Microstructure and Mechanical Properties of Thixowelded AISI D2 Tool Steel
Abstract
:1. Introduction
2. Experimental Section
2.1. Materials and Sample Preparation
2.2. Thixo Welding Process
2.3. Metallography
2.4. Test of Mechanical Properties
3. Results and Discussion
3.1. Microstructure and Joint Quality
3.2. Mechanical Properties
3.2.1. Tensile Test and Fracture-surface Investigation
3.2.2. Hardness Measurements
4. Conclusions
- Adequate and defectless thixoweld-joint were successfully produced with thixowelding temperature of 1300 °C, while lower welding temperature caused a series of cracks across the entire joint resulting in spontaneous fracture after joining. While post weld heat treatment, resulted in improved contrast between solid and liquid phases, whereby the big solids appeared in little liquid matrix where primary distribution of grain boundary is decreased substantially and some amounts of eutectic carbides dissolve in the matrix.
- According to the X-ray line scan analyses across the joint interface confirms a uniform elemental distribution in the structure while the X-ray diffraction pattern of the thixowelded area was free from any brittle or harmful phases.
- Maximum tensile streghth of 271 MPa was achieved at 1300 °C and 10 min holding time, which was 35% that of D2 base metal. Meanwhile, tensile strength of the joined parts after heat condition showed a significant improvement over the non-heat treated condition which was 560 MPa, i.e., about 70% that of as received AISI D2 tool steel base metal.
- The fracture of joints was located along the interface between base metal and insert with typical brittle characteristics (intergranular). Meanwhile, the joints after heat condition are fractured at the diffusion zone, and the fracture exhibits typical brittle characteristic (tranasgranular).
- The hardness measurement of the base metal, the weld zone and the insert is fluctuated in the range of 350 Hv to 370 Hv. This indicated that the hardness value of the welded joints was almost similar to those of base metal and insert. While the hardness measurements of the (thixojoining + heat treated) condition (490 Hv) was somewhat higher than for the non-heat treated samples. This is more related to the phase transformation (austenite and ferrite phases to the martensitic phases). Moreover, some amounts of eutectic chromium carbides dissolve in the matrix.
Acknowledgments
Author Contributions
Conflicts of Interest
References
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C | Si | Mn | P | S | Cr | Ni | Mo | W | Cu | V | Fe |
---|---|---|---|---|---|---|---|---|---|---|---|
1.50 | 0.258 | 0.24 | 0.02 | 0.01 | 11.2 | 0.21 | 0.78 | 0.2 | 0.08 | 0.781 | Balance |
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Mohammed, M.N.; Omar, M.Z.; Al-Zubaidi, S.; Alhawari, K.S.; Abdelgnei, M.A. Microstructure and Mechanical Properties of Thixowelded AISI D2 Tool Steel. Metals 2018, 8, 316. https://doi.org/10.3390/met8050316
Mohammed MN, Omar MZ, Al-Zubaidi S, Alhawari KS, Abdelgnei MA. Microstructure and Mechanical Properties of Thixowelded AISI D2 Tool Steel. Metals. 2018; 8(5):316. https://doi.org/10.3390/met8050316
Chicago/Turabian StyleMohammed, M. N., M. Z. Omar, Salah Al-Zubaidi, K. S. Alhawari, and M. A. Abdelgnei. 2018. "Microstructure and Mechanical Properties of Thixowelded AISI D2 Tool Steel" Metals 8, no. 5: 316. https://doi.org/10.3390/met8050316
APA StyleMohammed, M. N., Omar, M. Z., Al-Zubaidi, S., Alhawari, K. S., & Abdelgnei, M. A. (2018). Microstructure and Mechanical Properties of Thixowelded AISI D2 Tool Steel. Metals, 8(5), 316. https://doi.org/10.3390/met8050316