1. Introduction
Tunnel construction faces many problems regarding high-ground-temperature tunnels [
1,
2,
3,
4], as they can deteriorate the construction operating environment and lead to a significant increase in operating costs [
5,
6,
7]. Curtain grouting technology is one of the important methods to achieve temperature control in high-ground-temperature tunnels [
8]. In response to the temperature control problems of high geothermal tunnels, some scholars [
9] have explored methods of solving the problems of high geothermal environments at the technical level, but these methods have insufficient economic benefits and limited application conditions. While curtain grouting is one of the most effective methods to achieve temperature control in high geothermal environments [
10], grouting materials with good thermal insulation properties are the key factors in achieving curtain grouting, so it is necessary to study grouting materials with good thermal insulation properties.
Studies have shown that cementitious grouting material has insufficient bonding at the pulp–rock interface at temperatures above 50 °C, and the strength of the material shows a reduction phenomenon [
11,
12]. The compressive strength of the cement stone in the material increases and then decreases with the increase in temperature, and the corresponding porosity and permeability increase [
13]. The temperature has a significant effect on the relative peak stresses of the cement paste [
14], which are achieved through an increase in the paste’s elasticity, plasticity, and viscosity, thereby increasing its yield stress [
15]. Some scholars believe that temperature accelerates the hydration reaction of cement, and shrinkage occurs after the paste hardens in dry environments, which leads to cracks in interstitial defects and a decrease in workability [
16,
17,
18].
Scholars have tried to add different admixtures and additives to the grouting materials as a way to enhance the performance of grouting materials in high-temperature environments. The joint action of fly ash and silica fume can ensure the rapid hardening of the grouting materials and enhance their early strength as well as long-term strength [
19]. The volcanic ash activity in mineral admixtures can also improve the high-temperature working performance of concrete [
16]. Fibre materials, especially steel fibres, are able to effectively inhibit the shrinkage phenomenon after hardening of the paste [
17], and wavy steel fibres have the best effect on the improvement of compressive strength [
20]. The addition of a quick-setting agent can improve the late strength of fly ash cement paste [
21]; in addition, adding slag powder to the cement paste improves the fluidity and stability of the cement paste, and the late compressive strength is significantly improved [
22].
In summary, it can be seen that the grouting in high geothermal tunnels is still dominated by common cement and cement–water glass, while the weak dispersion resistance of cement makes it difficult to effectively resist the scouring of high-temperature hot water, which leads to a poor plugging effect and poor economic benefits and is prone to groundwater contamination. In addition, the cement–water glass has too short a condensation time in high-temperature environments, which means it is prone to pipe plugging and has difficulty forming a sufficient thickness of the curtain circle layer.
Scholars have conducted extensive research on the influence of common materials on the performance of grouting materials, and a number of scholars have summed up the experience of their predecessors and configured a number of new grouting materials suitable for special geological environments. However, there are certain differences in the performance requirements of grouting materials in different geological environments, resulting in the specificity of these grouting materials, which can only be used for certain working conditions. Therefore, although there are many kinds of grouting materials on the market, the materials suitable for grouting in high-temperature tunnels are very rare. Red-mud-based grouting materials, which are configured by replacing part of the cement with red mud, have excellent working performance [
23]. However, there are few engineering applications of red mud as a grouting material, there are few studies on its properties in high-temperature environments, and there is still a gap in the field of grouting reinforcement in high-temperature tunnels.
In view of this, this paper carries out the working performance and thermal insulation performance tests of a red-mud-based grouting material (RMGS), cement slurry, and cement–water glass bi-liquid slurry at different temperatures, analyses the law and degree of the influence of temperature on the basic performance of grouting materials and their microscopic mechanisms, and, on the basis of which, researches three kinds of grouting materials and their applicability in different environments. This test can provide a basis for the realization of temperature control of high geothermal tunnels, which is of great significance to the construction, maintenance, and repair of high geothermal tunnels and has value for engineering applications.
3. Results and Analyses
3.1. Viscosity
Viscosity reflects the internal resistance of the slurry flow and reflects the fluidity of the slurry as well as the resistance to scouring. The viscosity data of the cement slurry, cement–sodium silicate slurry, and RMGS at 20, 40, 60, and 80 °C were obtained through viscosity measurement tests under different temperature conditions, and the change curves of the three kinds of slurries’ viscosity versus time under different temperature conditions are shown in
Figure 6.
As can be seen from
Figure 6, the higher the temperature, the higher the viscosity of the slurry, but the temperature does not change the trend of slurry viscosity change. Based on the effect of temperature on viscosity, the literature [
26] gives the viscosity time-varying curve fitting equations for the cement slurry and cement–sodium silicate slurry. In this paper, the viscosity data of RMGS are fitted, and the fitting equations are shown in
Table 4.
According to the fitting results, the following conclusions can be obtained:
- (1)
The viscosity time-varying equation obtained by the function fitting can effectively reflect the time-varying characteristics of the slurries, which can be applied to the calculation and simulation of grouting reinforcement in high-ground-temperature tunnels.
- (2)
At the same temperature, the viscosity time-varying curves of the cement slurry, cement–sodium silicate slurry, and RMGS have large differences: the viscosity time-varying curve of the cement slurry conforms to the linear function; the viscosity time-varying curve of the cement–sodium silicate slurry conforms to the power function; and the viscosity time-varying curve of the RMGS conforms to the exponential function.
- (3)
The effect of temperature on the three slurries is similar, i.e., an increase in temperature accelerates the development of slurry viscosity and increases the viscosity value but does not affect the time-varying characteristics of the slurries.
The increase in temperature makes the ions involved in the hydration reaction more active, so it accelerates the hydration process of the grouting material; therefore, the higher the temperature, the faster the viscosity growth rate and the greater the viscosity. The main reason for the slow growth of viscosity in the early stage of the RMGS is that, under the action of a modifier, the silica-aluminium component in red mud undergoes a depolymerization reaction, the content of free water decreases, [SiO
4]
4− and [AlO
4]
3− undergo a polymerization reaction, and the free water consumed by the depolymerization reaction of the silica-aluminium component is roughly balanced with the free water generated by the new polymerization reaction. In the later stage, the viscosity of the slurry of the RMGS increases significantly because the hydration products in the slurry are generated in large quantities, and the slurry starts to harden [
29], so the viscosity increases significantly; in addition, Na
2SiO
3 reduces the solubility of the hydration products and reduces the effect of the pores on the viscosity of the slurry, and the [SiO4]
4− combines with the Ca
2+ in the cement to form a Ca
5Si
6O
16(OH)·4H
2O (C-S-H) gel that accelerates the hardening of the slurry. Therefore, due to the lack of excitation of the modifier in the cement monohydrate slurry, its viscosity grows slowly, and there is a big gap between the RMGS and the cement–sodium silicate slurry.
3.2. Setting Time
The setting time reflects the hardening characteristics of the slurry and the time of strength generation. Through the setting time test, the data of the initial and final setting time of the cement slurry, cement–sodium silicate slurry, and RMGS at 20, 40, 60, and 80 °C were obtained, and the change curves of the initial and final setting time of the three kinds of slurries with the temperature are shown in
Table 5.
According to
Table 5, the following conclusions can be obtained:
- (1)
The increase in temperature will shorten the initial and final setting times of the slurries.
- (2)
The cement slurry has the longest setting time, and the cement–sodium silicate slurry has the shortest setting time.
- (3)
There are large differences in the effects of temperature on the three kinds of slurries. The shortening rate of the cement slurry reaches its peak under the condition of 40–60 ℃. The effect of temperature on the setting time of the cement–sodium silicate slurry is the smallest. The effect of temperature on the setting time of the RMGS decreases gradually with the increase in temperature.
As the red mud contains calcium chalcopyrite, hard hydrotalcite, acicular ferrite, etc., the amorphous silica-alumina-like substances in the red mud undergo a hydration reaction to generate a hydration gel under normal conditions, whereas the reactive oxides in the red mud and the CO2 in the air generate carbonate-based precipitates or colloidal substances, which in turn form calcite; therefore, the RMGS achieves hardening.
In addition, because inert hematite is the main mineral component of red mud, the gelling activity is relatively low, so even under the action of a modifier, the initial setting time is still always maintained at more than 30 min.
On the one hand, in the high-ground-temperature tunnel grouting reinforcement project, the initial setting time of the slurry is required to be above 30 min to ensure the effective diffusion of the slurry in the fissures of the surrounding rock; on the other hand, in order to improve the efficiency of grouting and shorten the construction period, the initial and final setting time of the slurry should not be too long. Therefore, by comparing the setting time characteristics of the three kinds of slurries under high-temperature conditions, it can be inferred that the RMGS is the best material for the grouting and reinforcement project of high geothermal tunnels.
3.3. Compressive Strength
The compressive strength determines the structural bearing capacity of the grouted curtain ring layer. The compressive strength data of the cement slurry, cement–sodium silicate slurry, and RMGS at 20, 40, 60, and 80 °C were obtained through uniaxial compressive strength tests, and the change curves of the three slurries’ strengths versus temperatures at different curing ages are shown in
Table 6.
According to
Table 6, the following conclusions can be obtained:
- (1)
The effect of temperature on the compressive strength of the three slurries has large differences.
- (2)
The higher the temperature, the higher the compressive strength of the cement slurry, but at the lower 80 °C 14 d curing age condition, there is a decrease in strength.
- (3)
The strength of the cement–sodium silicate slurry reached its peak at 40 °C, and after 40 °C, the strength decreased rapidly; by 80 °C, the strength loss was more than half.
- (4)
There are differences in the effect of temperature on the strength of the RMGS under different maintenance age conditions. The increase in temperature at the age of 1 d has an increasing effect on the compressive strength. The compressive strength of the RMGS at the ages of 3 d, 7 d, and 14 d peaked at 60 °C. The strength of the RMGS at 60 °C reached its peak.
- (5)
Compared with the cement slurry and cement–sodium silicate slurry, the compressive strength of the RMGS is less discrete and more stable with the change in temperature.
On the one hand, the faster hydration of cement and the higher hydration activity of red mud at high temperatures play a role like that of evapotranspiration, resulting in higher strength and faster development of the cement, cement–sodium silicate slurry, and RMGS. On the other hand, high temperatures may have several adverse effects on the hydration products, leading to a decrease in strength. At the very beginning of hydration, high temperatures may cause the hydration rate to accelerate, the C-S-H gel to lap in disorder, and the skeleton formed to be less dense. At the time of curing, high temperatures may cause the Ca(OH)
2 generated by the hydration to be dissolved, causing the Ca
2+ in the C-S-H gel to precipitate out and generating hydroxysilicate calcium stone [
30], which may reduce the strength of the crystal skeleton and increase the number of harmful pores, leading to a decrease in strength at a later stage.
Red mud and quartz powder in the RMGS can slow down the hydration and reduce the disordered lap of hydration products. The hydration products of red mud can fill the pores, quartz powder plays the role of aggregate, and the modifier can reduce the dissolution of hydration products. The joint effect of multiple parties enhances the stability of the strength of the RMGS at high temperatures.
3.4. Thermal Conductivity
The thermal conductivity reflects the ability of a material to transfer heat and is the amount of heat transferred through the thermal conductive surface of the material at a unit temperature gradient and per unit time. The thermal conductivity of the cement slurry, cement–sodium silicate slurry, and RMGS was measured at 20, 40, 60, and 80 °C using the protective thermal plate method, and the curves of thermal conductivity of the three types of slurry with temperature are shown in
Table 7.
As shown in
Table 7, the thermal conductivity of the cement slurry is the highest, and the thermal conductivity of the RMGS is the lowest. With the increase in temperature, the thermal conductivity of the cement slurry, cement–sodium silicate slurry, and RMGS showed linear decay. In addition, with the increase in temperature, the decay rate of the thermal conductivity of the three materials increased, the thermal conductivity of the red-mud-based material was the most sensitive to the change in temperature, and the thermal conductivity of the RMGS was further attenuated when the temperature continued to increase.
The reason why the temperature can accelerate the attenuation of thermal conductivity may be that, with the increase in temperature, the hydration reaction rate of cement as well as red mud becomes faster, the hydration products increase, and the thermal conductivity of the hydration products, such as Ca(OH)
2 and C-S-H, is lower than that of the clinker phases, such as C3S, C2S, C3A, etc. [
31].
The RMGS exhibits lower thermal conductivity due to more impurities, significantly more hydration reactants than cement, a faster hydration reaction rate, and more hydration products during hydration than cement.
In addition, high temperatures promote the development of pores in cement stone [
32], and the effect of porosity on the thermal conductivity of the material is described in the literature [
33]. The smaller the volume fraction of the aggregate, the smaller the thermal conductivity of the grouting material, as the aggregate forms a good thermal bridge effect inside the grouting material, and the thermal conductivity of air in the pores is lower than that of the constituents in the solid material. In addition, when the temperature of the hydration reaction is high, the free water in the material will evaporate, and the dehydration reaction will also lead to a decrease in thermal conductivity. Therefore, with the increase in temperature, the thermal conductivity of the material decreases gradually.
3.5. Specific Heat Capacity
Specific heat capacity refers to the internal energy absorbed or released per unit mass of an object when it changes per unit temperature and reflects the ability of a material to store heat. Using the mixed calorimetry method, the specific heat capacities of the cement slurry, cement–sodium silicate slurry, and RMGS were measured at 20, 40, 60, and 80 °C. The curves of the specific heat capacities of the three types of slurries as a function of temperature are shown in
Table 8.
As can be seen from
Table 8, the specific heat capacities of the cement slurry, cement–sodium silicate slurry, and RMGS all decrease approximately linearly with the increase in temperature. Moreover, the specific heat capacity of the RMGS is the largest, and that of the cement–sodium silicate slurry is the smallest, which is only 70% of that of the RMGS.
The specific heat capacity–temperature relationship equations of the three materials are in line with the linear law of change, with the highest degree of sensitivity in the red-mud-based grouting material and the lowest degree of sensitivity in the cement–water glass bi-liquid slurry.
An analysis of the mechanism of the effect of temperature on the specific heat capacity shows that in the hydration process, the mass of the original solid material does not decrease, and the main factor affecting the specific heat capacity is the content of free water. As the temperature rises, the faster the hydration rate and the more free water consumed. The specific heat capacity of water is 4200 J·(kg·K)−1, which is higher than the specific heat capacity of the three materials of the nodular body. When the content of free water decreases, the specific heat capacity of the material will also decrease. Therefore, the increase in temperature decreases the specific heat capacity of the material.
An analysis of the reason for the high specific heat capacity of the RMGS shows that the hydration reaction of red mud is the most rapid, and the free water is consumed the fastest, so its specific heat capacity decreases at the fastest rate. However, the hydration reaction of red mud to form the hydration product has a higher specific heat capacity, so the specific heat capacity of the RMGS is significantly higher than the cement and cement–sodium silicate slurries. The higher specific heat capacity makes the curtain arch ring cast with RMGS absorb the heat transferred by the rock body, and its own temperature grows slowly, which plays a role in controlling the tunnel temperature.
5. Conclusions
In this paper, the various properties of an RMGS under different temperatures are investigated, and a cement slurry and cement–sodium silicate slurry are used as control tests to verify the applicability of the RMGS in grouting reinforcement of high geothermal tunnels and to explore the mechanism of the influence of temperature on the performance of the materials. The following conclusions can be obtained:
- (1)
The increase in temperature accelerates the viscosity development of the three kinds of grouting materials but does not change the time-varying characteristic law of viscosity. The increase in temperature accelerates the coagulation of the slurries, but for different slurries, the lifting efficiency shows a large variation. The appropriate increase in temperature improves the compressive strength of the slurries, and when the temperature is too high, the loss of strength is serious.
- (2)
The increase in temperature will accelerate the decay of thermal conductivity and the decrease in heat capacity of the three grouting materials.
- (3)
The increase in temperature will accelerate the hydration reaction rate of the grouting materials and also lead to the development of internal pores in the materials, thereby affecting the macroscopic performance of the grouting materials.
This research has deepened the understanding of the performance of curtain grouting materials for high-temperature tunnels and studied the applicable conditions of different grouts. The cement slurry is suitable for rock reinforcement in static water conditions. The cement–sodium silicate slurry is ideal for seepage control in fractured rock. The RMGS is well-suited for high-temperature environments, requiring strength, resistance to dynamic water erosion, and thermal insulation. These results can provide an experimental basis for the selection of grouting materials for tunnel curtains in high-temperature mountainous areas.