1. Introduction
Large-span spatial structures have garnered significant attention; however, the primary components of such structures currently comprise steel structures and lightweight maintenance structures [
1,
2,
3,
4]. The cross-sectional size of the structural member increases with an increase in the span of large-span spatial structures, which increases the weight and steel consumption of the structure [
5]. Therefore, investigation on lightweight and high-strength materials is crucial to replace steel members in large-span spatial structures. There are multiple axially compressed rods in large-span spatial structures, and their instability is a critical mode of failure of large-span spatial structures [
6,
7,
8]. Fibre-reinforced polymer (FRP) tubular compression members have exceptional properties such as lightweight and high strength. Additionally, they have good corrosion resistance and the production of some types of fibres is environmentally friendly [
9,
10,
11,
12]. They fulfil the requirements of mechanical properties, architectural design, and environmental protection of compressed rods in large-span spatial structures. Therefore, it is necessary to investigate the compressive performance of FRP tubes.
Multiple studies have been conducted on FRP columnar components. These studies cover three main areas, concrete columns confined with FRP [
13,
14,
15,
16], FRP columns [
17,
18,
19,
20], and hybrid FRP columns [
21,
22,
23,
24]. FRP column members are defined as members that primarily experience axial loading and are fabricated solely using FRP [
25]. The mechanical properties of FRP columns with diverse cross-sections have been studied by researchers utilizing experimental, numerical, and analytical methods. Zureick and Scott (1997) [
26] performed a compression test on 24 pultruded FRP box and I-shaped sections with slenderness ratios between 36 and 103. Through analysis of the buckling behaviour and critical load of the specimens, they proposed a reduction factor to estimate the lower-limit value of the global buckling critical load. Qian et al. (2008) [
27] conducted compression tests on five circular FRP tubes with external diameters, thicknesses, and lengths of 41.2 mm, 3.6 mm, and 120 mm, respectively. The mechanical properties of four groups of FRP tubes with slenderness ratios between 35 and 90 were determined under axial compression to investigate instability. Godat et al. (2013) [
28] studied the axial behaviour of FRP members with angular, square, and rectangular sections having slope ratios from 12 to 65, to predict the failure mode. They also used the Perry formula to predict the buckling load of FRP pipes under axial compression. Chao Wu and Jie Tian (2022) [
29] conducted an experimental and theoretical investigation of FRP channel sections subjected to axial compression, covering a range of slenderness ratios from 30 to 112. As the column length increased, they noticed that FRP channel sections experienced three distinct modes of failure: crushing of the section, local buckling, and global buckling. Although multiple studies have investigated the compression behaviour of FRP columns with different cross-sections, these studies have only examined a limited range of aspect ratios.
The current theoretical research on the axial compressive stability of FRP is mainly based on Euler’s formula and Perry’s theory, which are improved for the characteristics of different FRP materials, thus establishing the axial compressive stability theory of FRP and predicting their ultimate bearing capacity. For example, Lining Ding et al. (2018) [
30] conducted axial compression tests on BFRP pipes with aspect ratios ranging from 6 to 90. Based on the experimental results, a stability equation was derived and verified for predicting the compressive strength of slender BFRP pipes using the Euler formula. Yang Zhan et al. (2018) [
31] developed a new closed-form equation to determine the reduction factor of the overall flexural buckling of PFRP members under axial compression, based on the well-known Ayrton–Perry formula and the initial deflection of PFRP columns tested by other researchers. Li Chen et al. (2021) [
32] used the Perry–Robertson formula based on the edge-failure criterion as the basic formula for calculating the overall stability coefficient of sandwich pipes. Then, based on experimental results, they derived the formula parameters and developed a calculation formula for the overall stability coefficient of FRP–foam sandwich pipes. They also improved the Euler formula to obtain a formula suitable for predicting the axial compressive strength of FRP–foam sandwich pipes. Although these scholars have predicted the ultimate bearing capacity of FRP pipes under axial compression using classical theories and established stability coefficient calculation equations for different FRP materials, only a few studies have predicted the axial compression behaviour of FRP columns used in large-span spatial structures.
To investigate the feasibility of using FRP tubes in large-span spatial structures, an axial compression test was conducted on FRP tubes with a slenderness ratio between 20 and 140. The test results provided valuable information on the compressive buckling behaviour of the tubes, specifically their overall stability, load-carrying capacity, and failure mode. To further enhance the understanding of the axial compressive behaviour of FRP tubes, two theoretical models were employed. The first model was the load-lateral deflection model for poly-ethylene terephthalate (PET) FRP-confined CFST columns (PFCCFSTs) [
33], while the second model was the axial stress–strain model for double-skin tubular stub columns (DSTCs) [
34]. By comparing the test results with the theoretical predictions, this study aims to demonstrate the potential of using high-performance composite FRP in large-span spatial structures and to promote the development of environmentally friendly and high-performance FRP materials in this field.
2. Materials and Methods
2.1. Materials
The BFRP tubes consisted of nanometre montmorillonite composite fibre material. BFRP tubes with nanometre montmorillonite modified biomass resin were selected as the matrix material and basalt fibre was the reinforcing material. The surface layer of the board had a silicon nitride coating, which enhanced its wear resistance, weather resistance, and self-cleaning property. Basalt fibre is a type of inorganic, environmentally friendly, high-performance fibre material fabricated using natural basalt ore, which is crushed and melted at 1500 °C, and brushed using a platinum–rhodium alloy leaky plate. Nanometre montmorillonite is a montmorillonite with a diameter of less than 100 nm, which is obtained from montmorillonite raw material through intercalation, modification, and stripping. The adsorption capacity of the product is enhanced by up to three times compared to that of conventional montmorillonite-based materials. Silicon nitride, a superhard compound composed of nitrogen and silicon, possesses several remarkable properties, including high temperature resistance, wear resistance, corrosion resistance, oxidation resistance, lubrication, and self-cleaning. Due to these properties, silicon nitride has found broad applications in the military industry. The abovementioned main raw materials were interspersed with the molecular chains of the polymer in the nanometre montmorillonite nanosheets through special processes, and connected them through polymer molecules in the form of chemical bonds. This produced nano-effects that significantly improved the properties of the materials, particularly the mechanical properties, heat resistance, and dimensional stability.
The density (
ρ), Barcol hardness, fibre volume fraction, insoluble content of resin, water absorption, glass transition temperature (
Tg), tensile strength (main fibre direction) (ƒ
tm), tensile strength (secondary fibre direction) (ƒ
ts), compressive strength (main fibre direction) (ƒ
cm), compressive strength (secondary fibre direction) (ƒ
cs), and shock resistance of the BFRP material are provided in
Table 1 [
35].
2.2. Specimens
2.2.1. Size of the Specimens
It is necessary to select the appropriate slenderness ratio to include the length of the rod with different failure modes (local failure, critical failure, and buckling failure). This study tested a total of 10 groups of FRP specimens with aspect ratios ranging from 20 to 140, with two specimens in each group.
According to the mechanics of materials, the slenderness ratio (
λ), radius of gyration (
i), effective length (
l0), and sectional inertia moment (
I) can be expressed as follows:
The following expression is obtained using Equations (1)–(4):
where
A,
D, and
d represent the cross-sectional area, and outer and inner diameters of BFRP tubes, respectively.
u0 denotes the coefficient for effective length of BFRP tubes, which was selected as 1.0 according to GB50017-2017 [
34]. Circular BFRP tubes of eleven slenderness ratio gradients were selected for this study. The shape of the tubes is shown in
Figure 1, and the slenderness ratio (
λ), length (
l), section outer diameter (
D), section inner diameter (
d), and thickness of the tube (
t) are presented in
Table 2. The length
l is calculated using Equation (5).
2.2.2. Mechanical Parameters of the BFRP Tubes
BFRP pipes are produced via the pultrusion moulding method, whereby a prepreg is applied onto a mould surface and subsequently solidified through a heating process. The prepreg is arranged in layers oriented at [0°/90°] and comprises 60% fibre content. The BFRP samples used for material property testing were fabricated using identical layer angles, thickness, fibre content, and curing procedures as the aforementioned BFRP pipes. The material properties of the BFRP tubes, which were determined from the material property tests, are presented in
Table 1.
2.3. Test Scheme
Figure 2 shows the experimental setup and instrumentation used for axial compression testing. The BFRP tube was circular and compressed using a hydraulic jack with a capacity of 500 kN (accuracy = 0.1 kN) and supported by a pair of parallel bi-directional limited-angle hinges. The top and bottom ends of the specimen were connected to the reaction frame and the jack, respectively. To measure the load applied to the specimen, a load sensor was installed between the jack at the bottom and the hinge support. Strain gauges were installed at the mid-span and 1/4 surface of the specimen, with four sets of strain gauges arranged equidistantly along the circumferential direction of the specimen as shown in
Figure 3. Each set included a longitudinal strain gauge and a transverse strain gauge. Two orthogonal horizontal displacement transducers were used to measure the transverse deformation of the specimen at mid-span, with their measuring directions parallel and perpendicular to the predicted buckling plane, respectively. To measure the vertical displacement of the specimen ends, a vertical displacement transducer (model YHD-200; accuracy = 0.1 mm, sensitivity = 100 µε/mm) was installed at the bottom of the specimen. When installed on the loading frame, a bubble level was used to ensure the straightness of the specimen. Under displacement control, a compression load was applied at a rate of 1 mm/min until failure occurred. The DH data acquisition system (model DH3816N) was used to collect data from the load sensor, strain gauges, and displacement transducers.