Use of Discrete Element Modelling to Evaluate the Parameters of the Sampling Theory in the Feed Grade Sampler of a Sulphide Gold Plant
Abstract
:1. Introduction
2. Configuration of the Sampler and Simulations
- Movement direction: perpendicular to the flow;
- Cutter aperture (A): 60 mm;
- Cutter edge angle (γ): 70°;
- Cutter angle (α): 60°;
- Cutter velocity (Vmax): 45 cm/s;
- Solids feed rate: 73 t/h.
- The Young’s Modulus (or Loading Stiffness) for particles was 1 × 107 N/m2, and for boundaries, 1 × 1011 N/m2;
- The constant adhesive model was used, and the adhesive distance was based on 1/2 particle diameter of the smallest group of particles;
- The restitution coefficient for all particles and all types of interactions was 0.3;
- The friction coefficient for particle/belt interactions was 0.7;
- The friction coefficient for particle/boundary interactions was 0.5.
3. Materials and Methods
- Bulk density;
- Particle density;
- Size distribution;
- Gold analysis by size;
- Internal friction angle;
- Repose angle;
- Moisture.
- Sliding friction coefficient;
- Rolling friction coefficient;
- Attractive force;
- Particle size;
- Particle shape.
- Cutter aperture (A);
- Cutter angle (α);
- Cutter edge angle (β);
- Cutter velocity (Vmax);
- Solids feed rate in the sampler.
4. Results
4.1. Physical Parameters Characterization
4.2. Particle Interactions Calibration
4.3. Simulations
4.3.1. Cutter Aperture
4.3.2. Cutter Angle
4.3.3. Cutter Edge Angle
4.3.4. Cutter Velocity
4.3.5. Solids Feed Rate
5. Conclusions
- Cutter aperture (A): 4 times the diameter of the largest particle;
- Cutter angle (α): ≥50°;
- Cutter edge angle (γ): ≥50°;
- Cutter velocity (Vmax): ≤45 cm/s;
- Solids feed rate in the sampler: All the simulations presented acceptable results for extraction ratio.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Parameters | Level | |
---|---|---|
Low | High | |
Sliding friction coefficient | 0.1 | 0.9 |
Rolling friction coefficient | 0.1 | 0.9 |
Attractive force | 0.5 | 1.0 |
Levels | Cutter Aperture | Cutter Velocity | Cutter Angle | Cutter Edge Angle | Solids Feed Rate |
---|---|---|---|---|---|
mm | cm/s | ° | ° | t/h | |
1 | 15 (1D) | 45 | 20 | 1 | 60 |
2 | 22.5 (1.5D) | 60 | 30 | 20 | 73 |
3 | 30 (2D) | 75 | 40 | 35 | 90 |
4 | 45 (3D) | 90 | 50 | 50 | 105 |
5 | 60 (4D) | 105 | 60 | 70 | 120 |
Parameters | Unit | Value | Std. |
---|---|---|---|
Moisture (w.b.) | % | 2.30 | 0.16 |
Bulk density | g/cm3 | 1.70 | 0.10 |
Particles density | g/cm3 | 2.83 | 0.01 |
Repose angle (lifting cylinder test) | ° | 29 | 1.91 |
Internal friction angle (shear box test) | ° | 59 | 2.08 |
Repose angle (draw down test) | ° | 28 | 2.80 |
Internal friction angle (draw down test) | ° | 67 | 2.56 |
Group n° | Passing % | Size mm | Mass Distribution % | Gold Grade g/t |
---|---|---|---|---|
1 | 100 | 15.0 | 5% | 1.98 |
2 | 95 | 13.3 | 15% | 2.23 |
3 | 80 | 10.0 | 30% | 2.77 |
4 | 50 | 6.3 | 25% | 2.47 |
5 | 25 | 2.5 | 25% | 3.54 |
Response | Low Value | Target | High Value |
---|---|---|---|
Repose angle (lifting cylinder test) | 12° | 29° | 34° |
Internal friction angle (shear box test) | 25° | 59° | 90° |
Repose angle (draw down test) | 22° | 28° | 50° |
Internal friction angle (draw down test) | 28° | 67° | 70° |
Solution | Variables | Composed Desirability | ||
---|---|---|---|---|
Rolling Friction Coefficient | Sliding Friction Coefficient | Attractive Force | ||
1 | 0.89 | 0.61 | 0.72 | 0.79 |
2 | 0.69 | 0.90 | 0.58 | 0.78 |
3 | 0.62 | 0.90 | 0.60 | 0.76 |
Response | Target | Solution 1 | Solution 2 | Solution 3 |
---|---|---|---|---|
Repose angle (lifting cylinder test) | 29 | 32 | 30 | 40 |
Internal friction angle (shear box test) | 59 | 61 | 60 | 58 |
Repose angle (draw down test) | 28 | Material didn’t flow | 28 | 36 |
Internal friction angle (draw down test) | 67 | 66 | 65 |
Parameter | Lot | Sample | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
Size (mm) | 2.5 | 6.3 | 10.0 | 13.3 | 15.0 | 2.5 | 6.3 | 10.0 | 13.3 | 15.0 |
Size distribution (%) | 25.0 | 25.0 | 30.0 | 15.0 | 5.0 | 25.3 | 24.8 | 29.8 | 15.5 | 4.6 |
Grade per group (g/t) | 3.54 | 2.47 | 2.77 | 2.23 | 1.98 | 3.54 | 2.47 | 2.77 | 2.23 | 1.98 |
Total grade (g/t) | 2.767 | 2.770 |
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Magalhães, M.F.; Chieregati, A.C.; Ilic, D.; de Carvalho, R.M.; Lemos, M.G.; Delboni, H. Use of Discrete Element Modelling to Evaluate the Parameters of the Sampling Theory in the Feed Grade Sampler of a Sulphide Gold Plant. Minerals 2021, 11, 978. https://doi.org/10.3390/min11090978
Magalhães MF, Chieregati AC, Ilic D, de Carvalho RM, Lemos MG, Delboni H. Use of Discrete Element Modelling to Evaluate the Parameters of the Sampling Theory in the Feed Grade Sampler of a Sulphide Gold Plant. Minerals. 2021; 11(9):978. https://doi.org/10.3390/min11090978
Chicago/Turabian StyleMagalhães, Marcus Félix, Ana Carolina Chieregati, Dusan Ilic, Rodrigo Magalhães de Carvalho, Mariana Gazire Lemos, and Homero Delboni. 2021. "Use of Discrete Element Modelling to Evaluate the Parameters of the Sampling Theory in the Feed Grade Sampler of a Sulphide Gold Plant" Minerals 11, no. 9: 978. https://doi.org/10.3390/min11090978
APA StyleMagalhães, M. F., Chieregati, A. C., Ilic, D., de Carvalho, R. M., Lemos, M. G., & Delboni, H. (2021). Use of Discrete Element Modelling to Evaluate the Parameters of the Sampling Theory in the Feed Grade Sampler of a Sulphide Gold Plant. Minerals, 11(9), 978. https://doi.org/10.3390/min11090978