1. Introduction
In industrial environments, rotating machinery has special importance due to its wide applications. Rolling bearings constitute one of the most widely used yet vulnerable components in rotating machinery, and their health deteriorates gradually over time. Bearing faults can lead to sudden system failure, resulting in incalculable economic losses and posing personal safety hazards [
1,
2]. Moreover, owing to the complexity of equipment and the interrelation of its structure, compound faults often occur simultaneously, coupling the features of individual faults to form what are known as compound faults [
3,
4]. To mitigate the issues arising from bearing faults such as equipment downtime and maintenance costs and to enhance equipment operating efficiency and safety, fault detection holds paramount importance. Developing a method with a simple model design, robust noise resistance (especially under strong noise interference), and high fault recognition accuracy bears engineering significance [
5,
6].
Time-frequency analysis methods are widely employed in processing bearing signals due to their ability to provide signal analysis across both time and frequency domains. This effectively enhances the accuracy and reliability of fault diagnosis [
7,
8,
9,
10,
11,
12,
13,
14,
15]. A common approach to fault diagnosis involves extracting fault features using time-frequency analysis methods, followed by the utilization of various classifiers. For instance, Attoui et al. [
7] combined wavelet packet decomposition with maximum impact frequency band-based feature extraction technology to propose a new time-frequency method for bearing fault diagnosis. Jiang et al. [
8] addressed the non-stationary and non-Gaussian issues in bearing signals by combining empirical wavelet transform with fuzzy correlation classification for fault diagnosis. Glovacz et al. [
9] proposed an approach that combines multiple classifiers, including the nearest mean classifier, nearest neighbor classifier, and Gaussian mixture model, to analyze and diagnose rolling bearing faults. Zhao et al. [
10] addressed the complexities associated with weak and noise-prone compound fault features in rolling bearings. Their method involved utilizing adaptive local iterative filtering decomposition and the Teager–Kaiser energy operator to effectively extract diverse frequency components from vibration signals related to bearing faults, thereby enhancing the diagnosis of rolling bearing issues. Despite their ability to extract various frequency components from bearing fault vibration signals, time-frequency analysis methods often encounter challenges in adaptively extracting signal features across different environmental and operational conditions.
Lately, researchers have increasingly adopted a trend of combining wavelet analysis and deep neural networks for fault diagnosis [
16,
17,
18,
19,
20,
21,
22]. Shao et al. [
16] proposed a bearing fault diagnosis method that combines the advantages of dual-tree complex wavelet packets and deep belief networks. Xu et al. [
17] combined fast empirical wavelet transform (FEWT) with negative entropy spectrum decomposition (NSD) to construct an information graph. FEWT cyclically extracted vibration signals, obtaining envelope spectra for each component to diagnose compound bearing faults. Liang et al. [
18] applied conventional convolutional neural networks to perform multi-label classification on vibration signals that underwent wavelet analysis transformation. Their approach aimed at enabling compound fault diagnosis specifically for gearboxes. Experimental findings suggest that amalgamating traditional time-frequency analysis methods with deep learning can yield enhanced diagnostic accuracy and stability.
Traditional wavelet analysis is simple and easy to implement, and it can analyze signals locally and extract features of different frequencies [
22,
23,
24,
25,
26]. However, the frequency resolution and time resolution of wavelet analysis are mutually contradictory, and it is sensitive to noise and interference, making it vulnerable to the influence of signal noise and nonlinear interference [
23]. Compared with traditional wavelet analysis, multiwavelet analysis has better adaptability and resolution, which can effectively capture the nonlinear and non-stationary characteristics of rolling bearings, and thus more accurately identify and locate bearing faults, improving the efficiency and accuracy of bearing fault diagnosis. Hong et al. [
24] developed a method for compound bearing fault diagnosis by utilizing customized balanced multiwavelets to extract fault information from signals and incorporating adaptive maximum correlation kurtosis deconvolution. Yuan et al. [
25] established an intelligent indicator-driven approach to construct suitable multiwavelet basis functions for accurate inner-product matching, resulting in a multiwavelet feature extraction method for mechanical fault diagnosis. Multiwavelets, as a promising basis function, have important signal processing properties such as orthogonality, symmetry, compact support, and high-order vanishing moments [
27]. However, the existence of orthogonality and the scarcity of wavelet basis functions of specific expressions will lead to the omission of some useful information when constructing multi-wavelet decomposition signals.
Legendre multiwavelets offer numerous advantages, including rich regularities, compact support, orthogonality, and vanishing moments [
28,
29]. These properties not only enable the identification of essential features across various fault categories in rolling bearings but also significantly reduce the complexity involved in extracting optimal features [
30]. Based on this idea, we propose a new fault detection method for the bearing, LMWT, which can effectively extract the characteristic information of the fault signal and achieve rapid and accurate diagnosis of rolling bearing faults. The method for fault detection involves specific steps: initially, the vibration signal undergoes decomposition into various signal components using Legendre multiwavelets. Subsequently, relative energy ratios are computed for these components, and the most responsive component within the fault frequency band is identified. Experimental findings indicate that, when compared to the EWT method, the proposed approach demonstrates superior diagnostic accuracy in addressing rolling bearing fault diagnosis. Notably, its simpler model structure and reduced training parameters in contrast to deep learning models render it significantly valuable in the realm of fault detection.
The upcoming sections of this paper follow this outline.
Section 2 provides an in-depth exploration of the implementation of Legendre multiwavelets decomposition. Moving forward,
Section 3 introduces three distinct experimental settings, accompanied by their respective experimental results and analyses. Finally,
Section 4 encapsulates the conclusions derived from this study.
4. Conclusions
This paper proposes a novel bearing fault detection method based on LMWT, which calculates the relative energy ratio to select the most sensitive components for fault features. The LMWT method is applied to three different cases, and the results show that it can more effectively extract various component fault frequencies compared to the EWT method. Specifically, in simulated environments, the LMWT method outperforms the EWT method in high-noise conditions. In the single fault experiment, the LMWT method yielded relative energy ratios of 0.528, 0.176, and 0.049 for three different faults, while the EWT method only achieved values of 0.275, 0.083, and 0.000, respectively. This indicates that the LMWT method exhibits a 92% increase in sensitivity for outer race faults and a 112% increase in sensitivity for inner race faults compared to EWT. However, for ball faults, although the LMWT method significantly outperformed the EWT method in relative energy ratios, its fault feature frequencies still remained mixed with background noise. In the compound fault experiment, due to the rich regularity and orthogonality of the LMWT method, it achieved relative energy ratios of 0.276 and 0.065 for outer and inner race faults, respectively, while the corresponding ratios in the EWT method were 0.004 and 0.000. Clearly, the LMWT method holds a considerable advantage over the EWT method. However, in the spectrum of the inner race fault, the fault feature frequencies are not distinct and are still entangled with background noise, lacking complete separation. Therefore, the LMWT method can effectively improve the accuracy and reliability of bearing fault diagnosis, and has excellent compound fault detection ability. In the future, combining deep learning methods with the Legendre multiwavelet theory will be developed.