Experimental Loading of Staircase Made from Cement Fiber Boards with Cellulose Fibers Using Full-Scale Model
Abstract
:1. Introduction
2. Materials and Methods
2.1. Preliminary Numerical Analysis of the Staircase
2.2. Production and Assembly of One-Arm Stringer Staircase
2.3. Preparation and Procedure of Static Load Tests
3. Results and Discussion
4. Conclusions
- According to ETAG 008 [21], a single load test for a staircase structure should be sufficient. Based on the performed experiments, we found that recurring loading leads to a significant decrease in permanent deformations (Table 4). Large permanent deformations during the first loading are partially caused by production inaccuracies closing up and activation of connecting elements. The values of permanent deformations shown in Table 4 are comparable for a wooden staircase and a cement fiber board staircase in relation to the constructional arrangement. The presented results in this publication show that permanent deformation value was lower by 2.54 mm after the second measurement. Therefore, a suitable recommendation is to first activate the structure by partial loading, and then to load it with the prescribed loading. The results of only a single load test cannot be considered relevant.
- After meeting the standard requirements, the tested staircase was gradually loaded up to its collapse. The collapse occurred under a total applied load of 2100.6 kg (Figure 17); this value corresponds with a surface loading of 9.26 kN/m2 (without the self-weight of the structure itself). The surface value of load was exceeded by 131.5%.
- The used method of loading was considered useful for testing interior staircases. The research of standards and regulations found that loading breaks are not required. Based on the experimental assessment, we found that breaks are useful for the structure relaxation, and it is recommended to choose the break duration so that vertical displacements stabilize.
- Based on the experimental measurement, a sufficient duration of the loading break is considered an interval when the change in recorded vertical displacements in the next step will not be higher than 0.5%.
- Numerical verification of a cement fiber board staircase structure failure, while using a material SBETA model in ATENA software, differs by 1.91 kN/m2 from the real loaded model. The difference between the vertical displacements for the numerical simulation and the second real load test in the middle of the staircase (pot_3) at a load of 3.0 kN/m2 was 0.6 mm. The vertical displacement before the first crack in the numerical simulation in the middle of the staircase was 4.096 mm, which corresponds to the vertical displacement at the end of the second real load test. The crack development in the numerical model is comparable to the real load test. The difference between the numerical simulation and the real experiment can be caused by material imperfection and imperfect arrangement of the load test. For an optimal design of staircase construction, it is necessary to continue working on the development of the material model and material specifications.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
- Zamirian, P. Stair and Staircases: Stair Design, 1st ed.; GlobeEdith: Chisinau, Moldova, 2021; ISBN 978-620-0-62524-3. [Google Scholar]
- ČSN 73 4130; Schodiště a Šikmé Rampy–Základní Požadavky. Office for Technical Standardization, Metrology and State Testing: Prague, Czech Republic, 2010.
- DIN 18065:2015-03; Stairs in Buildings–Terminology, Measuring Rules, Main Dimensions. Normenausschuss Bauwesen (NABau): Berlin, Germany, 2015.
- BS 5395-1; Stairs–Code of Practice for The Design of Stairs with Straight Flights And Winders. British Standards Institution (BSI): London, UK, 2010.
- Vesela, L. Staircase–Dimensions of Stair Steps and their Deviations of Geometrical Accuracy. IOP Conf. Ser. Mater. Sci. Eng. 2019, 471, 022012. [Google Scholar] [CrossRef] [Green Version]
- Trenz, J.; Zlatuška, K.; Nečas, R. Experimental model of plan curved footbridge supported by arch. IOP Conf. Ser. Mater. Sci. Eng. 2020, 960, 042070. [Google Scholar] [CrossRef]
- Pěnčík, J.; Lavický, M.; Kral, P.; Havířová, Z. Analysis of Behaviour of Prefabricated Staircases with One-Sided Suspended Stairs. Drv. Ind. 2015, 66, 147–156. [Google Scholar] [CrossRef]
- Fleming, P.H.; Ramage, M.H. Full-scale construction and testing of stress-laminated columns made with low-grade wood. Constr. Build. Mater. 2020, 230, 116952. [Google Scholar] [CrossRef]
- Zuo, Z.; Gong, J.; Huang, Y.; Zhan, Y.; Gong, M.; Zhang, L. Experimental research on transition from scale 3D printing to full-size printing in construction. Constr. Build. Mater. 2019, 208, 350–360. [Google Scholar] [CrossRef]
- Li, B.; Fang, H.; He, H.; Yang, K.; Chen, C.; Wang, F. Numerical simulation and full-scale test on dynamic response of corroded concrete pipelines under Multi-field coupling. Constr. Build. Mater. 2019, 200, 368–386. [Google Scholar] [CrossRef]
- Paschalis, S.A.; Lampropoulos, A.P.; Tsioulou, O. Experimental and numerical study of the performance of ultra high performance fiber reinforced concrete for the flexural strengthening of full scale reinforced concrete members. Constr. Build. Mater. 2018, 186, 351–366. [Google Scholar] [CrossRef]
- Furtado, A.; Arêde, A.; Rodrigues, H.; Varum, H. The role of the openings in the out-of-plane behaviour of masonry infill walls. Eng. Struct. 2021, 244, 112793. [Google Scholar] [CrossRef]
- Lavický, M.; Pěnčík, J.; Dohnal, J.; Bečkovský, D.; Bečkovská, T. Static numeric and experimental analysis of prefabricated winder wooden staircase with central stringer made from Scots pine (Pinus sylvestris L.). J. Wood Sci. 2016, 61, 553–564. [Google Scholar]
- Pousette, A. Testing and modeling of the behavior of wooden stairs and stair joints. J. Wood Sci. 2006, 52, 358–362. [Google Scholar] [CrossRef]
- Sachse, R.; Pavic, A.; Reynolds, P. Human-Structure Dynamic Interaction in Civil Engineering Dynamics: A Literature Review. Shock Vib. Dig. 2003, 35, 3–18. [Google Scholar] [CrossRef]
- Cappellini, A.; Manzoni, S.; Vanali, M.; Cigada, A. Evaluation of the dynamic behaviour of steel staircases damped by the presence of people. Eng. Struct. 2016, 115, 165–178. [Google Scholar] [CrossRef]
- Busca, G.; Cappellini, A.; Manzoni, S.; Tarabini, M.; Vanali, M. Quantification of changes in modal parameters due to the presence of passive people on a slender structure. J. Sound Vib. 2014, 333, 5641–5652. [Google Scholar] [CrossRef]
- Pěnčík, J. The Material Non-linear Analysis of Concrete Plane Frame Structures. In Proceedings of the 3rd PhD Symposium: Section Construction and Structural Mechanics, Brno, Czech Republic, February 2001; pp. 89–92. [Google Scholar]
- Li, X.-J.; Xie, W.-J.; Jim, C.Y.; Feng, F. Holistic LCA evaluation of the carbon footprint of prefabricated concrete stairs. J. Clean. Prod. 2021, 329, 129621. [Google Scholar] [CrossRef]
- ČSN EN 1991-1-1; Eurocode 1: Actions on Structures—Part 1-1: General Actions—Densities, Self-Weight, Imposed Loads for Buildings. The European Standard; Český Normalizační Institut: Prague, Czech Republic, 2004.
- ETAG 008; Prefabricated Stair Kits. 1st ed. European Organization for Technical Approvals: Brussels, Belgium, 2002.
- Hatschek, L. Machine and Process for Making Asbestos Cement Pipes. Austria Patent AT132270B, 10 March 1933. Available online: https://patents.google.com/patent/AT132270B/de?assignee=Eternit+Werke+Hatschek+L&oq=Eternit+Werke+Hatschek+L&sort=old (accessed on 22 February 2023).
- Ranachowski, Z.; Schabowicz, K. The Fabrication, Testing and Application of Fibre Cement Boards, 1st ed.; Cambridge Scholars Publishing: Newcastle upon Tyne, UK, 2018; ISBN 978-1-5275-0576-6. [Google Scholar]
- Schabowicz, K.; Sulik, P.; Zawiślak, Ł. Identification of the Destruction Model of Ventilated Facade under the Influence of Fire. Materials 2020, 13, 2387. [Google Scholar] [CrossRef]
- Mukhametrakhimov, R.; Galautdinov, A.; Lukmanova, L.; Khuzin, A.; Lamberov, A.; Egorova, S.; Murgul, V. Modified fiber cement panels for civil construction. MATEC Web Conf. 2017, 106, 04005. [Google Scholar] [CrossRef] [Green Version]
- Gorzelańczyk, T.; Schabowicz, K.; Szymków, M. Application of the Acoustic Emission Method and Artificial Neural Networks to Assess the Damaging Effect of High Temperature on the Structure of Fibre-Cement Boards. Materials 2022, 15, 6460. [Google Scholar] [CrossRef]
- Dias, C.M.R.; Campello, E.M.B.; Savastano, H.; John, V.M. Exploratory pre-industrial test linking FGM and Hatschek technologies for the manufacture of asbestos-free corrugated cementitious roof sheets. Constr. Build. Mater. 2018, 190, 975–984. [Google Scholar] [CrossRef]
- Michels, C.; Güths, S.; Marinoski, D.L.; Lamberts, R. Thermal performance and thermal resistance of fibre cement roof tiles: Experimental study. Energy Build. 2021, 231, 110569. [Google Scholar] [CrossRef]
- Kildashti, K.; Samali, B.; Malik, A.; Alamdari, M.M. Computational simulation of eccentrically loaded reinforced concrete walls formed with modular thin-walled permanent formwork system. J. Build. Eng. 2021, 36, 102131. [Google Scholar] [CrossRef]
- Kildashti, K.; Samali, B.; Malik, A. Experimental and numerical studies on the comparison between stay-in-place- and conventionally-formed reinforced concrete columns under concentric loading. Constr. Build. Mater. 2020, 258, 119631. [Google Scholar] [CrossRef]
- Jun, D.; Nespesny, O.; Pencik, J.; Fisarova, Z.; Rubina, A. Optimized method for Helmholtz resonator design formed by perforated boards. Appl. Acoust. 2021, 184, 108341. [Google Scholar] [CrossRef]
- Nespěšný, O.; Pěnčík, J.; Bečkovský, D.; Vystrčil, J.; Šuhajda, K. Determination of material and elasticity constants of cement fibre boards to extend field of application. Constr. Build. Mater. 2021, 306, 124821. [Google Scholar] [CrossRef]
- Gorzelańczyk, T.; Pachnicz, M.; Różański, A.; Schabowicz, K. Identification of microstructural anisotropy of cellulose cement boards by means of nanoindentation. Constr. Build. Mater. 2020, 257, 119515. [Google Scholar] [CrossRef]
- Zhong, R.Y.; Peng, Y.; Xue, F.; Fang, J.; Zou, W.; Luo, H.; Thomas Ng, S.; Lu, W.; Shen, G.Q.P.; Huang, G.Q. Prefabricated construction enabled by the Internet-of-Things. Autom. Constr. 2017, 76, 59–70. [Google Scholar] [CrossRef]
- Rocha, P.F.; Ferreira, N.O.; Pimenta, F.; Pereira, N.B. Impacts of Prefabrication in the Building Construction Industry. Encyclopedia 2023, 3, 28–45. [Google Scholar] [CrossRef]
- Tian, Y.; Spatari, S. Environmental life cycle evaluation of prefabricated residential construction in China. J. Build. Eng. 2022, 57, 104776. [Google Scholar] [CrossRef]
- Balgaru, P.N.; Shah, S.P. Fiber Reinforced Cement Composites, 1st ed.; McGraw-Hill: New York, NY, USA, 1992; ISBN 0070564000. [Google Scholar]
- Karihaloo, B.L. Fracture Mechanics and Structural Concrete; Longman Scientific & Technical: Harlow, UK, 1995; ISBN 0-582-21582-X. [Google Scholar]
- Červenka, V.; Jendele, L.; Červenka, J. ATENA Program Documentation–Part 1: Theory. Available online: https://www.cervenka.cz/assets/files/atena-pdf/ATENA_Theory.pdf (accessed on 22 February 2023).
Density [g/cm3] | SiO2 [%] | Al2O3 [%] | Fe2O3 [%] | CaO [%] | MgO [%] | Sulfate Content [%] | K2O [%] | Na2O [%] | Cl Content [%] | Na2O ekv. [%] | Loss on Ignition [%] | Insoluble Residue | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
CEM I 42.5 R | 3.11 | 20.86 | 4.87 | 2.52 | 67.48 | 2.25 | 3.12 | 0.60 | 0.10 | 0.069 | 0.50 | 3.41 | 1.10 |
Average Values at Loading | MOE | MOR | fc | ft | G*F | KIc |
---|---|---|---|---|---|---|
Parallel to board mid-plane (||) | 14,213.15 | 21.73 | 56.01 | 10.13 | 270.96 | 1.82 |
Perpendicular to board mid-plane (⊥) | 14,175.54 | 21.84 | 67.71 | 2.16 | 435.74 | 1.91 |
1st | 2nd | 3rd | 4th | 5th | 6th | 7th | 8th | 9th | Loading Description | ||
---|---|---|---|---|---|---|---|---|---|---|---|
loading step | A | 10.34 | 10.76 | 10.28 | 10.51 | 10.93 | 10.66 | 8.50 | 11.17 | 10.41 | loading box |
20.26 | 19.84 | 20.32 | 20.09 | 19.67 | 19.94 | 22.10 | 19.43 | 20.19 | corrective loading bag | ||
45.00 | 45.00 | 45.00 | 45.00 | 45.00 | 45.00 | 45.00 | 45.00 | 45.00 | 3 × 15 kg loading bag | ||
B | stabilization at loading 1.0 × 3.0 kN/m2 = 75.60 kg per step | ||||||||||
C | 22.68 | 22.68 | 22.68 | 22.68 | 22.68 | 22.68 | 22.68 | 22.68 | 22.68 | 1 × 22.68 kg loading bag | |
D | stabilization at loading 1.3 × 3.0 kN/m2 = 98.28 kg per step | ||||||||||
E | 15.12 | 15.12 | 15.12 | 15.12 | 15.12 | 15.12 | 15.12 | 15.12 | 15.12 | 1 × 15.12 kg loading bag | |
F | stabilization at loading 1.5 × 3.0 kN/m2 = 113.40 kg per step |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Nespěšný, O.; Bečkovský, D.; Vystrčil, J.; Vaněk, V.; Novotný, M.; Pěnčík, J. Experimental Loading of Staircase Made from Cement Fiber Boards with Cellulose Fibers Using Full-Scale Model. Buildings 2023, 13, 704. https://doi.org/10.3390/buildings13030704
Nespěšný O, Bečkovský D, Vystrčil J, Vaněk V, Novotný M, Pěnčík J. Experimental Loading of Staircase Made from Cement Fiber Boards with Cellulose Fibers Using Full-Scale Model. Buildings. 2023; 13(3):704. https://doi.org/10.3390/buildings13030704
Chicago/Turabian StyleNespěšný, Ondřej, David Bečkovský, Jan Vystrčil, Vojtěch Vaněk, Miloslav Novotný, and Jan Pěnčík. 2023. "Experimental Loading of Staircase Made from Cement Fiber Boards with Cellulose Fibers Using Full-Scale Model" Buildings 13, no. 3: 704. https://doi.org/10.3390/buildings13030704
APA StyleNespěšný, O., Bečkovský, D., Vystrčil, J., Vaněk, V., Novotný, M., & Pěnčík, J. (2023). Experimental Loading of Staircase Made from Cement Fiber Boards with Cellulose Fibers Using Full-Scale Model. Buildings, 13(3), 704. https://doi.org/10.3390/buildings13030704