The Mechanical and Environmental Performance of Fiber-Reinforced Polymers in Concrete Structures: Opportunities, Challenges and Future Directions
Abstract
:1. Introduction
1.1. FRP Composite Production Techniques
1.2. Aim and Scope
2. Research Methods
3. Materials and Mechanical Behavior of FRPs
3.1. Mechanical Behavior of FRP Composites
3.1.1. CFRP Composites
3.1.2. GFRP Composites
3.1.3. BFRP Composites
3.1.4. AFRP Composites
3.1.5. Matrix of FRPs
3.2. Strengthening of RC Beams Using FRP Composites
Strengthening Patterns
- Fully wrapped;
- Wrapped on three sides (U-wrap);
- Two-sided FRP strips.
3.3. Anchorage System for Shear
3.4. Failure Modes
3.4.1. Concrete Separation
3.4.2. Debonding of FRP
3.5. Beam Strengthening in Shear
3.6. Beam Strengthening in Flexure
3.7. Strengthening of RC Columns Using FRP
3.7.1. Wrapped Concrete Columns with FRP
3.7.2. Advantages of Wrapped Concrete Columns with FRP
3.7.3. Different Parameters Affecting the Confinement of RC Columns
3.7.4. Slenderness Ratio
3.7.5. The Shape of Concrete Columns
3.7.6. Concrete Strength and Types
3.7.7. Orientation of Fiber Effects
3.7.8. Stress–Strain Behavior of FRP
3.7.9. Axial Loads on FRP Columns
3.7.10. Experimental Findings
4. Environmental Performance of FRP
4.1. Life Cycle Assessment of FRP Used in Beams
4.2. Life Cycle Assessment of FRP Used in Bridges
4.3. Life Cycle Assessment of FRP Waste Management
5. Conclusions and Discussion
- Carbon, glass, basalt and aramid are strengthening fibers that are combined with a matrix to produce FRP composite systems. Moreover, some new materials have huge potential to be used as strengthening materials. External FRP strengthening provides a number of benefits over other materials, such as having the ability to resist corrosion, a lower maintenance cost and reduced construction time.
- When FRP is used as a strengthening material to any structural element, such as beams, its influence in terms of the reaction with the ecosystem, long-term service and properties should be considered. However, over the years, a great reputation has been obtained by FRP composites, which has made international construction and design agencies offer construction and design codes.
- FRP composite usage in the industry is significantly advancing over time; thus, many techniques and methods are still under investigation, such as investigations into the effectiveness of FRP strengthening under fatigue loading.
- The authors have deduced some points: The use of anchors enhances shear capacity by 30–50%. Using U-jackets as an anchor system can change the failure mode from FRP debonding to FRP rupturing. MF-EBR increases the flexural capacity of the beams by almost double the value of the EBR-strengthened beam. The ductility of MF-EBR is double the value of the NSM beams.
- It was found that, as FRP thickness increases, two different things result, which are: load-carrying capacity increases when the FRP rupture is the controlling failure mode, and the flexural stiffness within the elastic range increases.
- Replacing conventional steel reinforcement bars with FRP bars as partial reinforcement or total reinforcement improves the stiffness and capacity of the structural members. However, due to its brittle properties, large crack widths are experienced for structural members with high reinforcement ratios of FRP bars. Therefore, a hybrid system may be explored to provide ductility to the structure and inhibit corrosion problems.
- The environmental impact of BFRP rebars is smaller than that of traditional steel, in which a reduction in the emissions emitted to the environment is expected. BFRP rebars are a promising option for RC members in contrast to steel rebars as a result of their light weight and high strength.
- Adopting the utilization of sea-sand and seawater in concrete leads to a reduction in the environmental impact in comparison to the use of traditional concrete with freshwater and river sand. GFRP-SWSSC beams and CFRP-SWSSC beams have a better environmental impact compared to steel-reinforced beams.
- The use of GFRP, CFRP and BFRP in structures instead of steel may lead to reduced energy consumption and CO2 emissions, thus reducing their environmental impacts over their life cycles.
- Many researchers have focused on evaluating the LCA of FRPs in structural members. Nevertheless, some aspects still need to be addressed to explain the environmental impact of FRP and to enhance the quality of results of the life cycle assessment.
- The interaction between economic impacts and environmental impacts of distinct FRPs should be explored, evaluated and compared to conventional materials such as steel to encourage decision makers and buyers to increase their use of FRP to have a better substitute in the future for other reinforcing materials in structural elements.
- FRPs were mainly used in literature as a partial reinforcement in structural members to replace steel; therefore, it was suggested by the authors to apply comprehensive LCA studies for different FRPs, where they are utilized as a full-scale reinforcement instead of traditional steel for structural members.
- Many researchers have evaluated the life cycle assessment of different FRPs by applying cradle-to-gate boundaries; therefore, extra LCA studies considering the full life cycle of the FRP are required, beginning with obtaining raw materials and ending with the final disposal of the FRP (cradle to grave).
- Additional LCA studies have been suggested by the authors to be applied to evaluate the environmental impacts of utilizing FRPs as a non-corrosive reinforcement in concrete structures when seawater is replaced by freshwater in concrete.
- Enhancing and developing the design codes for FRPs used in RC beams and bridges can encourage the progressive use of FRPs in construction.
- FRP materials cause higher carbon emissions compared to conventional materials during the production stage, but high carbon emissions are compensated during maintenance, construction or disposal phases due to the light weight of FRP decks. Therefore, bridges with FRP decks have less energy consumption and carbon emissions compared to bridges with traditional materials.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Type of FRP (Trade Name) | Density kg/m3 | Tensile Strength MPa | Modulus of Elasticity GPa | Elongation% | Coefficient of Thermal Expansion (10–6/°C) | Poisson’s Ratio |
---|---|---|---|---|---|---|
Carbon Fibers | ||||||
Carbon | 1700 | 3700 | 250 | 1.2 | −0.6 up to −0.2 | 0.20 |
Carbon (high modulus) | 1950 | 2500–4000 | 350–800 | 0.5 | −1.2 up to −0.1 | 0.20 |
Carbon (high strength) | 1750 | 4800 | 240 | 1.1 | −0.6 up to −0.2 | 0.20 |
Aramid Fibers | ||||||
Aramid (Kevlar 29) | 1440 | 2760 | 62 | 4.4 | −2.0 longitudinal 59 radial | 0.35 |
Aramid (Kevlar 49) | 1440 | 3620 | 124 | 2.2 | −2.0 longitudinal 59 radial | 0.35 |
Aramid (Kevlar 149) | 1440 | 3450 | 175 | 1.4 | −2.0 longitudinal 59 radial | 0.35 |
Aramid (Technora H) | 1390 | 3000 | 70 | 4.4 | −2.0 longitudinal 59 radial | 0.35 |
Aramid (SVM) | 1430 | 3800–4200 | 130 | 3.5 | n/a | n/a |
Basalt Fibers | ||||||
Basalt (Albarrie) | 2800 | 4840 | 89 | 3.1 | 8.0 | n/a |
Basalt (Rockbar) | 1750 | 1000 | 50 | 2.24 | 2.0 | n/a |
Basalt (BCR) | 1800 | 1100 | 70 | 2.20 | 0.35–0.592 | n/a |
Basalt (Composite rebar) | 1900 | >900 | 40 | 1.8 | 9–12 | n/a |
Glass Fibers | ||||||
Glass (V-rod) | 1250–2500 | 710 | 46.4 | 1.2–5.0 | 6–10 | n/a |
Glass (Aslan) | 690 | 40.8 | ||||
Glass (Nefmac) | 600 | 30 |
Properties | Thermosetting Resins | ||
---|---|---|---|
Polyesters | Epoxy | Vinyl-Ester | |
Density, kg/m3 | 1200–1400 | 1200–1400 | 1150–1350 |
Tensile strength, MPa | 34.5–104 | 55–130 | 73–81 |
Deformation modulus, GPa | 2.1–3.45 | 2.75–4.10 | 3.0–3.5 |
Poisson’s ratio | 0.35–0.39 | 0.38–0.40 | 0.36–0.39 |
Coefficient of thermal expansion, 10–6/°C | 55–100 | 45–65 | 50–75 |
Saturation, % | 0.15–0.6 | 0.08–0.15 | 0.14–1.30 |
Ref. | Beam Description | FRP Type | Strengthened Focus | Strengthening Scheme | Ultimate Load (kN) | Deflection (mm) | Failure Mode | Anchors |
---|---|---|---|---|---|---|---|---|
[60] | A1.1 A3.1 | CFRP | Flexure | CFRP laminates to the tension side | 86.8 74.8 | 78.9 61.6 | Debonding of CFRP sheets (total and sudden loss of load capacity) | - |
[70] | B150A B150B B150C B150D | BFRP | Flexure Flexure Flexure Flexure | BFRP laminates to the tension side U-wrap as anchorage Inclined U-wrap at 45° U-wrap at the midspan only | 74.37 84.90 95.68 82.26 | 18.5 37.56 22.9 19.41 | FRP debonding FRP rupture Compressive failure Cover separation | - - - - |
[66] | CR3 CR5 | CFRP | Flexural | CFRP laminates | 93.66 121.7 | 13.61 16.31 | Flexural debonding and snapping of CFRP sheet | U-strips at the ends only |
[66] | SR2 | GFRP | Shear | U-wrap as anchorage | 146.20 | 16.55 | Flexural failure | - |
[59] | B1F B3FS | CFRP | Flexure Shear | FRP laminates FRP laminates and U-wrap | 170 155 | - - | Flexural failure Combined flexure–shear | - |
[61] | A5 A9 | CFRP CFRP | Flexure Flexure | FRP laminates NSM | 44.7 45.9 | - - | FRP tensile fracture Cover detachment | - |
[63] | B-S-4 B-N-2-2 | CFRP CFRP | Flexure Flexure | CFRP laminates NSM | 94.57 91.57 | 13.21 24.5 | Debonding Debonding | - - |
[62] | EBR MF-EBR NSM | CFRP CFRP CFRP | Flexure Flexure Flexure | CFRP laminates - NSM | 108.4 148.2 147.3 | - - - | Debonding Bearing Rip-off | - Yes - |
[69] | EB-1-0 HB-1-3 | FRP | Flexure Flexure | FRP laminates Hybrid bond (HB) FRP method | 51.58 54.88 | 19.85 26.99 | Debonding FRP rapture | - - |
[65] | BT11 BT12 BT21 BT23 | GFRP GFRP GFRP GFRP | Flexure–shear Flexure–shear Flexure–shear Flexure–shear | Bottom and 25 cm of both sides Bottom and 25 cm of both sides Bottom and half of both sides Bottom and half of both sides | 5.6% Mu resistance increase 43.2% Mu resistance increase 61.0% Mu resistance increase 140.0% Mu resistance increase | - - - - | Ductile failure Ductile failure Ductile failure Brittle failure | - - - - |
[67] | Beam 1 Beam 2 Beam 3 | JFRP CFRP GFRP | Flexure–shear Flexure–shear Flexure–shear | U-wrap for full length U-wrap for full length U-wrap for full length | 130 200 180 | 23.211 16.31 17.62 | Ductile failure (huge deflection) Brittle failure Brittle failure | - - - |
[58] | Beam1- Control Beam 2 Beam 3 Beam 6 Beam 7 Beam 9 | - CFRP CFRP GFRP GFRP GFRP | - Shear Shear Shear Shear Shear | - U-wrap U-wrap U-wrap PD- U-wrap PD- U-wrap | 223 373 390 334 305 339 | 8.8 11.4 16.9 13.7 12.0 13.7 | Shear Flexural Flexural Shear debonding Shear debonding Shear compression | - - Yes - - Yes |
[66] | SR1 SR3 SR4 SR5 SR6 SR7 | - CFRP sheets CFRP sheets CFRP sheets - CFRP sheets | Flexure–shear Flexure–shear Flexure–shear Flexure–shear Flexure–shear | U-wrap U-wrap U-wrap L-Shaped L-Shaped L-Shaped | 11.49 187.12 187.74 158.49 115.81 193.35 | 4.70 12.13 12.40 16.92 8.55 16.12 | Flexural CFRP snapping and flexural failure CFRP debonding and shear failure CFRP debonding and flexural failure. CFRP snapping and flexural failure CFRP debonding and flexural failure. | - - - - - - |
Reference | Specimen | Ultimate Load (KN) | Ultimate Displacement (mm) | Toughness (KN mm) | Failure Mode |
---|---|---|---|---|---|
[105] | Control | 565 | 0.613 | 201 | Brittle |
NE | 633 | 1.207 | 564 | Ductile/buckling | |
CNTE | 702 | 1.282 | 670 | Ductile/buckling | |
SNE | 696 | 0.557 | 205 | Sheet rupture | |
SCNTE | 729 | 1.245 | 506 | Sheet rupture |
Reference | Cross-Section | fcc [MPa] | fcc/fco | εcc [%] | εfe | kε = εfe/εfu |
---|---|---|---|---|---|---|
[92] | Square 150 × 150 mm | 43.0 | 1.05 | 0.0069 | −0.0097 | 0.55 |
52.0 | 1.27 | 0.0091 | −0.0116 | 0.65 | ||
55.2 | 1.30 | 0.0139 | −0.0088 | 0.50 | ||
76.0 | 1.85 | 0.0197 | −0.0119 | 0.67 | ||
78.6 | 1.92 | 0.0182 | −0.0109 | 0.61 | ||
93.6 | 2.28 | 0.0145 | −0.0110 | 0.62 |
Reference | Cross-Section | Wrap Type | CFRP | GFRP | ||
---|---|---|---|---|---|---|
Compressive Strength (%) Increment | Maximum Axial Strain (%) Increment | Compressive Strength (%) Increment | Maximum Axial Strain (%) Increment | |||
[109] | Full (2 layers) | 34 | 347 | 10 | 443 | |
Circular (Dia. 508 mm) | Partial (4 layers) | 32 | 355 | 8 | 580 | |
Full (7 layers) | 17 | 1470 | 3 | 1860 | ||
Rectangle (635 × 318 m) | Full (2 layers) | 8 | 643 | 0.8 | 905 | |
Square (324 × 324) | Full (2 layers) | 61 | 295 | 37 | 480 | |
Partial (4 layers) | 53.8 | 75 | 27 | 315 |
Reference | Cross-Section | Wrap Type | Results from the Laboratory | Software Results | Difference (Laboratory Software) | |||
---|---|---|---|---|---|---|---|---|
Compressive Strength (MPa) | Maximum Strain (mm/mm) | Compressive Strength (MPa) | Maximum Strain (mm/mm) | Compressive Strength (%) | Maximum Strain (%) | |||
[109] | Circular (Dia. 508 mm) | Full (2 layers) | 37.0 | 1.19 × 10−2 | 38.85 | 1.34 × 10−2 | +5.0 | +12.6 |
Partial (4 layers) | 39.0 | 1.41 × 10−2 | 38.50 | 1.38 × 10−2 | −1.3 | −2.1 | ||
Rectangle (635 × 318 mm) | Full (7 layers) | 30.5 | 2.11 × 10−2 | 29.35 | 2.35 × 10−2 | −3.8 | +11.4 | |
Full (2 layers) | 23.8 | 9.83 × 10−3 | 25.95 | 1.11 × 10−2 | +9.0 | +12.9 | ||
Square (324 × 324) | Full (2 layers) | 34.1 | 9.23 × 10−3 | 32.90 | 8.35 × 10−3 | −3.5 | −9.5 | |
Partial (4 layers) | 31.1 | 3.10 × 10−3 | 31.60 | 3.70 × 10−3 | +1.6 | +19.4 |
Environmental Impact Category | [35] | [34] | [116] | [35] | [36] | [34] | [35] |
---|---|---|---|---|---|---|---|
CFRP Beam | GFRP-SWSSC Beam | BFRP Beam | BFRP Beam | BFRP Beam | CFRP-SWSSC Beam | GFRP Beam | |
Climate change | - | 26 | 38 | - | - | 29 | - |
Global Warming Potential | 39 | - | - | 40 | 7 | - | 43 |
Energy consumption | 32 | - | - | 50 | - | - | 47 |
Ozone depletion | - | 1 | 40 | - | 4 | −83 | - |
Terrestrial acidification | - | 15 | 43 | - | 9 | 37 | - |
Freshwater eutrophication | - | −97 | 85 | - | 13 | −107 | - |
Marine eutrophication | - | - | 42 | - | 17 | - | - |
Human toxicity | - | 2 | 78 | - | - | 1 | - |
Photochemical oxidant formation | - | - | 47 | - | - | - | - |
Particulate matter formation | - | 20 | 57 | - | 10 | 40 | - |
Terrestrial eco-toxicity | - | - | 52 | - | 12 | - | |
Freshwater eco-toxicity | - | 4 | 84 | - | 15 | −8 | - |
Marine eco-toxicity | - | - | 84 | - | 18 | - | - |
Ionizing radiation | - | - | 26 | - | 4 | - | - |
Agricultural land occupation | - | - | 48 | - | - | - | - |
Urban land occupation | - | - | 44 | - | - | - | - |
Natural land transformation | - | - | 36 | - | - | - | - |
Water depletion | - | - | 24 | - | 6 | - | - |
Metal depletion | - | - | 96 | - | - | - | - |
Fossil depletion | - | −3 | 48 | - | 5 | −23 | - |
Ozone formation: human health | - | - | - | - | 7 | - | - |
Ozone formation: terrestrial ecosystems | - | - | - | - | 7 | - | - |
Human carcinogenic toxicity | - | - | - | - | 21 | - | - |
Human non-carcinogenic toxicity | - | - | - | - | 14 | - | - |
Land use | - | - | - | - | 10 | - | - |
Mineral resource scarcity | - | - | - | - | 20 | - | - |
Reference | Application | Environmental Impact after Using FRP |
---|---|---|
[123] | Bridge with a GFRP deck solution compared to (concrete/steel) bridge with a deteriorated concrete deck | Reduction of around 20% in carbon emissions. |
[124] | CFRP-reinforced concrete, reinforced concrete and mild steel bridge | Lower GWP and ADPF, and AP is higher. |
[125] | FRP footbridge under severe environment compared to conventional concrete bridge | Reduces the total amount of carbon dioxide emissions. |
[126] | FRP(GFRP/CFRP)-RC/PC bridge compared to CS-RC/PC bridge | The environmental impact is less in four out of five categories, namely AC, GWP, EU, and POC. |
[127] | Steel–concrete bridge compared to steel bridge with FRP deck | Reduces the environmental impact (lower OD, FD, GWP and TA) but has higher FE. |
[128] | Bonding CFRP plates compared to bonding steel plates |
|
[129] | GFRP footbridge compared to a standard steel footbridge | Presents potentially worse environmental impacts. |
[130] | FRP deck compared to a conventional concrete deck |
|
[131] | GFRP compared to traditional materials such as structural steel, stainless steel, aluminum and concrete for a bridge |
|
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Sbahieh, S.; Rabie, M.; Ebead, U.; Al-Ghamdi, S.G. The Mechanical and Environmental Performance of Fiber-Reinforced Polymers in Concrete Structures: Opportunities, Challenges and Future Directions. Buildings 2022, 12, 1417. https://doi.org/10.3390/buildings12091417
Sbahieh S, Rabie M, Ebead U, Al-Ghamdi SG. The Mechanical and Environmental Performance of Fiber-Reinforced Polymers in Concrete Structures: Opportunities, Challenges and Future Directions. Buildings. 2022; 12(9):1417. https://doi.org/10.3390/buildings12091417
Chicago/Turabian StyleSbahieh, Sami, Mohamed Rabie, Usama Ebead, and Sami G. Al-Ghamdi. 2022. "The Mechanical and Environmental Performance of Fiber-Reinforced Polymers in Concrete Structures: Opportunities, Challenges and Future Directions" Buildings 12, no. 9: 1417. https://doi.org/10.3390/buildings12091417
APA StyleSbahieh, S., Rabie, M., Ebead, U., & Al-Ghamdi, S. G. (2022). The Mechanical and Environmental Performance of Fiber-Reinforced Polymers in Concrete Structures: Opportunities, Challenges and Future Directions. Buildings, 12(9), 1417. https://doi.org/10.3390/buildings12091417