Study on Permeability and Flame Retardancy of Coal Aerosol Atomized by Ultrasonic Wave
Abstract
:1. Introduction
2. Experimental Equipment, Materials and Methods
2.1. Preparation of Coal Samples
2.2. Ultrasonic Atomization
2.3. Permeability Test
- (1)
- The aerosol produced by the ultrasonic atomizing device was passed through the device shown in Figure 4, and its air tightness was tested;
- (2)
- Turned on the switch of the atomization device and first tested the particle size of the aerosol droplets in the front and rear of the empty pipe (without coal sample);
- (3)
- The coal sample was tightly filled into the test section tube, and the two sides were fixed with metal mesh sieves to test the particle size change of aerosol after passing through the coal sample;
- (4)
- The same group of experiments was tested three times, and the test data were recorded;
- (5)
- Changed the particle size of the filled coal sample, and tested the particle size of 3.0–2.5, 2.5–2.0, 2.0–1.5, 1.5–1.0, 1.0–0.6, and <0.6, respectively;
- (6)
- Summarized and organized test data and conducted data analysis.
2.4. CCD Image Acquisition System
- ①
- Read image;
- ②
- Add ruler;
- ③
- Select the area to be processed;
- ④
- Droplet boundary selection;
- ⑤
- Smooth border;
- ⑥
- Particle size measurement and output.
2.5. Flame Retardant Test
3. Results
3.1. The Influence of Frequency on Atomized Particle Size
3.2. Analysis of Aerosol Permeability
3.2.1. Aerosol Permeation Flow Analysis
- (1)
- The coal sample was composed of middle lump coal with a large void structure, the interception ratio increased from 35.8% to 40.8%, and the infiltration ratio decreased from 64.2% to 59.2%.
- (2)
- In the process of coal sample accumulation from medium block to small block, the slope of the rejection curve changed rapidly, and the interception ratio increased from 40.8% to 51.6%.
- (3)
- The coal sample accumulated from small pieces to granular coal, the pore structure decreased sharply, and the space allowing aerosol to pass shrunk. The interception ratio rose from 51.6% to 82.7%. At this stage, the slope of the curve changed fastest, but aerosol can still penetrate.
- (4)
- At this time, the coal sample was formed by the accumulation of pulverized coal, and the void structure was small. The proportion of interception increased from 82.7% to 84.5%, and the proportion of penetration decreased from 17.3% to 15.5%. Aerosol permeability changed gently.
3.2.2. Analysis of Aerosol Permeable Particle Size
- (1)
- From the particle size distribution (Figure 10a,b and Figure 11a,b), it can be seen that during the movement of the droplets in the free space of the empty tube, the atomized particle size at the inlet was mainly concentrated in the range of <10 μm. The particle size increased slightly in the range of 16−18 μm, which may be affected by the collision and fusion of glass droplets. After the atomized particles ran for a certain distance in the pipeline, the particle size distribution within the range of <10 μm became more concentrated at the exit, which showed that the particle size at the exit decreased. The particle size of 2−4 μm increased significantly, and the particle size of >10 μm decreased significantly, indicating that the larger particle size was more lost due to gravity sedimentation during the operation of fog droplets above the particle size.
- (2)
- With the decrease of particle size of broken coal filling in the tube, the peak particle size of fog droplets at the exit gradually shifted to the right. The proportion of aerosol particles larger than 8 μm decreased from 27.7% to 8.2%, especially those larger than 14 μm, which decreased from 9.4% to 0.4%. The aerosol particles less than 4 μm increased most significantly, from 44.0% to 67.3%.
- (1)
- In the front and rear of the empty tube test particle size, greater than 10 μm aerosol particles due to its sedimentation, more easily deposited on the wall, and smaller particle size aerosols are more likely to float outside the tube.
- (2)
- From the perspective of particle size classification, the D10 particle size curve does not change with the decrease of coal particle size, indicating that aerosol particles smaller than 2 μm can pass through the denser coal structure without being affected by it.
- (3)
- The median particle size D50 decreases from 4.55 μm to 2.72 μm with the decrease of coal particle size, showing a downward trend. When the coal particle size is less than 0.6 cm, the downward trend is more obvious. At this time, the spatial structure of the coal is denser, allowing aerosol particles to pass through a narrower space, and large aerosol particles are more easily intercepted.
- (4)
- With the decrease of the particle size of the piled coal, the D90 particle size changes more obviously. When the coal particle size is less than 0.6 cm, the D90 particle size is reduced from 9.02 μm to 7.50 μm. Due to the dense coal space structure, most of the aerosol particles larger than 7 μm are intercepted by the coal.
3.3. Analysis of Aerosol Resistance
4. Conclusions
- (1)
- As the particle size of the test coal decreases from 5.0 cm to below 0.6 cm, the permeability of microwave atomized droplets decreases from 64.2% to 15.5%. When the coal particles are less than 0.6 cm, the aerosol permeability is less than 15%, and a large number of aerosols are retained in the coal.
- (2)
- When aerosols passed through the space of coal with different particle sizes, the particle sizes of trapped aerosols differed greatly and generally became smaller with the smaller particle sizes of filled coal. The average particle size D50 decreased with the decrease of coal particle size, and the D10 particle size curve changed little with the decrease of coal particle size, indicating that aerosol particles less than 2−4 μm can pass through the dense coal structure smoothly.
- (3)
- Infrared spectroscopy analysis showed that the content of functional groups in the coal sample after ultrasonic atomization treatment was greatly reduced compared with the uninhibited raw coal. When the atomization time was extended from 30 min to 60 min, the peak areas of aliphatic hydrocarbons and aromatic hydrocarbons in the rear coal sample decreased significantly compared with the original coal sample. This indicates that the smaller particles can penetrate the broken coal voids well, thus realizing the flame retardancy of the MgCl2 aerosol on the deep coal body.
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Serial Number | Particle Size (cm) |
---|---|
1 | >10 |
2 | 5~10 |
3 | 2.5~5 |
4 | 1.3~2.5 |
5 | 0.6~1.3 |
6 | less than 0.6 |
Frequency MHz | Particle Size μm | ||||
---|---|---|---|---|---|
D32 | D43 | D10 | D50 | D90 | |
2.0 | 5.35 | 7.55 | 1.59 | 3.73 | 10.92 |
2.4 | 4.89 | 6.96 | 1.58 | 3.1 | 10.59 |
3.0 | 4.01 | 6.24 | 1.55 | 2.96 | 9.4 |
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Zhao, W.; Liu, F.; Liu, B.; Liu, Y.; Cao, H.; Tan, Q.; Wang, J. Study on Permeability and Flame Retardancy of Coal Aerosol Atomized by Ultrasonic Wave. Atmosphere 2022, 13, 1415. https://doi.org/10.3390/atmos13091415
Zhao W, Liu F, Liu B, Liu Y, Cao H, Tan Q, Wang J. Study on Permeability and Flame Retardancy of Coal Aerosol Atomized by Ultrasonic Wave. Atmosphere. 2022; 13(9):1415. https://doi.org/10.3390/atmos13091415
Chicago/Turabian StyleZhao, Wenbin, Fangshun Liu, Bo Liu, Yang Liu, Huaisheng Cao, Qing Tan, and Jinfeng Wang. 2022. "Study on Permeability and Flame Retardancy of Coal Aerosol Atomized by Ultrasonic Wave" Atmosphere 13, no. 9: 1415. https://doi.org/10.3390/atmos13091415
APA StyleZhao, W., Liu, F., Liu, B., Liu, Y., Cao, H., Tan, Q., & Wang, J. (2022). Study on Permeability and Flame Retardancy of Coal Aerosol Atomized by Ultrasonic Wave. Atmosphere, 13(9), 1415. https://doi.org/10.3390/atmos13091415