1. Introduction
The rapid growth of the global population and the environmental impacts of fossil fuel use are driving an urgent search for renewable energy sources [
1]. According to the International Energy Agency (IEA), the renewable energy capacity must triple by 2030 to achieve 61% of electricity generation from renewable sources, with most of this growth coming from wind and solar PV [
2]. In particular, wind energy has garnered significant attention due to its abundant, pollution-free, clean, and cost-effective characteristics, making it a focal point of numerous studies [
3]. Forecasts indicate that the capacity for extractable wind energy is anticipated to rise to approximately 30,000 GW by 2030, compared to less than 1000 GW in 2021 [
4].
Wind turbines are classified into two main types based on the orientation of their axis: horizontal axis wind turbines (HAWTs) and vertical axis wind turbines (VAWTs) [
5]. Despite generally being less efficient than HAWTs, VAWTs have garnered considerable interest due to their unique advantages. Their ability to capture wind from all directions makes them ideal for urban environments and effective in regions with low wind speeds [
6,
7]. Furthermore, the vertical design allows essential mechanical components to be installed closer to the ground, which reduces noise, size, and maintenance costs [
8]. VAWTs are classified into two main types: Savonius turbines and Darrieus turbines. Savonius turbines operate primarily on the principle of drag, whereas Darrieus turbines harness lift forces [
9]. Savonius turbines typically have low efficiency in energy conversion and are best suited for small-scale applications [
10]. In contrast, Darrieus turbines can achieve high power coefficients (
). However, due to their aerofoils being largely stalled at low speeds, they produce a minimal starting torque and struggle with self-starting [
11]. Numerous techniques have been utilized to enhance the aerodynamic performance of Darrieus VAWTs, aiming to boost their efficiency and self-starting capability. These methods encompass intervention measures in the rotor geometry’s conceptual design and flow improvement techniques [
12]. The self-starting capability poses a significant challenge for TSR < 1. This issue is further exacerbated when the blade is positioned within an azimuth angle range of 100° to 253°. To address this problem, an increase in the blade numbers was introduced; however, a
p reduction in the high-TSR range was observed [
13]. Mohamed et al.’s [
14] research provides comprehensive insights into the self-starting capabilities across different TSRs. Their findings confirm the occurrence of these challenges at azimuth angles where a blade resides within the wake area of another blade. This phenomenon underscores the necessity for increased drag force within the lower TSR range.
Extensive research has been conducted to enhance rotor performance by effectively manipulating flow using external objects such as guide vanes, control rods, deflectors, and curtains. These studies aim to optimize flow direction, control restraining forces, and reduce drag to improve overall rotor efficiency [
15]. Enhancing the velocity of the incoming flow, commonly referred to as flow augmentation directed toward Darrieus VAWT, is of utmost importance. Notably, an increase in the Reynolds number from 10
4 to 10
6 significantly enhances the
, elevating it from 0.15 to 0.5 [
16]. Utilizing an external object as a drag-inducing mechanism positioned in front of the Darrieus rotor has enhanced torque and improved the rotor’s self-starting capability by up to 41.7%, achieved by reducing unfavorable drag [
17]. Two types of semi-directional guide vanes with unique geometries, one airfoil-shaped and the other curved-shaped as an external body, increased the rotor’s operating range from 0.5 to 0.8 and significantly increased its efficiency [
18,
19]. The existence of a deflector can significantly affect the flow direction and drag reduction. In a recent study, it was found that the utilization of a porous deflector improved the rotor’s performance and self-starting capability. Notably, a deflector with a porosity of 0.6 demonstrated superior performance compared to a traditional deflector [
20]. The study conducted by Layeghmand et al. [
21] demonstrates that an airfoil-shaped deflector exhibits superior aerodynamic performance compared to a plate deflector. This improved performance is attributed to the airfoil-shaped deflector’s ability to delay flow separation when installed at an optimal angle. In general, research has indicated that incorporating an external object to direct airflow towards the rotor, specifically through wedge-shaped deflectors and vented blade flaps, has significantly enhanced the performance of VAWTs compared to other external objects [
22].
As mentioned before, another way to improve the performance of a VAWT is to modify the conceptual design of its rotor blades, in addition to enhancing the airflow direction by an external body. Modifications made to the airfoil blade can significantly influence the aerodynamic forces experienced by the blade. Even seemingly minor alterations, such as variations in thickness or surface roughness like a thick aerodynamic profile, can markedly affect the aerodynamic characteristics and enhance the lift force generated by the airfoil [
23]. One of the geometric adjustments involves enhancing the pitch angle of the blades and employing asymmetric airfoil profiles [
24]. A numerical analysis indicated that substituting a conventional airfoil with a J-shaped airfoil resulted in a significant efficiency enhancement of 25% to 70% in the performance of Darrieus rotor turbines within the low-TSR range. However, due to the swirling flow trapped on the suction side of the airfoil, the efficiency declined at higher rotational velocities [
25]. Incorporating a J-shaped blade in the Darrieus VAWT has resulted in a notable 59% enhancement in turbine efficiency, as reported in another numerical study utilizing a more precise LES numerical method [
26]. An additional geometric modification that can be made to Darrieus rotor blades involves creating a cavity on either the pressure or the suction side. These alterations have enhanced the rotor’s aerodynamic performance, yielding improvements of up to 7% in lift force [
27]. It is imperative to highlight that the enhancement of Darrieus VAWT extends beyond mere improvements in
. A range of methodologies have been employed to optimize flow dynamics and enhance the aerodynamic efficiency of the rotor by mitigating the impacts of dynamic and rotational stall phenomena while implementing effective flow control strategies. Importantly, these methods may lead to a reduction in
across various TSR ranges [
28]. Techniques such as the integration of vortex cavities and slotted blades illustrate this intricate process of optimization [
29]. Ibrahim et al. [
30] demonstrated that the implementation of the vortex cavity on the airfoil suction side significantly enhanced efficiency from 0.375 to 0.435 in the high-TSR range. Furthermore, this configuration proved effective in improving both the torque and self-starting capability within the azimuth angle range of 0° to 150°. One such method involves utilizing the Kline and Fogleman approach to design the rotor blades, which introduces steps on the blade, thereby sacrificing some efficiency for the better control of rotational and dynamic stall phenomena [
31]. Another practical method for enhancing the aerodynamic performance of Darrieus VAWTs involves utilizing Doubled-Row configurations. This approach entails situating an identical blade adjacent to the primary blade, potentially elevating power and torque coefficients by up to 300% [
32]. In a study by Khalid et al. [
33], it was demonstrated that aligning the second row of blades with the main blades represented the least effective configuration for enhancing self-starting. Conversely, the most optimal configuration is achieved when the design incorporates a 90° phase difference in the row of blades. A similar study highlighted that adding a blade row to the rotor does not uniformly enhance the turbine’s power coefficient across all TSRs. Moreover, this alteration can lead to reduced efficiency at TSRs exceeding 3. Notwithstanding, the inclusion of an extra row of blades has the potential to enhance the rotor’s self-starting capability by increasing
and
in the initial TSRs [
34]. It is essential to consider that the diameter, height, and chord length of the inner row of blades may not precisely match those of the outer row. Research indicates that raising the height of the inner row of blades while reducing their diameter leads to an overall improvement in the turbine’s
[
35]. To enhance the rotor’s self-starting capability, auxiliary blades were introduced alongside the main blades as an alternative to adding an extra row of blades. This configuration was aimed at improving the rotor’s aerodynamic performance. The findings revealed that the rotor’s efficiency showed an enhancement at lower TSRs but decreased at higher TSRs in comparison to the conventional rotor design [
10,
36]. The inclusion of the auxiliary blade demonstrated not only an ability to increase the torque coefficient by up to 84% and enhance the self-starting capability but also to widen the rotor’s operating range from TSR 0.4 to 1.9 [
37].
Based on the findings from the literature review, it has been identified that the self-starting capability presents a significant challenge for lift-based VAWTs, particularly Darrieus VAWTs. A proposed solution to enhance the initial torque for lift-based rotors and improve the self-starting capability involves the integration of an auxiliary blade alongside the primary blade to fulfill the initial torque requirements. However, prior research has predominantly concentrated on the incorporation of auxiliary blades and the performance of rotors within the low-TSR range. This focus has resulted in a lack of consideration for the overall performance and efficiency metrics, including the values. Furthermore, comprehensive investigations into the potential adverse effects of adding auxiliary blades on the rotor aerodynamic performance and the assessment of rotor torque and overall efficiency, particularly within a high-TSR range, have been insufficient. These factors necessitate further investigation by assessing performance maps and examining strategies to mitigate the adverse effects of adding an auxiliary blade on rotor performance within the high-TSR range. In this study, we have investigated the effects of installing an auxiliary blade and developing a blade set to enhance the self-starting capability and efficiency of the rotor within a low-TSR range. Additionally, to address the previous research gap, our approach begins with an analysis of the design parameters associated with the auxiliary blade, focusing on its optimal installation position concerning the primary blade, which includes considerations of both vertical and horizontal distances as well as the pitch angle. In the subsequent stage, we aim to improve performance further by incorporating an external object and optimizing the airflow direction towards the rotor, representing a substantial advancement compared to previous findings. To demonstrate the superiority and originality of the current study, as well as to address existing research gaps, the overall structure of the manuscript is organized as follows:
This study examines the integration of an auxiliary blade into a conventional Darrieus rotor. Additionally, it investigates the essential conceptual design parameters necessary for effectively incorporating the auxiliary blade, including pitch angle, vertical distance, and horizontal distance. Previous research has primarily focused on the auxiliary blade at a single position, without considering its comprehensive design parameters.
In addition to optimizing the positioning of the auxiliary blade relative to the main blade to enhance self-starting capabilities and efficiency within the low-TSR range, there is a concurrent focus on improving overall efficiency in the high-TSR range and addressing the primary challenge associated with the auxiliary blade, which has not been thoroughly examined in prior studies. To achieve this aim, an external object is strategically placed in front of the rotor for evaluation purposes.
In this study, the deflector has been identified as an external object that effectively directs airflow toward the rotor. To ensure the optimum efficiency of deflector installation on the aerodynamic performance of the rotor at the high-TSR range, three distinct configurations, namely double deflectors and top and bottom deflectors, have been arranged in front of the rotor.
In addition to assessing the turbine’s performance map, a comprehensive analysis of flow physics has been conducted regarding both the auxiliary blade and deflector installations. This investigation emphasizes the examination of velocity, pressure, and vorticity fields. By scrutinizing these results, the study not only evaluates the impact of the auxiliary blade and deflector on turbine efficiency but also assesses their influence on the potential occurrence of dynamic stall on the blade. This methodology signifies a notable advancement in comparison to previous research endeavors.
2. Case Study Discretion
The current investigation pertains to the selection of a Darrieus VAWT utilizing the geometric configuration developed by Castelli et al. [
38]. The pertinent design parameters are detailed in
Table 1. In addition,
Figure 1a presents a diagram depicting the rotor with the auxiliary blade and double deflector positioned in front of it. Also, to clarify the design aspects of the auxiliary blade, a detailed view of the blade set with an auxiliary blade is presented in
Figure 1b. Additionally,
Figure 1d provides an overview of the computational domain and the corresponding dimensions of the rotor from lateral sides, as well as the inlet and outlet. Furthermore,
Figure 1e illustrates the procedural steps involved in design, meshing, CFD simulation, and data post-processing. Initially, the CAD model was developed using DesignModeler, which is part of the Ansys Workbench package. Subsequently, the model was discretized through the meshing process in the Ansys Meshing package. Following this, boundary conditions and appropriate simulation solver settings were established using Fluent. Finally, the flow field contours were analyzed and visualized through Tecplot.
As presented in
Figure 1, implementing an auxiliary blade on the control case rotor is the initial step taken to enhance the self-starting capability. Subsequently, to address potential inefficiencies in the modified rotor, the deflector with the modified rotor with the auxiliary blade is incorporated, featuring distinct deflector configurations. The deflectors, measuring 0.8 m in length and 0.01 m in width, are integrated to mitigate operational challenges. Moreover,
Figure 1b presents a detailed illustration of the blade set, which encompasses both the main and auxiliary blades positioned at their exact locations. This illustration highlights three critical design parameters of the auxiliary blade: the pitch angle, denoted as “
”, which is defined as the installation angle of the auxiliary blade concerning its chord; the vertical distance, denoted as
, which is measured from the chord lines of the main and auxiliary blades; and the horizontal distance, represented as
, which is measured from the leading edges of the main and auxiliary blades. To facilitate the comprehension of the content, the vertical and horizontal distances relative to the blade chord are represented by the terms
and
, which are designated as the vertical ratio and horizontal ratio, respectively. The forthcoming sections will scrutinize the auxiliary blade’s performance under varying pitch angles, and its vertical and horizontal positional attributes. In this simulation, the airfoil profile of the auxiliary blade is assumed to be identical to that of the main blade, i.e., NACA0021. In the present investigation, the control case is a Darrieus VAWT with a diameter of approximately 1 m. This rotor falls into the category of medium VAWTs; therefore, the geometrical modifications examined in this study can be applied to VAWTs with smaller rotor diameters without any challenge.
3. Governing Equations and Numerical Setup
3.1. Fluid Mechanics Equations
The URANS (Unsteady Reynolds-Averaged Navier–Stokes) equation is used to describe fluid flow dynamics around blades, allowing for an efficient and accurate analysis of unsteady, turbulent fluid flow behavior. The URANS equation is presented below [
40]:
The terms and represent the mean components of velocity in the Cartesian system, defining the fundamental characteristics of flow physics. In contrast, the fluctuating velocities and are instrumental in capturing turbulence effects. Also,, and are the governing pressure, density, and kinematic viscosity of the fluid, respectively. The defining characteristic of is the Reynolds stress, which represents the correlation between fluctuating quantities in velocity components. This property provides insight into the fluid’s intricate momentum transformations induced by turbulence.
3.2. Turbulence Modeling Equations
The Reynolds stress combines the intricate dynamics of the fluid flow around rotor blades. Hence, it is vital to determine a reasonable turbulence model for simulating fluid flow carefully. In solving turbulent flows, the
and
turbulence models are typically employed, both of which are established on a set of two transport equations. The accurate modeling of turbulent flows is reliant on the successful solution of these equations. In essence, the use of an appropriate turbulence model is essential for ensuring the accurate simulation of fluid flow around blades. The selection of an appropriate model requires a comprehensive understanding of their respective strengths and limitations, as well as the contextual relevance of their intended application. An appropriate turbulence model is crucial for ensuring the precise fluid flow simulation around rotor blades. Selecting the most suitable model requires a thorough understanding of its individual strengths and limitations, as well as the contextual relevance of its specific application. The
model, widely utilized in CFD, is known for including empirical damping functions within the viscous sublayer. However, this characteristic compromises the model’s accuracy in handling pressure gradients, particularly in the context of turbomachinery modeling [
41]. As a result, using the
model is not advisable in specific scenarios. In contrast, the
model serves as a viable alternative. This turbulence model does not necessitate damping terms and can reliably forecast flow behavior near surfaces. Nevertheless, its applicability in predicting turbulent flows in turbomachinery is limited due to its reliance on specific turbulence conditions, such as turbulence intensity. The shear–stress transport (SST)
hybrid model was developed to address the inherent limitations of existing models. This approach integrates the
methodology to estimate flow in regions distanced from surfaces while concurrently leveraging the
model to predict flow around blades [
41]. In the framework of this model, turbulent kinetic energy
denotes the energy contained in turbulent eddies and vortices capable of generating turbulent motion. Additionally, the specific rate of the dissipation rate of kinetic energy
quantifies the speed at which turbulent kinetic energy dissipates due to viscosity. The relations for
and
are presented below [
42].
where
and
represent the dissipation and generation of turbulence kinetic energy, respectively. Additionally,
is the generation of
, while
denotes
dissipation. The turbulent Prandtl numbers for
and
are denoted by
and
, respectively.
is the turbulent viscosity, computed from
and
.
3.3. Turbine Mathematical Relations
The effectiveness of wind turbines can be determined through a mathematical analysis of the power and torque coefficients [
43]:
where
denotes the total generated power of the turbine for revolutions,
is air density which is equal to 1.225
, and
is the wind velocity entering the rotor. The calculation of the rotor swept area in wind turbine design,
(
), is achieved by multiplying the diameter (
) and height (
. As that is a 2D simulation, the turbine height is considered equal to 1. An indispensable dimensionless parameter used in the design process is the tip speed ratio (TSR), which signifies the ratio of the tangential velocity of the blade tip to the incoming wind velocity. TSR is defined as follows [
43]:
where
is considered as the rotor angular velocity and
is the turbine radius.
Equation (8) establishes an analytical relationship between the azimuth angle and the angle of attack.
where
represents the azimuth angle, and
represents the angle of attack (AOA). In
Figure 2,
is presented as a function of the azimuth angle for three selected TSRs.
Based on the data presented in
Figure 2, which illustrates the variation of AoA over a complete rotation, it is evident that the maximum and minimum AoA values exhibit an inverse relationship with the TSR, an indicator of angular velocity. With a decrease in TSR, the operational range of AoA expands, reflecting that alterations in the blade airfoil configuration yield more pronounced effects in the low-TSR range. This extended AoA range reduces the likelihood of stall occurrences, thus indicating improved performance. In other words, at low TSRs, when the rotor transitions from the downwind to the windward area, specifically when the azimuth angle is within the range of 300° to 360°, there is a sharp AoA. Under these conditions, the rotor achieves the negative static stall angle at a later point. Similarly, this phenomenon is observed during the transition of the blade from the upwind to leeward positions, where the azimuth angle spans from 140° to 200°. In these scenarios, rotor blades operating at lower TSRs experience a delay in reaching the positive static stall angle.
values are calculated using the following relations to determine the lift force based on rotor rotation and blade position changes, as shown in
Figure 1c.
The equation provided relates to the normal force and tangential force acting on the turbine blade. These forces were computed to determine the lift force based on the angles of attack and azimuth angle.
3.4. Computational Domain
In the current study, two-dimensional (2D) CFD simulation was used to examine the wake flow in the downstream region of the rotor. The 2D CFD approach was chosen because it has a proven ability to simulate wake flow accurately while minimizing computational expenses [
44]. The objective of this study was to minimize the influence of the lateral walls on the rotor’s performance and flow development. An analysis of sensitivity was performed on three essential geometrical parameters to maintain a uniform fluid flow before and after the rotating zone. The following critical parameters are essential for this analysis:
, which represents the distance between the center of the rotor and the inlet and varies from
to
;
, which means the distance between the center of the rotor and the outlet and ranges from
to
; and the blockage ratio
, where
is the width of the computational domain. The sensitivity analysis results are illustrated in
Figure 3. These findings suggest that adjustments to the stator’s geometric specifications remarkably influence smooth fluid flow expansion and mitigate the impact of the walls on the turbine’s performance.
Figure 3a shows that the calculated
for domains with inlet distances of
and
tends to be overvalued. It is noteworthy that the difference in the calculated
between inlet distances of
and
is insignificant, amounting to less than 1%. Hence, the recommendation is to opt for an inlet distance of
to alleviate the overestimation of
observed with smaller inlet distances.
Figure 3b indicates that as
increases from
to
, the variance in the value of
across different outlet distances progressively diminishes. Within this range, a mere 0.2% deviation is observed. Therefore, based on the analysis, it is advisable to consider
as the optimal option to ensure an optimal flow expansion downstream of the rotor. As shown in
Figure 3c, a blockage ratio of 10% leads to an overestimation of
due to flow acceleration or deflection [
45]. A domain width of 20 times the rotor diameter is advisable, which translates to a blockage ratio of 5%. A schematic and dimensions of the domain can be seen in
Figure 1c.
3.5. Boundary Conditions
In the present simulation, a constant wind velocity of (Re = 740,000) is prescribed at the inlet. To represent the wind stream’s outflow into the atmosphere, a static gauge pressure of zero Pa is imposed at the outlet, given that the turbine domain exists at atmospheric pressure. Maintaining this boundary condition is imperative to ensure the validity and real-world applicability of the simulation results. Symmetry boundary conditions have been selected on the sides of the domain, as they are anticipated to exert a negligible impact on the outcomes. The non-slip boundary condition is applied to the turbine walls. To ensure authentic system simulation, it is compulsory to establish an association between the rotor and stationary fields using an interface boundary condition. Further, the mesh motion technique must accurately duplicate the system’s rotation. An experimental investigation was accomplished in a low-speed wind tunnel with minimal turbulence intensity, and it was announced that this parameter corresponds to 5% at both the inlet and outlet boundaries.
3.6. Solver Settings
The ongoing investigation employs Ansys Fluent 2021 R1 software for numerical simulations. Considering the time dependency and unsteady flow around the blades, the transient method has been deemed appropriate. Moreover, due to air’s incompressibility at low speeds, the pressure-based model has been chosen to solve the momentum and continuity equations. In order to attain high precision, we have incorporated the SIMPLE (Semi-Implicit Method for Pressure-Linked Equations) scheme for solving velocity–pressure-related issues. This pressure-based segregated algorithm effectively solves the momentum and pressure correction equations separately, making it a computationally efficient approach for simulating unsteady flow phenomena. The suitability of the SIMPLE algorithm is further augmented by the use of a fine mesh quality and small time-step size in this simulation. The second-order upwind algorithm is a robust method for discretizing various equations, including those governing the pressure, momentum, turbulence kinetic energy, and specific dissipation rate. The employed method demonstrates exceptional accuracy and efficiency in addressing related issues. In this simulation, convergence is initially determined by the . As a universally applicable benchmark, the simulation is deemed to have converged when the difference between the torque coefficient values in two straight periods is less than 1% compared to those in previous periods. The convergence criteria for the x- and y- velocity components, as well as the continuity, , and omega equations, have been defined with a threshold of 10−6. To ensure compliance with these criteria, 30 iterations per time-step have been included in the process. This stringent methodology has been implemented to ensure that specified requirements are met and residuals remain below the designated threshold value. In this simulation, attention has been directed not only towards the convergence criterion but also towards the trends of torque fluctuations and output power derived from the solver. Specifically, until the torque and power fluctuations exhibit a consistent trend, the results of the turbine cycles are deemed invalid, indicating insufficient development and flow, as well as a lack of convergence in the solution. Once stability in the trend of the results is achieved, the power can be averaged to calculate . Furthermore, it is only after the stabilization of oscillations that a rotor cycle is considered for evaluating the torque on a single blade.
3.7. Mesh Generation and Grid Independence Study
Picking a suitable mesh structure for the Darrieus VAWT is essential to capture intricate flow behaviors and sharp gradients near the airfoil surfaces while effectively managing computational costs. In this simulation, we employed ANSYS-Mesh for domain discretization. A fine, unstructured all-triangle grid with quadrilateral elements as the boundary layer mesh was used to optimize accuracy near the blade wall and avoid sudden flow jumps. Unstructured triangular elements were applied in both the rotating and stationary zones. We implemented gradual grid coarsening from the airfoil surfaces towards the interface of the rotation–stationary zones. The gradual increase in the size of the polyhedral triangular meshes approximates the prism meshes, which is a result of the boundary layer mesh developed around the airfoil, and has contributed to the accuracy and quality of the overall generated mesh. This approach has effectively prevented any abrupt transitions or sudden jumps in mesh size, ensuring a seamless integration between the boundary layer prism mesh and rotor triangular mesh. Moreover, the apex of each triangular element aligns precisely with the edges of the prism mesh associated with the boundary layer. The sliding interface was constructed using a non-conformal mesh with specific sizing, carefully designed to enhance grid density and improve flux calculation accuracy. The precision in generating an appropriate mesh to achieve accurate results for the secondary blade was also recognized. The mesh around the airfoil profile was set at 0.003 mm and featured 14 inflation layers with a growth rate of 1.15. It is important to emphasize that this study will impose a limit on the number of inflation layers used in the generation of the boundary layer mesh. The rationale for this limitation arises from the potential issues encountered when creating an excessive number of boundary layer meshes, particularly in scenarios where the auxiliary blade is positioned close to the main blade. Such configurations may lead to interference among the meshes surrounding the blades, which could negatively impact mesh quality. To ensure the maintenance of high-quality results, reducing the number of boundary layers is necessary. To prevent a decrease in the number of inflations in the upcoming steps of the simulation, it is important to maintain a consistent mesh density and characteristics throughout the process. Therefore, starting with a smaller number of layers from the beginning is advisable, as this approach ensures the validity of the simulation. The detailed mesh distribution around the blades and rotor is shown in
Figure 4. The mesh specifications for the rotor in the control case are presented in
Table 2.
As illustrated in
Figure 4c, a study was undertaken to ensure mesh independence for the conventional Darrieus rotor. Four distinct levels of mesh refinement were studied, characterized primarily by variations in grid size and density adjacent to the airfoil walls. The specific properties of each grid are detailed in
Table 2, where Grid 1 denotes the coarsest grid, and Grid 4 denotes the finest.
The
parameter is the primary determinant among the assessed meshes.
conveys the dimensionless distance normal to the wall and scales with the boundary layer thickness, as represented in Equation (10) [
46].
The variable
denotes the normal length between the center of the grid and the blade surface. Here,
and
depict the density and dynamic viscosity of air close to the blade surface, respectively. Friction velocity is defined as
, where
is the wall shear stress and can be estimated by
. The boundary layer of the fluid flow can be categorized into distinct sublayers, precisely the laminar sublayer and the buffer layer. The laminar sublayer is represented by a y+ range of 0 <
< 5, whereas the buffer layer is denoted by a y+ range of 5 <
< 30. To accurately simulate the viscous sublayer using the SST k-ω turbulence model, utilizing a
value around 1 is essential to confirm sufficient accuracy [
47].
The
contour plot highlights that the
distribution around the blade airfoil profiles remains within an acceptable range, specifically around a value of 1. Notably, the
value at the leading edge of the blade airfoil profile reaches a maximum of approximately 1, after which it decreases toward the trailing edge. Furthermore, as illustrated in
Figure 5b, it is evident and precise that the
values for all blades consistently fall within the acceptable range, with a maximum value of 1.02. This finding is in complete agreement with the contour plot presented. The maximum skewness values observed across various meshes indicated that they fell within an acceptable range of approximately 0.95, while the average skewness value was also within an acceptable range of about 0.33 [
48]. It is important to highlight that Trentin et al. [
49]. achieved a maximum skewness of 0.96 for the generated mesh featuring a triangular structure applied to a two-dimensional Darrieus VAWT that closely resembles the current turbine CAD model. In addition to the following verifications of the mesh study, the Grid Convergence Index (GCI) was assessed for various mesh cases, progressing from Grid 1, the coarsest configuration, to Grid 4, the finest configuration. According to Roache’s [
50] relation applied to the GCI and utilizing a safety factor (
of 1.25,
was determined for the coarse mesh, while
was established for the fine mesh. These values correspond to 1.25% and 0.94% of the respective
for each mesh. After examining the
values in
Table 2 and the
values for one blade in a full rotation of the rotor, shown in
Figure 5, it can be concluded that varying the configuration and number of elements across the selected grids did not significantly impact the rotor’s output values. According to the
values outlined in
Table 2, Grid 3 demonstrates the highest value, while Grid 1 exhibits the lowest. The difference between the two is marginal, at less than one percent, indicating the accuracy of the solution and its independence from the number of meshes used.
3.8. Time-Step Independence
One of the primary challenges encountered in any CFD project is maintaining data stability at each cumulative time-step. This challenge is particularly significant for Darrieus VAWTs due to the sharp changes in airflow around the airfoils, especially at the low-TSR range, which contains a higher degree of fluctuation in vorticity gradients [
51]. A comprehensive time-step study was conducted to establish the optimal simulation parameters for the Darrieus VAWT. The outcomes of the time-step investigation guided the final selection of parameters utilized in the subsequent simulation. This approach ensured that the simulation was executed with the most fitting configurations, thus enhancing the accuracy and dependability of the results obtained. In assessing the time-step, the Courant–Friedrichs–Lewy (
) criterion, defined in Equation (11), was employed [
52].
In the equation,
represents the peripheral velocity of the airfoil,
represents the time-step, and
represents the average distance between the centers of two cells on the airfoil.
number measures are used to determine the relationship between the time increment
and the time taken by a fluid particle with a given velocity
to pass through a cell with dimension
. Equation (12) delineates the mathematical relationship between the time-step and the azimuth angle across varying angular velocities.
In the above mathematical calculation, which defines a correlation between the time-step size and azimuth angle, is denoted as the azimuth angle variations related to rotor rotation and is the angular velocity.
In the context of viscous turbomachinery flows, utilizing a Courant number of approximately 10 is advisable to minimize errors [
52].
Table 3 displays the
numbers corresponding to various mesh cases and time-steps for two TSR values, 2 and 3.3, respectively. It is evident that varying time-step values are produced by assigning distinct
for each angular velocity, as outlined in Equation (12). However, these differing time-steps are anticipated not significantly to affect the output data, such as the
. Additionally, the computation of the
condition remaining within an acceptable range signifies the simulation’s independence from the time-step, thereby ensuring the selection of an optimal time-step.
Regarding
Table 3, which shows that
is equivalent to
for TSR = 2 or
for TSR = 3.3, respectively, the Courant number decreases within an acceptable range for Grid 1 and Grid 2. In light of the recent findings, it has been recommended that Grid 2 is selected, since Grid 2 has a finer mesh in comparison to Grid 1. To ensure an accurate simulation, it is imperative to select an appropriate time-step of
. By adhering to these parameters, we expected to yield a reliable and precise simulation.
The graph depicted in
Figure 6 displays
and its average values for Grid 2 in relation to the time independence analysis. The flow time was 0.2 s. The chart presents the results for four different time-step sizes: 0.001 s, 0.0005 s, 0.00025 s, and 0.00005 s. These time-steps correspond to
of 2°, 1°, 0.5°, and 0.1°, respectively. The outcomes are according to the TSR value of 2.
In
Figure 6, the alterations in
follow a consistent pattern across all measured time intervals. The data depicted in
Figure 5 highlight that the variation in AVE
remains minimal across different time-steps, with a mere 1% relative difference observed as the angle changes from 0.1° to 1°.
After conducting a grid independence analysis, it was found that the changes in were insignificant from Grid 2 onwards. As a result, this case was chosen for meshing. The time-step for the simulation should be selected based on , which led to a number lower than 10 in both evaluated TSRs. Therefore, this specific time-step is the primary time-step size for ensuring simulation accuracy in the subsequent process.
3.9. CFD Simulation Validation
Validation is conducted using the control case, against Castelli et al. [
38], wherein both experimental and numerical results were presented. Furthermore, additional cases from previous CFD studies are introduced to assess the accuracy of the results and ascertain the trend depicted in the graphical representations. Notably, the absence of any reference to the blocking effect in the experimental study led to its exclusion from the CFD simulation. As aforementioned, an inlet boundary condition of
(Re = 740,000) was used, corresponding to the wind tunnel experiment. Validation was performed across eight TSRs spanning from 1.4 to 3.3. The validation results are visually depicted in
Figure 7.
In validating the precision of our current CFD study, we conducted a comprehensive comparison of our CFD results with the empirical data obtained by Castelli et al. [
38] from their experiments and the numerical data presented by both Chegini et al. [
53] and Castelli et al. [
52]. Our CFD simulation exhibits comparable results with the empirical and previous CFD data, as depicted in
Figure 7. Upon thorough examination, it is apparent that our current CFD findings demonstrate closer alignment with real-world scenarios and empirical data as opposed to the numerical results provided by Chegini et al. [
53] and Castelli et al. [
52]. The results from the recent CFD study conducted at a TSR =2.5 indicate a
of 0.47. This value represents a deviation of 4% and 15% from the previous CFD results published by Chegini et al. [
53] and Castelli et al. [
52], respectively, demonstrating considerable agreement with their findings. Notably, a discernible disparity exists between the experimental data and all prior CFD outcomes. This variance can be attributed to the simplification of the 2D solution, utilization of a RANS-based model, and the exclusion of equipment-induced losses. Additionally, it is important to acknowledge that 2D simulations based on URANS methods are frequently favored in numerous CFD applications due to their cost efficiency. The limited errors associated with these simulations are often deemed acceptable due to their computational cost-effective advantages. The two-dimensional solutions were conducted on the mid-plane of the turbine, meaning that a single plane was traversed through the central section, effectively segmenting the turbine for analysis. Flow analysis was performed based on this mid-plane assumption, which provides an acceptable level of accuracy for vortex simulations. In other words, the two-dimensional simulations concentrate on the mid-plane of the Darrieus turbine, characterized by a substantial blade aspect ratio (height-to-chord ratio) of 16.97, thereby circumventing the involvement of three-dimensional tip impacts [
54]. However, recent studies have demonstrated that the implementation of a superior-quality mesh has resulted in marginally improved outcomes when compared to the prior 2D URANS solutions. Furthermore, Ghafoorian et al. [
39] have previously employed similar approaches in their CFD studies, validating the effectiveness of the 2D URANS methodology, with their results showing acceptable agreement with previous numerical and experimental studies.
The present CFD solution has been determined to be valid, as it satisfies the benchmarks established in the literature survey, mesh verification, and time-step studies. Consistent with graphical trends from prior CFD runs and experimental results, the current CFD solution demonstrates reliability.
5. Conclusions
In this investigation, a 2D model of the Darrieus VAWT was selected as a control case and subjected to CFD analysis using URANS flow equations and the
SST turbulence model after grid generation for discretization. Following verification through three validation studies encompassing mesh number independence, time-step independence, and comparison with prior numerical and experimental findings, the validity of the chosen model was substantiated. Auxiliary blades with different positions were incorporated to enhance the Darrieus rotor’s self-starting capability. Furthermore, to optimize the rotor’s efficiency and address potential inefficiencies at high rotation speeds, the impact of installing deflectors with different arrangements in front of the rotor, equipped with an auxiliary blade, was assessed. Installing the auxiliary blade expanded the rotor’s operating range in the low-TSR range and reduced the starting TSR from 1.4 to 0.7, showing self-starting capability improvement. The accuracy of this modification was confirmed by analyzing the pressure distribution around the blades. Three conceptual design parameters were considered to optimize the installation of the auxiliary blade: pitch angle, horizontal distance, and vertical distance from the main blade. The study revealed that a pitch angle of 0° resulted in the most significant improvement in rotor efficiency, increasing the
value by 59% at TSR = 1.4. Investigations into the horizontal and vertical distances between the auxiliary blade and the main blade have demonstrated that setting X = 44.2 mm or
and Y = 34.9 mm or
enhances the self-starting capability and improves
in the TSR range. Furthermore, the consideration of these values minimally impacts the rotor’s performance in the high-TSR range. The presence of the auxiliary blade in the low-TSR range only has notably enhanced the rotor’s self-starting capability by improving efficiency and static torque. However, the presence of the auxiliary blade at a high-TSR range, when the blade sets are in the downwind position and the angle of attack is sharp, has led to flow separation and swirl flow, thus impacting the rotor’s performance. The installation of a deflector was examined as a potential solution to mitigate this issue. According to the performance map analysis, among the three configurations of double, top, and bottom deflectors, the installation of the double deflector effectively addressed the potential issue with the rotor equipped with an auxiliary blade, resulting in a notable 73% improvement in
. Conversely, the installation of the deflector did not contribute to enhancing the self-starting capability. Installing the top deflector at TSR = 1.4 led to a 71% decrease in
compared to the rotor without the deflector. It is essential to clarify that the Betz limit has been consistently adhered to throughout all stages of the simulation, including the addition of an auxiliary blade and the incorporation of a deflector in various configurations. This limit, which serves as a benchmark for the efficiency of wind turbines, is defined as approximately 0.5 for HAWTs and around 0.7 for VAWTs [
56]. The performance map indicates that the maximum value of the
has not surpassed this established threshold.
Finally, a comparative analysis shows that the findings of the current CFD study align with those of prior research. Mohamed et al. [
14] indicated that at TSR < 1.5, the challenge of self-starting becomes significantly more pronounced. In this context, the installation of auxiliary blades extended this value to TSR = 0.7. Furthermore, they asserted that the self-starting capability of the rotor exhibited improvement between azimuth angles of 90° and 180°. Our recent study observed that the most notable enhancement occurred due to the implementation of auxiliary blades within a semi-similar range, specifically between 60° and 170°. Also, Celik et al. [
13] successfully enhanced the self-starting capability by incorporating additional blades; however, they observed decreased peak
in configurations featuring more blades. This observation supports the phenomenon of blade-to-blade interaction, which was noted in the recent study between the main blade and auxiliary blades. Despite the improvements in self-starting capability,
and the
diminished at the high-TSR range.