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Article

Influence of Heat-Treatment on Enhancement of Yield Strength and Hardness by Ti-V-Nb Alloying in High-Manganese Austenitic Steel

by
Zaifeng Zhou
,
Zhexuan Zhang
,
Quan Shan
*,
Zulai Li
*,
Yehua Jiang
and
Ru Ge
School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
*
Authors to whom correspondence should be addressed.
Metals 2019, 9(3), 299; https://doi.org/10.3390/met9030299
Submission received: 5 February 2019 / Revised: 27 February 2019 / Accepted: 28 February 2019 / Published: 6 March 2019
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Abstract

:
To deal with the problem of poor yield strength and hardness in the initial use of high-manganese austenitic steel, we investigated the alloying design, microstructure, precipitates, mechanical properties, and comprehensive strengthening mechanism of high-manganese austenitic steel through two novel heat-treatment processes, namely continuous heating process (CHP) and segmented heat preservation process (SHPP). In this work, austenitic Fe-0.9C-17Mn-0.8Si-2.0Cr-0.3Ni-0.5Cu-0.7Mo steels alloyed with Ti, V, and Nb were designed. The grain size of SHPP steels was smaller than that of CHP steels due to the smaller size of precipitates. The results of mechanical experiments showed that the yield strength and impact toughness of SHPP steel were obviously higher than those of CHP steel, but the Brinell hardness of CHP steel was higher than that of SHPP steel. The higher Brinell hardness and poorer impact toughness of CHP steel were mainly due to the larger-sized precipitates. Finally, solid-solution strengthening played the most effective role of increasing the yield and tensile strengths of the two steels.

1. Introduction

In the past few years, a great deal of studies have been carried out to develop new-generation steels with significantly improved strength–toughness synergy for excellent wear-resistance applications. Meanwhile, with the upsizing of mining and rapid development of the automotive industry, high-manganese austenitic steel has received more attention due to its excellent mechanical properties, as it combines excellent wear-resistance and work-hardening capacity with high ductility and impact toughness [1,2,3]. ZGMn13Cr2 steel has been widely used for a long time in metallurgy, mining, construction materials, railroading, and power industry as well as the manufacture of cement owing to its high work-hardening capacity and impact toughness under high-load impact and heavy stress [4]. However, this steel is unable to fulfil the requirements of high initial hardness and yield strength under low load impact or in the first stages of use [1]. For instance, semi-autogenous (SAG) mills are now widely used in mining machinery as highly crucial equipment, and the replaceable wear-resistant surface in SAG mills are provided by mill liners, which protect the cylinder against impact abrasion of rolling ore and grinding balls [5]. When ZGMn13Cr steel is used to manufacture SAG mill liners, insufficient initial hardness and yield strength can cause mill liners to experience severe deformation, which will deteriorate the wear-resistance, severely increase the difficulty of mill liner replacement, and increase the loss of material [6], as shown in Figure 1. Therefore, in order to enhance the mechanical properties and extend the lifecycle of high-manganese austenitic steel, it is crucial to improve the yield strength and initial hardness.
Precipitation strengthening and solid-solution strengthening were usually used to enhance the hardness and yield strength of high-manganese austenitic steel by addition of alloying elements and a proper heat treatment process [1,7,8]. In this work, Ti, Nb, and V were introduced into steel because they could combine with C or N to form precipitates of carbides, nitrides, and carbonitrides [7]. These fine precipitates can significantly improve the yield strength of steels due to the grain size refinement by pinning the austenite grain boundaries, and increase the precipitation hardening by hindering dislocation motion [9,10]; some larger precipitates can enhance initial hardness and wear-resistance by enhancing structure hardening [11]. Scott et al. [12] reported on the influence of strengthening by precipitates of Ti, V, and Nb on different-composition high-manganese austenitic steels hot and cold strips, and experimental results revealed that Ti provides the highest precipitation strengthening effect in cold strips, and the strengthening effect of V was lower than Ti but higher than Nb. It is well known that precipitation strengthening and solid-solution strengthening of high-manganese steels depend also on the heat treatment applied [13,14]. Nevertheless, fewer studies have been carried out to investigate the heat treatment process of Ti-V-Nb alloyed high-manganese steels; and there is also scarce literature examining the effect of heat treatment process on the relationship between microstructure and mechanical properties of Ti-V-Nb alloying high manganese steel. Therefore, this constitutes the originality and aims of the current study.
High-manganese steel has different types of non-metallic inclusions of Mn, which form during casting or melting. The corrosion pits nucleate preferentially on the non-metallic inclusions when high manganese steel is used in acidic, alkaline, or chloride solutions, which results in poor corrosion resistance of the steel. Because Cr-Ni austenitic stainless steels have excellent corrosion resistance, Cr and Ni were added to experimental steel to improve its corrosion resistance [15]. Samek et al. [2] reported that Fe-0.8C-16Mn steels had a typical stacking fault energy ranging from 10 to 60 mJ/m2, a high tensile strength of 1100 MPa, and a remarkably high tensile total elongation (about 100%) by the TRIP/TWIP effect. Therefore, the tested steel in the current work was austenitic manganese Fe-0.9C-17Mn steel.
In the current work, austenitic manganese Fe-0.9C-17Mn steel alloyed with Ti, V, and Nb was designed, and two novel heat-treatment processes, namely continuous heating (CHP) and segmented heat preservation (SHPP), were carried out after casting. The main focus of this work was on the microstructure, precipitation behavior of precipitates, and mechanical properties of steels. A room temperature tensile test, impact toughness test, Brinell hardness test, and microscopy techniques were used to reveal the effect of the nature of Ti-V-Nb precipitates on the mechanical properties of austenitic manganese steel. Finally, the strengthening mechanism of tested steels was investigated.

2. Experimental Procedures

2.1. Materials and Methods

In this work, the raw materials of alloy austenitic steel are provided in Table 1. The alloying design of Fe-17Mn-0.9C aimed to obtain the appropriate stacking fault energy and stable austenite phase zone [2,16,17]. The addition of Mo was used to refine precipitate particles [18]. Si, Ni, and Cr were used to improve corrosion resistance [19]. Moreover, Ni could significantly enhance the impact toughness of high-manganese steel [8]. Figure 2a,b shows two different heat-treatments of the tested steel. The phase equilibrium diagrams were calculated using ProCAST software (2014.5, ESI Corporation, Paris, France), as shown in Figure 3. The precipitation temperature of M(C, N) was approximately 1317 °C in steel, the M7C3 and M23C6 precipitation temperature were both below 1000 °C. M(C, N) precipitated at 1317 °C was mainly composed of Ti(C, N), which could refine austenite grain by pinning grain boundaries. On the one hand, in order not to significantly reduce the toughness and prevent abnormal grain coarsening, the temperature was set at 1070 °C [20]. On the other hand, due to the large size of the mill liners and the poor thermal conductivity of austenitic steel [21], in order to avoid the occurrence of hot cracks, a process of segmented heat preservation heating was designed. During the isothermal holding process at 450 °C and 650 °C, the austenite stability was reduced, resulting in the formation of M7C3 and M23C6 carbides, as shown in Figure 3. The experimental steels were prepared by industrial induction melting under atmospheric conditions using pure iron, scrap steel, ferromanganese, ferrosilicon, pure nickel, ferrochrome, ferrotitanium, ferrocolumbium, ferrovanadium, ferromolybdenum, and pure cupper. The forming technology of the tested steel was sand casting. After smelting, the steel was cast into mill liners, as shown in Figure 4e. After the two different heat-treatment processes, 300 × 150 × 150 mm3 ingots were cut from each of the two mill liners.

2.2. Characterization

As shown in Figure 4c,d, the Charpy impact-test samples with V-notch and tensile-test samples with Φ15 mm and 60 mm gauge length were machined from the ingots. Standard tensile tests were performed using a WDW-600C tensile test machine (Shanghai hualong testing instrument Co. Ltd, Shanghai, China) at room-temperature, and specimens for the tensile test were prepared according to the GB/T 228.1-2010 standard. Impact toughness was measured on a JB-30B impact tester (Wu zhong material testing machine Co. Ltd, Yinchuan, China) at room-temperature. The Brinell hardness specimens of 15 × 15 × 10 mm3 were machined from the ingots. Brinell hardness was measured on a HBE-3000A electronic Brinell hardness tester (Shanghai guangmi instrument Co. Ltd, Shanghai, China), as shown in Figure 4b.
Observation of microstructures and precipitates was performed using a NOVA NANOSEM 450 field emission scanning electron microscope (FESEM) (FEI Corporation, Hillsboro, OR, USA). For EBSD detections, the specimens were first mechanically polished and then ion-etched with Leica RES101 (Leica Co., Wetzlar, Germany), and EBSD observation was conducted on a Hitachi S-3400N SEM (Hitachi Ltd., Tokyo, Japan) equipped with a HKL-EBSD system. The phase constitution was analyzed with a X’Pert Pro X-ray diffraction system (target: Co, scan rate: 6° min−1, and scan step size: 0.02°; PANalytical B.V., Almelo, The Netherlands). The fracture morphology of tensile-test specimens and microstructure of cast high-manganese steel were analyzed by using a ZEISS EVO18 scanning electron microscope (SEM) (ZEISS Co. Ltd, Oberkochen, Germany). The particle size of precipitates was counted using Image-pro plus software (6.0, Media Cybernetics Inc., Rockville, MD, USA).

3. Results and Discussion

3.1. Mechanical Properties

The mechanical properties of the tested samples are provided in Table 2. Each datum was obtained from three specimens, as shown in Figure 4a. The yield strength and tensile strength of the CHP steel were 433 MPa and 595 MPa, respectively, and those of the SHPP steel were 501 MPa and 655 MPa, respectively. Compared with the CHP steel, the yield strength and tensile strength of the SHPP steel increased significantly. The tensile strength of the CHP steel was about 60 MPa lower than that of the SHPP steel, and the yield strength was lower approximately 68 MPa. Besides having higher yield strength and tensile strength, the SHPP steel also had an excellent impact energy and tensile elongation. The impact energy of the SHPP steel was 28.3 J higher than that of the CHP steel, and the tensile elongation increased 2%, while the Brinell hardness was lower than that of CHP steel. It was found that the formation of Ti-V-Nb precipitates and the refinement of grain size were the main reasons affecting the mechanical properties, and more details will be discussed later.
The engineering stress–strain curves during the two heat-treatment processes of specimens are shown in Figure 5. Both steels showed continuous yielding, and it was also observed that the slope of the curve of SHPP steel was higher than that of CHP steel; thus, the SHPP steel exhibited a higher strain-hardening rate. This was due to the difference of precipitates and solid-solution strengthening, and more details will be provided later. The difference between the elongation of the two steels was not obvious. When the strain reached a maximum value, the samples fractured rapidly after necking. The coarse Ti-Nb-V particle was the direct cause for the steel rapidly fracturing [22].
The room-temperature tensile specimen fracture morphologies of CHP and SHPP steels are shown in Figure 6. Both steel fracture morphologies were typical ductile fracture models. A great amount of microcracks existed in the CHP steel fracture (marked by red arrows); at the same time, there were many micron-scale particles (marked by purple circles) near the microcracks, which is shown in Figure 6a,b. Figure 6c shows the large and shallow dimples of the CHP steel fractograph (marked by blue arrows). Compared with the CHP steel fracture morphology, SHPP steel had more small and deep dimples at the fracture; meanwhile, the dimples were more evenly distributed, which is shown in Figure 6e. Figure 6d shows the precipitate particles of the SHPP steel fracture, with the smaller particles being distributed in deep and small dimples. The number of microcracks in the SHPP steel fracture was lower than in the CHP steel fracture, as shown in Figure 6f. During the tensile process, when the stress on the specimens exceeds the precipitation particle deformation resistance, microcracks would occur in the steel. As the loading process progresses, the microcracks would be elongated or deformed, resulting in specimen fracture. The larger size precipitates in steel tend to become stress concentration points, which will reduce the grain boundary strength when distributed at the grain boundary, leading to the generation of microcracks more easily [22,23]. The coarse precipitates of the CHP steel deteriorated the toughness of the steel; during the tensile process, a number of microcracks rapidly formed around the coarse particles, which accelerated the fracture of the specimen, resulting in a decrease in tensile strength and elongation of CHP steel. The results showed that the precipitates in SHPP steel were smaller; therefore, the use of Ti-V-Nb alloying with SHPP heat-treatment could enhance the yield strength and maintain an excellent toughness and elongation.

3.2. X-Ray Diffraction Phase Analysis

Figure 7 shows the X-ray diffraction (XRD) pattern of CHP and SHPP steels. From the XRD results, only the diffraction peaks of austenite were found in the steels with two heat-treatment processes, but there were no diffraction peaks of martensite and precipitates. This was due to the high content of Mn and C in the steel to stabilize the austenite phase region [16,24], and the precipitates accounted only for a small part of the volume fraction in both steels. Additionally, it was also found that the diffraction peak intensities of both steels was different. This may be related to the preferred grain orientation and texture of both steels after solid-solution treatment processes, resulting in a change in the number of crystal faces involved in diffraction, so the diffraction peak intensities of both steels changed. This will be further discussed later in combination with the EBSD experimental results.

3.3. Microstructural Analysis

Figure 8 shows the SEM microstructure of cast high-manganese steel. According to Figure 8a, some smaller micron-sized precipitates existed at the austenite boundary of cast high manganese steel. Figure 8d shows the energy spectrum analysis of these smaller micron-sized precipitates, which mainly contain Ti, V, Nb, Cr, Mn, and other alloying elements. It can be seen from Figure 8b,c that there were many large-size precipitate particles in cast high-manganese steel; according to Figure 8e, the energy spectrum analysis, these large precipitates also contain a variety of alloying elements. Through SEM observation of cast high manganese steel, it was found that precipitates of Ti, V, Nb, and other alloying elements largely precipitated in the microstructure of cast high-manganese steel. These large-size precipitates in cast high manganese steel would seriously deteriorate the mechanical properties of high-manganese steel. Therefore, it was necessary to dissolve part of precipitates into steel through a heat treatment process to improve the mechanical properties of high-manganese steel.
Figure 9a shows the size distribution of austenite grain in cast high-manganese steel: a grain size in the range of 180–220 μm was the most frequent and the average grain size was 193.22 μm. Figure 9b shows the size distribution of precipitates in cast high-manganese steel. The largest amount of precipitates was distributed within the size range of 5–15 μm and the average grain size of precipitates was 12.7 μm.
Figure 10 shows the microstructure of CHP and SHPP steels. Ti-V-Nb precipitates were observed in both steels; more and larger-size precipitates existed in the CHP steel (marked by yellow circles), which is shown in Figure 10b. It was found that the size of precipitates of both steels significantly decreased after the heat treatment processes, which indicated that part of the precipitates dissolved into the steels during the heat treatment process. Meanwhile, the SHPP caused more precipitates to dissolve into the steel compared with CHP, thus making the precipitate size of SHPP steel lower than that of CHP steel. In the EBSD orientation decomposition image map (Figure 10a) of CHP and SHPP steels, it is clear that the grain size of CHP steel was larger than that of SHPP steel: the grain size of CHP steel was measured to be 272.46 μm, and that of SHPP steel was 241.3 μm, as shown in Figure 10c. This indicated that the austenite grain had grown up after the heat-treatment process; meanwhile, the grain size of CHP steel was slightly larger than that of SHPP steel. The reason for this phenomenon was that the SHPP added isothermal processes at 450 °C and 650 °C compared with CHP. Xu et al. [23] reported that austenite manganese steel tempering below 600 °C would decrease the stability of austenite and form some carbide precipitates. According to the equilibrium thermodynamic phase diagram in Figure 3, the austenite stability of SHPP steel would decrease during the isothermal processes at 450 °C and 650 °C, resulting in a small amount of austenite decarburization, forming some M23C6 and M7C3 carbides on the austenite grain boundaries. During the isothermal processes at 850 °C and 1070 °C, new austenite grain first nucleated and grew at the interface between austenite and carbide. This could play a role in refining the austenite grain. Meanwhile, no obvious crystal preferential orientation was found in either of the steels. This indicated that there was no direct relation between the diffraction peak intensities and texture; the difference of peak intensities may be related to the structure, multiplicity, and absorption factors of the specimens due to the XRD experimental specimens being made into lumps. The total elongation of both investigated steel grades was particularly low. This also indicated that the two types of steel had poor ductility and no significant TRIP/TWIP effect was found [2]. The reasons for this may be as follows. Firstly, large amounts of coarsen carbide particles existed in both steels, stress tend to build up around them resulted in the formation of the microcracks; secondly, both steels were directly formed by cast, and had a large grain size (both over 200 μm), which would significantly deteriorate the elongation; finally, casting defects in experimental steels was also one of the important factors that caused the decrease in elongation.
Figure 11a shows the distribution, size, and shape of the precipitates in CHP steel. There were large numbers of coarse precipitates unevenly distributed in the CHP steel. The shape of the precipitates was mostly irregular square and elliptical, and had a continuous chain distribution at the austenite grain boundary, resulting in poor toughness of the CHP steel during the Charpy-impact test. These continuous chain precipitates would decrease the grain boundary strength, and the microcracks would be first produced around these particles [22,25].
Figure 11b,c show the cladding structure of the micron-scale precipitates in the CHP steel. The core of precipitate was mainly composed of TiC, and the outer was wrapped with NbC and a small amount of VC. According to Yong [24], TiC has a relatively low solid solubility product, which can be precipitated at a relatively high temperature; the solid solubility product of NbC is higher than TiC, resulting its precipitation temperature range being lower than TiC; VC has the largest solid solubility product, which mainly exists in the solid solution state at high temperature, so the precipitation temperature range of VC is relatively low. Meanwhile, when the crystal structure and lattice parameters of several precipitates are similar, the cladding structure of the precipitates can be formed by mutual dissolution. Therefore, the precipitates of TiC could act as the nucleation core for the subsequent precipitation of NbC and VC, eventually producing the large-sized precipitates of this cladding structure.
It is shown in Figure 11d that some small square-shaped precipitates were present in the CHP steel. These small-sized precipitates were confirmed to be VC according to energy spectrum analysis (as shown in Figure 11 (bottom)), which will be discussed later.
Figure 12a shows the precipitates in SHPP steel, which were relatively uniform in distribution and smaller in size compared to the CHP steel. Due to the discontinuous distribution of the precipitates at the grain boundaries, the toughness was significantly better than that of the CHP steel. Figure 12b shows the morphology of the precipitates in SHPP steel below 100 nm, and their shape is spherical. According to energy spectrum analysis, these submicron-scale precipitates (marked by red arrows) of the SHPP steel were VC, as shown in Figure 12 (bottom). Figure 12c shows the size distribution of the precipitates in SHPP steel. Figure 12d shows the size distribution of the precipitates in CHP steel; at the same time, the average size of the precipitated particles were 5.19 μm and 7.14 μm. It was found that the number of precipitates below 2.5 μm in the SHPP steel was obviously higher than in CHP steel, and the CHP steel contained more precipitates above 5 μm. Due to the precipitation temperature range of the VC being relatively low [24], when the SHPP steel was isothermal at 450 and 650 °C, a part of VC precipitated. The SHPP steel had a higher degree of supercooling because of the lower isothermal temperature, which increased the phase transformation driving force of VC precipitates, and the VC was randomly precipitated in austenite grain [26]. Meanwhile, due to the slow diffusion of alloying elements, the VC precipitates would not show coarsening [27]. Because the CHP steel had no isothermal processes at 450 °C and 650 °C, V precipitated together with Ti and Nb in isothermal processes at 850 °C and 1070 °C [24]. Therefore, a part of VC was wrapped on the precipitates of TiC and NbC, reducing the volume fraction of the single VC precipitated particles.
According to the color metallography analysis, the volume fraction and average size of the precipitates in CHP steel were larger than in SHPP steel. The larger-sized hard particles in CHP steel resulted in higher surface hardness, which also improved the wear-resistance [28].

3.4. Strengthening Mechanism

A large number of Ti-V-Nb precipitates were found in both steels observed by FESEM. Therefore, it was significant to discuss the influence of precipitates on the yield strength. Furthermore, and it was necessary to identify the most effective strengthening mechanism for improving the yield strength.
Various strengthening mechanisms synergistically facilitated the yield strength and tensile strength of both steels, such as precipitation strengthening, solid–solution, and grain-boundary. Establishing the most effective strengthening mechanism would provide theoretical guidance for improving the yield strength of austenite manganese steel. Considering the various of strengthening mechanisms, the yield strength of steels could be described as:
σy = σ0 + σg + σs + σd + σp + σss + σt + σsa
where σ0 was the Peierls friction of 215MPa, σg was the grain boundaries, σs was the solid–solution, σd was the forest dislocation, and σp, σss, σt, σsa were the strengthening contributions associated with precipitation strengthening, substructure, texture, and strain ageing, respectively [29].
Strengthening mechanisms could be simplified by combining the heat-treatment process and microstructure observation of experimental steel. The yield strength equaled the sum of grain boundary strengthening, precipitation strengthening, and solid-solution strengthening, and was described as:
σy = σg + σp + σss
The grain size effect was described by the Hall–Petch equation:
σg = Kd−1/2
where K was a constant of 11.3 MPa·mm1/2 [30], d was the mean austenite grain size, and the value of d in CHP steel and SHPP steel was 272.46 μm and 241.3 μm, respectively, as shown in Figure 10c. The results of σg for the two steels from Equation (3) were 21.7 MPa and 23.2 MPa, respectively, and the difference between the two σg was negligible.
The precipitation strengthening effect σp could be described by the Ashby–Orowan equation as follows [29]:
σp = 9.549 × 103(f1/2/d)ln(20.417d)
where d was the precipitation particles’ size and f the precipitate volume fraction. In fact, most precipitates were micron- and submicron-sized Ti-Nb composite precipitates, and the number of nano-sized VC was lower. Therefore, σp was calculated when the d of the precipitates was taken to be 5.19 μm and 7.14 μm, as shown in Figure 12c,d. The f of the two steels’ precipitates was calculated by color metallographic statistics, with that of CHP steel being about 1.2% and that of SHPP steel about 2.3%. Including f and d in Equation (4) yielded an σp of 24.12 MPa and 23.32 MPa, respectively, and the difference between the two σp values was negligible.
According to the grain size result of the EBSD orientation decomposition image map, as shown in Figure 10c, there was little difference in grain size between the two steels. Meanwhile, the grain boundary strengthening effect in austenitic steel was not as obvious as in ferritic steel [31]. Therefore, although the grain size of SHPP steel was lower than that of CHP steel, the increment of grain boundary strengthening was not large. Although the average size of the precipitates in CHP steel was larger than in SHPP steel, as shown in Figure 12c,d, the volume fraction of precipitates in CHP steel was much larger than in SHPP steel. Therefore, the final computation of σp was approximate.
Compared with traditional ZGMn13Cr2, the yield strength increment of the two steels exceeded 100 MPa [4], and the initial surface hardness also increased. According to the results of the previous calculations, the grain boundaries and precipitation strengthening contributed a strengthening increment of about 50 MPa; meanwhile, because there was no deformation process in either of the steels, the increase in dislocation strengthening could be ignored. Meanwhile, compared with the cast high-manganese steel samples, the amount and size of precipitates in the tested steels were significantly reduced through heat treatment. This caused part of the alloying elements to dissolve into the steel, resulting in a solid-solution strengthening effect in high-manganese steel. Based on the previous analysis, the residual strength increment was mainly due to solid-solution strengthening. A large number of alloying elements were added into the steel, resulting in an intensive solid-solution strengthening effect in both steels; meanwhile, the precipitation of the alloying elements only accounted for a small part of the alloy addition amount. Therefore, most of the alloying elements were still dissolved in the austenite matrix, resulting in severe lattice distortion of the crystal lattice, which improved the strength and hardness of the steel [25]. The volume fraction of precipitates in CHP steel was obviously higher than in SHPP steel, as shown in Figure 10b; therefore, the precipitation of precipitates consumed the content of alloying elements and C in steel, thus weakening the replacement solid-solution strengthening of alloying elements and gap solid-solution strengthening of C in CHP steel. At the same time, according to the previous conclusion, coarse precipitates would accelerate fracture and reduce the tensile strength of steel. Therefore, the yield and tensile strengths of CHP steel decreased by 68 MPa and 60 MPa, respectively. In this work, the precipitate particle size was too large, which was the main reason for the weak effect of precipitation strengthening.

4. Conclusions

The microstructure and mechanical properties of Ti-V-Nb-alloyed austenite manganese steel were investigated and the following main conclusions can be drawn:
(1) Through the CHP and SHPP, the larger-size particles of alloying element precipitates in cast high-manganese steel were dissolved into the steel, which resulted in a significant solid-solution strengthening effect.
(2) In the SHPP, more precipitates of alloying elements could be dissolved into the steel to produce a stronger solid-solution strengthening effect and refine the austenite grain, which could increase the yield strength and maintain an excellent toughness of the steel. Finally, the impact toughness and yield strength of the SHPP steel increased by 28.3 J and 68 MPa, respectively.
(3) The size and volume fraction of the precipitates in CHP steel were larger than in SHPP steel, which made the surface hardness of the CHP steel higher than that of SHPP steel, but also reduced the tensile strength of CHP steel.
(4) The strengthening mechanism in both steels was mainly solid-solution strengthening, precipitation strengthening, and grain boundary strengthening. Solid-solution strengthening was the most effective strength mechanism in both steels.
(5) Adding two isothermal processes (450 °C and 650 °C) in the heat-treatment could refine the austenite grain. Through the SHPP, Ti-V-Nb-alloyed austenite manganese steel could be an excellent material to manufacture parts requiring high strength and excellent toughness.

Author Contributions

The experiments were designed by Z.Z. (Zaifeng Zhou), Z.L., Y.J., and Q.S., and carried out by Z.Z. (Zaifeng Zhou), Z.Z. (Zhexuan Zhang), and R.G. The steels were fabricated by Z.Z. (Zaifeng Zhou), Z.Z. (Zhexuan Zhang), and R.G. The characterization tests were performed by Z.Z. (Zaifeng Zhou) and Q.S. The manuscript was written by Z.Z. (Zaifeng Zhou) and Q.S.

Funding

This work was funded by National Key R&D Program of China (2017YFB0304700, 2017YFB0304701) and National Natural Science Foundation of China (51561018 and 51871116).

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Schematic diagram of abrasion reason of traditional austenitic steel mill liners.
Figure 1. Schematic diagram of abrasion reason of traditional austenitic steel mill liners.
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Figure 2. Heat-treatment curve of continuous heating process (CHP) (a) and segmented heat preservation process (SHPP) (b) of steel.
Figure 2. Heat-treatment curve of continuous heating process (CHP) (a) and segmented heat preservation process (SHPP) (b) of steel.
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Figure 3. Phase equilibrium diagram of experimental steel.
Figure 3. Phase equilibrium diagram of experimental steel.
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Figure 4. (a) Physical picture of tensile specimen and impact toughness test specimen. (b) Schematic diagram of hardness experiment. Drawing of impact specimen (c) and tensile specimen (d). (e) The physical picture of casting mill liners.
Figure 4. (a) Physical picture of tensile specimen and impact toughness test specimen. (b) Schematic diagram of hardness experiment. Drawing of impact specimen (c) and tensile specimen (d). (e) The physical picture of casting mill liners.
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Figure 5. Engineering stress-strain curve of CHP steel (blue curve) and SHPP steel (red curve).
Figure 5. Engineering stress-strain curve of CHP steel (blue curve) and SHPP steel (red curve).
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Figure 6. Room-temperature tensile fracture morphologies of CHP steel (a–c) and SHPP steel (d–f).
Figure 6. Room-temperature tensile fracture morphologies of CHP steel (a–c) and SHPP steel (d–f).
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Figure 7. Phase analysis by X-ray diffraction (XRD) pattern of CHP steel (red curve) and SHPP steel (blue curve).
Figure 7. Phase analysis by X-ray diffraction (XRD) pattern of CHP steel (red curve) and SHPP steel (blue curve).
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Figure 8. Scanning electron microscope (SEM) microstructure (a–c) of cast high-manganese steel and energy spectrum analysis (d,e) of precipitates in cast high-manganese steel.
Figure 8. Scanning electron microscope (SEM) microstructure (a–c) of cast high-manganese steel and energy spectrum analysis (d,e) of precipitates in cast high-manganese steel.
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Figure 9. Size distributions of austenite grain (a) and precipitates (b) in cast high-manganese steel.
Figure 9. Size distributions of austenite grain (a) and precipitates (b) in cast high-manganese steel.
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Figure 10. Grain size analysis of CHP and SHPP steel by orientation decomposition image map (a); FESEM micrographs of distribution and quantity of precipitates in both steels (b); size distribution of austenite grain in both steels (c).
Figure 10. Grain size analysis of CHP and SHPP steel by orientation decomposition image map (a); FESEM micrographs of distribution and quantity of precipitates in both steels (b); size distribution of austenite grain in both steels (c).
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Figure 11. Field emission scanning electron microscope (FESEM) micrographs (a,b) and energy spectrum analysis (c) of micron-scale precipitates in CHP steel. FESEM micrographs (d) and energy spectrum analysis (bottom) of submicron-scale precipitates in CHP steel.
Figure 11. Field emission scanning electron microscope (FESEM) micrographs (a,b) and energy spectrum analysis (c) of micron-scale precipitates in CHP steel. FESEM micrographs (d) and energy spectrum analysis (bottom) of submicron-scale precipitates in CHP steel.
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Figure 12. (a) FESEM micrographs of the distribution of submicron-scale precipitates in SHPP steel. (b) FESEM micrographs of the nano-scale precipitates in SHPP steels. Precipitate particle size distribution of SHPP steel (c) and CHP steel (d). Energy spectrum analysis (bottom of the picture) of precipitates (marked by red arrows) in (a) and (b) FESEM micrographs.
Figure 12. (a) FESEM micrographs of the distribution of submicron-scale precipitates in SHPP steel. (b) FESEM micrographs of the nano-scale precipitates in SHPP steels. Precipitate particle size distribution of SHPP steel (c) and CHP steel (d). Energy spectrum analysis (bottom of the picture) of precipitates (marked by red arrows) in (a) and (b) FESEM micrographs.
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Table
Table 1. Chemical compositions of experimental steel (wt.%).
Table 1. Chemical compositions of experimental steel (wt.%).
CSiMnCrTiVNbCuMoNiPS
0.890.8116.982.00.110.430.250.490.730.290.010.02
Table
Table 2. Mechanical properties of experimental steels.
Table 2. Mechanical properties of experimental steels.
Heat TreatmentCharpy Impact/JHardness/HBWYield Strength/MPaTensile Strength/MPaTensile Elongation/%
CHP20.72524335959.4
SHPP4924250165511.4

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MDPI and ACS Style

Zhou, Z.; Zhang, Z.; Shan, Q.; Li, Z.; Jiang, Y.; Ge, R. Influence of Heat-Treatment on Enhancement of Yield Strength and Hardness by Ti-V-Nb Alloying in High-Manganese Austenitic Steel. Metals 2019, 9, 299. https://doi.org/10.3390/met9030299

AMA Style

Zhou Z, Zhang Z, Shan Q, Li Z, Jiang Y, Ge R. Influence of Heat-Treatment on Enhancement of Yield Strength and Hardness by Ti-V-Nb Alloying in High-Manganese Austenitic Steel. Metals. 2019; 9(3):299. https://doi.org/10.3390/met9030299

Chicago/Turabian Style

Zhou, Zaifeng, Zhexuan Zhang, Quan Shan, Zulai Li, Yehua Jiang, and Ru Ge. 2019. "Influence of Heat-Treatment on Enhancement of Yield Strength and Hardness by Ti-V-Nb Alloying in High-Manganese Austenitic Steel" Metals 9, no. 3: 299. https://doi.org/10.3390/met9030299

APA Style

Zhou, Z., Zhang, Z., Shan, Q., Li, Z., Jiang, Y., & Ge, R. (2019). Influence of Heat-Treatment on Enhancement of Yield Strength and Hardness by Ti-V-Nb Alloying in High-Manganese Austenitic Steel. Metals, 9(3), 299. https://doi.org/10.3390/met9030299

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