0.22 | 4.49 | 24.6 | 23.71 | 3.62 |
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Wdowiak-Postulak, A.; Wieruszewski, M.; Bahleda, F.; Prokop, J.; Brol, J. Fibre-Reinforced Polymers and Steel for the Reinforcement of Wooden Elements—Experimental and Numerical Analysis. Polymers 2023, 15, 2062. https://doi.org/10.3390/polym15092062
Wdowiak-Postulak A, Wieruszewski M, Bahleda F, Prokop J, Brol J. Fibre-Reinforced Polymers and Steel for the Reinforcement of Wooden Elements—Experimental and Numerical Analysis. Polymers. 2023; 15(9):2062. https://doi.org/10.3390/polym15092062
Chicago/Turabian StyleWdowiak-Postulak, Agnieszka, Marek Wieruszewski, František Bahleda, Jozef Prokop, and Janusz Brol. 2023. "Fibre-Reinforced Polymers and Steel for the Reinforcement of Wooden Elements—Experimental and Numerical Analysis" Polymers 15, no. 9: 2062. https://doi.org/10.3390/polym15092062
APA StyleWdowiak-Postulak, A., Wieruszewski, M., Bahleda, F., Prokop, J., & Brol, J. (2023). Fibre-Reinforced Polymers and Steel for the Reinforcement of Wooden Elements—Experimental and Numerical Analysis. Polymers, 15(9), 2062. https://doi.org/10.3390/polym15092062