Aluminum products are widely used in various fields, such as the aerospace and automotive industries. The aluminum smelting process commonly uses regenerative smelting furnace for production. In the regenerative smelting furnace, temperature regulation and energy consumption are crucial indices that effectively save costs and reduce carbon emissions while maintaining temperature variation to meet process requirements. Reducing energy consumption and precise temperature regulation is a multi-objective problem. It is non-linear, and they interact with each other, making it difficult to find high quality solutions. It is necessary to develop a multi-objective optimization algorithm with high optimization seeking ability and good adaptability to solve such problems. In engineering practice, multi-objective algorithms have proven to be valuable in dealing with the complexity of real-world problems. Many engineering challenges involve multiple interrelated or conflicting objectives that need to be balanced and optimized, rather than just the optimization of a single objective. For instance, improving product performance may increase costs, and reducing energy consumption may affect productivity.
In recent years, many researchers work on intelligent algorithms that can efficiently solve multi-objective problems. Multi-objective particle swarm algorithm (MOPSO) is the earlier classical multi-objective algorithm widely explored by researchers [
1]. Some newly proposed algorithms have also been changed to multi-objective versions to solve multi-objective problems, such as the multi-objective ant lion optimizer (MOALO) [
2], the multi-objective multi-verse optimizer (MOMVO) [
3], and the multi-objective arithmetic optimization algorithm (MOAOA) [
4]. A multi-objective artificial vulture optimization algorithm (MOAVOA) with external archiving and a grid mechanism is proposed by Khodadadi et al. [
5]. In addition to changing the single-objective algorithms to multi-objective versions, many researchers are interested in studying the performance enhancement of multi-objective algorithms. Some researchers have worked on developing new archive maintenance methods to increase the diversity of solutions in the archive, while others have improved the convergence of the algorithms by studying new strategies or citing some methods. A multi-objective artificial hummingbird algorithm (MOAHA) is proposed by Zhao et al., where the dynamic elimination-based crowding distance (DECD) method is used to maintain an external archive to effectively preserve the population diversity [
6]. A new iterative method is used for improving the convergence of the multi-objective slime mold algorithm (MOSMA) [
7]. The concept of dynamic archive is proposed by Dhiman et al., characterized by caching non-dominated Pareto optimal solutions [
8]. For improving convergence and inadequate constraint handling of the multi-objective particle swarm optimization algorithm (M-MOPSO) in high-dimensional problems, a dynamic boundary search strategy is proposed by Zain et al. [
9], which inspired the bounce strategy in this paper. A novel multi-objective sparrow search algorithm is proposed by Dong et al., a niche optimization technology is introduced to improve the optimization effect of (MOSSA), and the levy flight strategy is introduced to enhance the ability of multi-objective sparrow search algorithm to jump out of local optimum [
10]. A strengthened dominance relation method is proposed by Zouache et al. that provides a good compromise between the coverage and convergence of the obtained Pareto sets [
11]. A unified space approach-based dynamic switched crowding method is proposed by Kahraman et al. to enhance the performance of multi-objective evolutionary algorithms (MOEAs) [
12]. The ideas in Studies [
6,
12] are the inspiration for the dynamic switching–elimination mechanism based on crowding distance (DSECD) in this paper. Chaos mechanisms are also commonly used in the improvement of intelligent algorithms. An improved multi-objective manta ray foraging optimization algorithm based on Tent chaotic map and T-distribution perturbation (IMOMRFO) is proposed by Tian et al. [
13]. A chaotic-based criteria is introduced to make the solutions found by the multi-objective crow search algorithm (MOCSA) more diverse [
14]. Some researchers have tried to study different dominance relations to enhance the performance of multi-objective algorithms. ACOR based local search and
-dominance strategies is used for improving the multi-objective ant colony optimization (
-MOACOR), which produced Pareto optimal solutions with better accuracy and distribution in various benchmark tests [
15].
Intelligent algorithms are very commonly used in engineering, many researchers focus on the study of intelligent algorithms and their application in engineering. Some researchers study the application of intelligent algorithms in the control optimization of industrial processes. An improved multi-objective state transition algorithm (MOSTA) is used for optimal setting control for industrial double-stream alumina digestion process [
16]. Dai et al. investigate the application of multi-objective particle swarm optimization algorithm (MOPSO) for optimal control of sewage treatment process [
17]. An improved multi-objective particle swarm algorithm (IMOPSO) is proposed for multi-objective optimization of stamping process parameters [
18]. A novel multi-objective symbiotic organism search algorithm (MOSOS/D) for solving truss optimization problems is proposed by Kalita et al. [
19]. A specialized multi-objective approach combining multi-swarm cooperative artificial bee colony (SMOABC/D) is proposed to solve the furnace-grouping problem of special aluminum ingots [
20]. An improved multi-objective tuna swarm optimization (MOTSO) is proposed for the active distribution network operational optimization problem [
21]. A hybrid improved moth-flame optimization with differential evolution with global and local neighborhoods algorithm (HIMD) is proposed for pose optimization on a space manipulator [
22]. A sand cat algorithm incorporating learned behavior (LSCSO) is proposed by Hu et al. to unmanned aerial vehicle path planning [
23]. An improved multi-objective whale algorithm is proposed by Wang et al. and apply it to the flow shop scheduling problem [
24]. An improved multi-objective grasshopper algorithm (SACLMOGOA) is proposed by Wang et al., who apply it to the capacity configuration of urban rail hybrid energy storage systems [
25]. An improved multi-objective aquila optimizer (IMOAO) is proposed by Nematollahi et al. to optimize the Internet of Things offloading task [
26]. Lu et al. investigate the application of a hybrid multi-objective gray wolf algorithm (HMOGWO) dynamic scheduling in a real-world welding industry [
27]. Fu et al. optimize the capacity configuration of CCHP system under an operating strategy by using an improved multi-objective multi-verse algorithm (IMOMVO) [
28]. A hybrid strategy-based improved sparrow algorithm (HSSA) is proposed to optimize the aluminum liquid temperature prediction model in aluminum smelting process [
29]. Zhang et al. investigate the application of an improved sand cat swarm optimization to the aluminum smelting process [
30]. These studies provide thoughts for the research of this paper, although the researchers have made improvements to the intelligent algorithm to intensify the algorithm’s ability to find the optimal, but in the face of complex multi-objective problems, there is still the possibility of falling into the local optimum. For the complex aluminum smelting process parameter optimization problem studied in this paper, it is necessary to combine the process characteristics to analyze in depth.
In summary, to solve the multi-objective optimization problem of aluminum smelting process, an improved multi-objective artificial vulture optimization algorithm (IMOAVOA) is proposed in this paper. The improved multi-objective artificial vulture algorithm is well suited for the optimal design of aluminum smelting process performance and energy consumption problems due to its powerful optimization capability and strong optimization ability for two-objective problems. The aluminum smelting process process characteristics is analyzed, and the multi-objective problem is given in the
Section 2 of the article. The
Section 3 of the article details the three strategies introduced in IMOAVOA, a dynamic switching–elimination mechanism based on crowding distance (DSECD) is used to maintain the IMOAVOA archive, and a multi-directional leader selection mechanism (MDLS) is developed to select a better leader for IMOAVOA. In addition, a new boundary exploration strategy called bounce strategy is introduced to enhance the exploration potential of IMOAVOA.
Section 4 of the article is the experimental part, where 20 test functions are employed to evaluate the efficacy of IMOAVOA, and the IMOAVOA is applied to the multi-objective optimization problem of aluminum smelting process. Finally,
Section 5 of the article is the concluding part of the paper.