Additive Manufacturing and Textiles—State-of-the-Art
Abstract
:1. Introduction
2. Preprocessing—Design of the Geometries for Additive Manufacturing
3. Materials Used for 3D Printing
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- Short fiber content materials—in this case very short fibers, for instance carbon fibers are mixed within the thermoplastic polymer. The company Markforged (www.markforged.com) provide for instance; Ony material, which consist of chopped carbon fiber reinforced with nylon, with flexural Strength 81 MPa, Onyx FR (flame resistant) which higher flame retardant [46]. These materials combine all advantages of the short fiber composites and the 3D printing—and allow production of complex 3D parts with better properties based on the reinforcement of the short fibers.
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- Continuous filaments—in such case a core with multifilament from glass, aramid or carbon is covered for instance by nylon. Provided again from Markforged with their 3D printers Mark One and Mark Two—such filaments require integrated scissors device close to the nozzle in order to be able to cut at the predicted places. These types of materials can provide significantly efficient part design because the filaments can be placed in the required directions and places and the remaining part can be printed with lower density pure polymer solution.
4. Production Methods
5. Printing on Textiles
5.1. Method
5.2. Adhesion between Textile and the Deposited Polymer
- (a)
- Filament material and its composition;
- (b)
- Printing settings with subgroups of;
- -
- Platter—distance between the nozzle and the platform, bed temperature, type of the plate;
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- Print settings—like layer height, printing speed, extrusion width, polymer flow and extruder settings;
- (c)
- Textile substrate over which to be printed—in the meaning of type of fibers, their morphology and topology, surface properties and chemical treatment.
5.3. Examples and Applications
5.4. 4D Printing
6. 3D Printed Flexible Structures
7. 3D Printing of Elastic Materials
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- Printing full layer elastomers, which have enough good elasticity [101]. This method can be classified to the “classical” type of 3D printing, where the material is coming from one (or more) nozzles and is solidified at the moment of the placement on the surface based on the different temperature, drying process or other (UV-hardening, chemical reaction) processes.
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- Printing or placing fibers over 3D mandrel. Such processes were developed in the past and are known with other names, but not directly as 3D printing. Because here the material is added to the existing surface can be arranged to it, too. For instance electro-flocking technique [102] has the potential to place fibers over 3D form and build such surfaces, Meltblown nonwoven production can be applied for the case of continuous fibers, too. The company TamiCare uses the process for customizing of 3D printing with textile fibers in which the fabric is built up in layers by a spray jet. It is capable of working with liquid polymers such as natural latex, silicon, polyurethane and Teflon as well as textile fibers like cotton, viscose and polyamide. Some of TamiCare products are disposable towels, women underwear, swimwear, bandages and sportswear [42].
8. Current and Future Applications
9. Advantages and Disadvantages
9.1. Advantages
9.2. Disadvantages
10. Outlook and Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Techniques | Mechanism | Materials | Advantage | Disadvantage |
---|---|---|---|---|
Stereo lithography (SLA) [49] | Photopolymer resin, and an ultra-violet (UV) laser to cure and harden individual layers to form objects [21,50]. Rigid parts and connective joints can be printed together at one time [49,51]. | Polyethylene, polypropylene, ABS, polycarbonate casting and molding material A flexible, elastomeric material can be combined with stiff and hard polymer [34]. 3D printed textiles are stiff and not flexible [48]. | Fast printing process [49]. More flexibility and texture; offers a high-quality surface finish [52]. | Requires support rafts, additional time, sanding and reduces the quality of the product due to sanding; expensive material and no color variety [49,50]. |
Selective laser sintering (SLS). | A computer-controlled laser traces the layer, heating the powder to just below its boiling point to fuse the particles into a solid object [49,50]. After the first layer is created, the building platform drops, exposing the next layer of powder [53] | only use one material per model; multi-material models printed separately and joined afterwards [21,54]. Glass, plastic, metals, ceramics, or nylon, stainless steel, titanium alloy, nickel alloy, aluminum, copper [50]. Dresses, bathing suits, shoes, single and double face knits [55,56,57,58,59] | Allows designers to create delicate, yet highly functional and durable products, requiring less sanding of the object than SLA [49,60]. | It does not produce a high-quality surface finish compared to SLA [49,50]. |
FDM (Fused deposition modeling). | FDM offers a variety of low-cost desktop printers [61]. Based on heating a filament in an extruder nozzle and depositing the molten material line by line on a printing bed where it hardens. The next layer is printed on top of the previous layer [62] | Wax, metals, ceramics, acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), polyethylene terephthalate (PET), aramid, onyx, glass and carbon fibers are some [22,50,63]. Shoes, skirt, dress, jacket, soles, yarn, knit structures and printing on and with textiles [47,55,59,64,65,66] | Capable of printing flexible, glossy, lace-like fabrics with soft PLA polymers [55]. | Visible seam lines between layers and delamination from temperature changes, influence the strength of the bond between layers [50]. |
Structure | Principle | Features | Example |
---|---|---|---|
Thin layer plate kinematics (Example: Mesostructure of A. Bastian [88]) | Thin layer nearly parallel plates, oriented 90° to the nominal surface, connected at the ends allow flexibility in different directions. Because of the low thickness the bending moments are negligible. | These structure can have out-of-plane and in-plane bending and can have auxetic behavior, if well designed. | Andreas Bastian Meso-structured [98] |
Mesh like thin sheet | Thin plate, with several openings. The openings extend the bending flexibility and the formability. | No cutting required and les material used, 3D printing in-place possible, work straight out of the machine [99]. | Kinematics dress [99] |
Linked elements (rings, triangles, squares, complex closed curved shapes) | Rings or other closed profiles connected together. Normally printed using supporting material for the gaps. | Each element has enough degrees of freedom to move in the local range and rotate, which gives very good drape characteristics. | Jiri Evenhuis Chainmail dress. Perepelkin (2013), cited from [18] |
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Sitotaw, D.B.; Ahrendt, D.; Kyosev, Y.; Kabish, A.K. Additive Manufacturing and Textiles—State-of-the-Art. Appl. Sci. 2020, 10, 5033. https://doi.org/10.3390/app10155033
Sitotaw DB, Ahrendt D, Kyosev Y, Kabish AK. Additive Manufacturing and Textiles—State-of-the-Art. Applied Sciences. 2020; 10(15):5033. https://doi.org/10.3390/app10155033
Chicago/Turabian StyleSitotaw, Dereje Berihun, Dustin Ahrendt, Yordan Kyosev, and Abera Kechi Kabish. 2020. "Additive Manufacturing and Textiles—State-of-the-Art" Applied Sciences 10, no. 15: 5033. https://doi.org/10.3390/app10155033
APA StyleSitotaw, D. B., Ahrendt, D., Kyosev, Y., & Kabish, A. K. (2020). Additive Manufacturing and Textiles—State-of-the-Art. Applied Sciences, 10(15), 5033. https://doi.org/10.3390/app10155033