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Article

Comparative Analysis of Shear Bond Strength in Orthodontic Brackets Between Milled and 3D-Printed Definitive CAD/CAM Restorations

by
Mohammad A. Aldosari
1,
Noha M. Anany
2,
Razan Alaqeely
3,
Jawaher Alsenaidi
1,
Aref Sufyan
4,
Sameh Talaat
5,6,
Christoph Bourauel
5,
Tarek M. Elshazly
5,*,† and
Abdulaziz Alhotan
7,†
1
Department of Pediatric Dentistry and Orthodontics, College of Dentistry, King Saud University, Riyadh 11451, Saudi Arabia
2
Department of Operative Dentistry, Faculty of Dentistry, Ain Shams University, Cairo 11566, Egypt
3
Department of Periodontology and Community Dentistry, College of Dentistry, King Saud University, Riyadh 11451, Saudi Arabia
4
Department of Dental Biomaterials Research and Development, College of Dentistry, King Saud University, Riyadh 11451, Saudi Arabia
5
Oral Technology, Dental School, University Hospital Bonn, 53111 Bonn, Germany
6
Department of Orthodontics, Faculty of Dentistry, Future University in Egypt, Cairo 11835, Egypt
7
Department of Dental Health, College of Applied Medical Sciences, King Saud University, Riyadh 11451, Saudi Arabia
*
Author to whom correspondence should be addressed.
†
These authors contributed equally to this work and share the last authorship.
Appl. Sci. 2024, 14(20), 9530; https://doi.org/10.3390/app14209530
Submission received: 26 September 2024 / Revised: 16 October 2024 / Accepted: 17 October 2024 / Published: 18 October 2024
(This article belongs to the Special Issue Orthodontic Treatment: Current State and Future Possibilities)
Browse Figures
Versions Notes

Abstract

:
Objective: The objective of this study was to evaluate the effect of different surface treatment methods on the shear bond strength (SBS) of metal brackets bonded to two types of CAD/CAM composite restorations: milled and 3D-printed. Materials and Methods: A total of 160 flat-shaped specimens (10 × 10 × 2 mm3) were prepared from four different CAD/CAM composites; two milled (Lava Ultimate™ [LU] and Grandio™ [GR]) and two 3D-printed (Crowntec™ [CT] and C&B Permanent™ [CB]). These specimens underwent thermocycling (5000 cycles at 5–55 °C), then were categorized based on the surface treatment into four groups (n = 10): Group C (control, no surface treatment), Group HF (treated with 9.6% hydrofluoric acid), Group DB (mechanical roughening by a diamond bur), and Group SB (sandblasting using aluminum oxide). Metal brackets were bonded using Transbond XT Primer and universal adhesive, stored in artificial saliva for 24 h, then thermocycled again. Shear bond strength (SBS) was tested using a universal testing machine until bracket debonding occurred. The adhesive remnant index (ARI) was assessed using a stereomicroscope to quantify the residual adhesive following debonding. Result: Regarding material, GR and LU restorations had significantly higher SBS values compared to CT and CB, ranging from 13.90 MPa to 20.35 MPa. Regarding surface treatment, SB and HF groups showed significantly higher SBS values. The ARI scores showed different adhesive modes of failure, with higher instances of scores 0 and 1, which indicate no or minimal adhesive remaining. Conclusions: Both milled and 3D-printed materials had adequate SBS for clinical use, with milled materials showing superior results. Surface treatments like sandblasting and HF significantly improved bond strength, with adhesive failure being common.

1. Introduction

The innovation of computer-aided design/computer-aided manufacturing (CAD/CAM) technology has gained wide popularity in the dental field owing to its superior benefits. When compared to conventional procedures, the CAD/CAM technology facilitated the manufacturing of indirect restorations by promoting a faster, more convenient, and less hectic process. This technology incorporates both subtractive methods, like milling, and additive techniques, such as 3D printing, enhancing precision and ease in dental restoration production [1].
Various CAD/CAM milled resin composites have been launched in the market with promising mechanical and esthetic properties that allow them to be used in multiple clinical indications [2]. For a closer insight into their innovative microstructures, these materials mainly consist of a polymeric matrix with different types of dimethacrylate polymers augmented by high volumes of inorganic dispersed fillers, mainly glass fillers, that differ in size, shape, and composition [3]. The earliest CAD/CAM milled resin composite was manufactured by factory polymerization under optimized and standardized industrial conditions yielding satisfactory properties that were later improved by further polymerizations under high pressures and temperatures [4].
More recently, another competitive CAD/CAM manufacturing technique using 3D printing technology has been introduced [5,6,7]. This technique includes fabrication of the dental resin restorations by adding and compacting small fragments of the resin material together layer by layer [8]. When compared to the milling technique, the 3D printing method takes less time in the manufacturing process and results in less waste of the raw material [9]. Furthermore, the literature indicates that 3D-printed restorations exhibit superior mechanical properties but inferior physical properties compared to milling restorations, making them a cost-effective option for fabricating indirect dental restorations [10].
Orthodontic treatment using the fixed archwire and bracket system is the most widely adopted approach globally [11]. As a result, the demand for orthodontic treatments in patients with indirect dental restorations has increased. However, achieving optimal and effective bond strength between orthodontic brackets and various restorative materials remains a significant challenge. Many studies [12,13] have attributed these challenges to the inert nature of ceramics, underscoring the necessity of an additional surface treatment step during the bonding process. Various chemical and mechanical surface treatment methods have been explored to enhance bond strength, including hydrofluoric acid etching, sandblasting with or without silane application, and, more recently, the use of ceramic primers [14,15].
Shear bond strength (SBS) testing is a widely used method in dentistry to evaluate the adhesive properties of dental materials to tooth structures or other restorative substrates. This test measures the maximum stress that a material can withstand before failure, specifically focusing on the bonding interface between the adhesive and the substrate under a shearing force. In dentistry, SBS tests are crucial for assessing the performance of dental adhesives, cements, and composite materials in clinical applications [16]. A strong bond between restorative materials and the tooth structure is essential for the longevity and durability of dental restorations such as crowns, veneers, bridges, and orthodontic brackets. By applying controlled force at a predetermined angle, SBS tests simulate the functional stresses restorations experience in the oral environment, including mastication and occlusal forces. SBS values help researchers and clinicians compare the effectiveness of different bonding agents, ensuring that materials can withstand the mechanical loads encountered in the mouth, thus guiding product development and clinical decision-making [17].
Unlike dental ceramics, the effectiveness of various surface treatments and bonding protocols for CAD/CAM restorative materials remains controversial and poorly established [18]. Therefore, this experimental study was conducted to assess the impact of different surface treatments on the shear bond strength (SBS) of metal orthodontic brackets bonded to milled composite blocks and 3D-printed resins. The null hypothesis proposed that the SBS would be unaffected by either the type of restorative material or the surface treatment method.

2. Materials and Methods

2.1. Specimen Preparation

The G*Power software program v3.1.3 (Heinrich Heine University, Dusseldorf, Germany) was used to calculate the sample size. The calculation was conducted based on an effect size of 0.4, a 90% power probability, and a 0.05 significance level, and it was determined that 10 specimens per group were required. In line with this, a total of 160 flat-shaped specimens (10 mm length, 10 mm width, and 2 mm thickness) were fabricated from four different materials using two distinct CAD/CAM production processes, milling and 3D printing, intended for use as definitive restoration materials, as shown in Figure 1 and Figure 2. The milling blocks utilized in this study included LU (Lava™ Ultimate) and GR (Grandio™), while the 3D-printed resins comprised CT (Crowntec™) and CB (C&B Permanent™), as presented in Table 1.
As shown in Figure 2, the flat specimens from milling blocks were fabricated by sectioning the blocks under water cooling using a low-speed precision cutting machine equipped with a precision diamond saw (IsoMet 1000; Buehler, Waukegan Road Lake Bluff, IL, USA). On the other hand, flat specimens from 3D-printed resins were prepared using an open-source LCD 3D printer (Sonic Mighty 4K; Phrozen, Hsinchu, Taiwan). The design of the specimens was created using freely available software on https://www.tinkercad.com. The design files were then exported as STL files and imported into Preform Software Chitubox v.1.9.1 (Phrozen, Hsinchu, Taiwan) for slicing. To ensure uniformity, the specimens were duplicated and standardized by positioning them on supports at a 90° angle during the printing process. Subsequently, the design files were sent to the respective open-source 3D printer, adhering to the printing guidelines published by each resin manufacturer. The printing process involved printing all layers with a thickness of 50 μm, with each resin type placed in a separate resin tank within the 3D printer. After completion of the printing process, a five-minute cleaning procedure was carried out using a washing machine (Phrozen) and a 99.5% isopropyl alcohol solution to remove any unpolymerized residual resins. Following drying, the specimens were exposed to a UV light-curing unit (Phrozen) for 20 min to promote additional polymerization.
The bonding surface of the specimens was standardized by polishing all milled and 3D-printed specimens using 1000- to 4000-grit silicon carbide papers (Metaserv 250 Grinder Polisher; Buehler, Waukegan Road Lake Bluff, IL, USA) at 350 rpm under running water. The final dimensions of the specimens were confirmed to be 10 × 10 × 2 mm3 using a digital micrometer (Digital micrometer IP65; Mitutoyo MC, Tokyo, Japan) with a tolerance of ±0.05 mm. Subsequently, all specimens were subjected to thermocycling (THE-1100™; SD Mechatronik, Feldkirchen-Westerham, Germany) in distilled water between 5 °C and 55 °C for 5000 cycles, with a dwell time of 30 s and a transfer time of 10 s, simulating a clinical service period of 6 months. Following thermocycling, the specimens were embedded in self-cured acrylic resin (Meliodent; Heraeus Kulzer GmbH, Hanau, Germany), leaving the polished surfaces exposed for surface treatments and bonding with metal orthodontic brackets.

2.2. Surface Treatment Application

Based on the surface treatment techniques, 40 flat specimens from each material were randomly divided into 4 groups, with 10 specimens per group (Figure 1). Group C was considered as the control group where the specimens did not receive any surface treatment. In Group HF, the specimen’s surface was etched with a 9.6% hydrofluoric acid solution (Bisco Inc., Schaumburg, IL, USA) for one minute, followed by rinsing in distilled water to ensure cleanliness, and then allowed to air-dry. For Group DB, the specimen’s surface was ground using a flame-shaped diamond bur (DIASWISS, Nyon, Switzerland) attached to a handpiece at 45,000 rpm for 8 s under water cooling. In Group SB, the specimen’s surface was sandblasted with 50 μm aluminum oxide (Al2O3) particles (Renfert, Hilzingen, Germany) for 10 s at a pressure of 2.5 bar and a distance of 10 mm perpendicular to the bonding surface using a dental sandblaster device (Microetcher II; Danville Engineering, San Ramon, CA, USA). The remaining Al2O3 particles were removed from the surface using an air spray. Following the surface treatments, each specimen was cleaned in distilled water for 60 s using an ultrasonic cleaner before being air-dried.

2.3. Bracket Bonding Procedure

After completing surface treatment procedures, the surface of each specimen was meticulously primed with Transbond XT Primer (3M Unitek, Monrovia, CA, USA) using a disposable microbrush, adhering strictly to the manufacturer’s guidelines, and then light-cured for two seconds. Maxillary central incisor metal brackets (Mini Diamond® Twin; ORMCO, Orange, CA, USA) were affixed to the surfaces of the treated specimens using universal adhesive (3M Unitek, Monrovia, CA, USA), which was applied to each orthodontic bracket base and positioned over the treated surface area of the specimen. The excess resin was carefully removed with a dental explorer (Double-ended explorer 560/1; Medesy, Maniago, Italy). Then, the whole apparatus was light-cured for 20 s using an LED curing unit (Elipar DeepCure-S; 3M, St. Paul, MN, USA) with an average intensity of 1470 mW/cm2 and wavelength of 430–480 nm. The tip of the light-curing unit remained at a 1 mm distance away from the bracket surface. Then, bonded specimens were incubated in artificial saliva at 37 °C for 24 h followed by additional thermal cycling (5000 cycles). Afterwards, SBS testing was performed. The whole bonding procedure was carried out by a single operator using a standard approach.

2.4. Shear Bond Strength (SBS) Test

SBS tests were conducted on all metal bracket-bonded specimens using a universal testing machine (Instron™ 5965; Norwood, MA, USA), adhering to the specifications outlined in ISO/TS 11405:2015. Each bracket-bonded specimen was securely attached to the machine’s jig, ensuring that the bonded bracket base was aligned parallel to the direction of shear force, utilizing a 5 kN load cell. A stainless-steel rod with a mono-beveled chisel configuration affixed to the upper moveable compartment of the testing machine was precisely positioned onto the bracket base. Subsequently, the specimens were subjected to compressive loading at a crosshead speed of 0.5 mm/min, as shown in Figure 3.
The bond area of the bracket was computed by measuring the length and width of the bonded area using a digital caliper. The degree of force needed to shear off the bracket was measured in Newtons (N), and this value was converted into megapascals (MPa) to determine the shear bond strength (SBS) values (MPa) using the following formula:
SBS (MPa) = Debonding force (N)/Bracket surface area (mm2).

2.5. Adhesive Remnant Index (ARI) Score

Afterward, the debonded surfaces were visually inspected and assessed using a stereomicroscope (KH-7700; Hirox, Tokyo, Japan) with a magnification of 50× at the bond failure interfaces. The failure mode was categorized using the adhesive remnant index (ARI) based on the amount of adhesive remaining on the bonded surface of the tested material, as follows [19]:
  • 0: no adhesive remained on the bonded surface (adhesive failure of the cementation with the restoration).
  • 1: less than 50% of the adhesive remained on the bonded surface (mixed adhesive and cohesive failure of the cementation; adhesive > cohesive).
  • 2: more than 50% of the adhesive remained on the bonded surface (mixed adhesive and cohesive failure of the cementation; adhesive < cohesive).
  • 3: 100% of the adhesive remained on the bonded surface (adhesive failure of the cementation with the bracket).

2.6. Statistical Analysis

The outputs of the Shapiro–Wilk and Kolmogorov–Smirnov tests revealed that the shear bond strength data were normally distributed (p > 0.05). Two-way analysis of variance (ANOVA) was performed using SPSS software (Version 29, SPSS Inc., Chicago, IL, USA). The shear bond strength data were statistically analyzed by evaluating the effect of two factors and their interactions: material type and surface treatment type. A Tukey HSD test was also performed for pairwise analysis. The level of statistical significance was set at α = 0.05.

3. Results

In terms of shear bond strength (SBS), the milled materials (LU and GR) demonstrated significantly higher mean SBS values across all treatments compared to the 3D-printed materials (CT and CB), with ranges of 14.8 MPa to 20.4 MPa and 13.9 MPa to 20.0 MPa, respectively. On the other hand, CT displayed the lowest mean SBS values, ranging from 5.7 MPa to 16.1 MPa across all treatments, as shown in Table 2. Regarding surface treatment methods, specimens treated with sandblasting (SB) and hydrofluoric acid (HF) exhibited significantly higher SBS values compared to the control (C) and diamond bur (DB) treatments, with the control group showing the lowest SBS values, as presented in Table 2.
The adhesive remnant index (ARI) results varied based on the composite resin type and surface treatment (see Figure 4). Most specimens showed ARI scores of 0, followed by scores of 1. For Lava Ultimate (LU), the majority of surface treatments resulted in complete or near-complete adhesive failure with the restoration (ARI 0), except for Group HF, where 90% of specimens retained less than 50% adhesive (ARI 1). In Grandio (GR), Groups C and DB exhibited 80% complete adhesive failure (ARI 0), while Group SB displayed a mixed distribution of ARI scores. For Crowntec (CT), Groups C, HF, and SB had 60%, 80%, and 90% complete adhesive failure (ARI 0), respectively, while Group DB showed greater variability in adhesive retention (ARI 1 and 2). In C&B Permanent (CB), all groups, including the control, demonstrated mixed adhesive retention outcomes.

4. Discussion

The bond between brackets and tooth surfaces is crucial for successful orthodontic treatment. The bond strength must be strong enough to prevent accidental debonding during treatment yet low enough to allow for easy removal without excessive force [20]. The current experimental study evaluated the effect of various surface treatment protocols on the shear bond strength (SBS) of metal orthodontic brackets bonded to different indirect composite resin restorative materials. The findings revealed that both the type of restorative material and the surface treatment method significantly influenced SBS, leading to the rejection of the null hypothesis.
Shear bond strength (SBS) testing is the most commonly used laboratory method for assessing the bond strength of orthodontic brackets to tooth surfaces [21]. In this study, SBS testing was performed following a standardized protocol described previously [21]. An adequate SBS value between metal orthodontic brackets and enamel surfaces is considered to be 6–8 MPa [22]. Since the mean SBS values for all surface treatment protocols in this study exceeded this range, they can be deemed effective for clinical applications. Additionally, all specimens underwent thermocycling in distilled water between 5 °C and 55 °C for 5000 cycles, simulating a clinical service period of six months in the oral environment, to evaluate the performance of the bonded interfaces under continuous hydrothermal stress [23].
Regarding the material, the milled composite resin materials demonstrated significantly higher SBS values compared to the 3D-printed resin materials, likely due to differences in material composition, particularly the amount and type of inorganic fillers [18]. It is believed that the organic matrix of any composite material primarily contributes to chemical bonding and copolymerization with the uncured organic matrix of the adhesive resin [24]. However, the microstructure and high degree of conversion in CAD/CAM composite materials reduce their copolymerization ability with other organic matrices. As a result, bonding to these materials relies heavily on achieving strong micromechanical interlocking by interacting with their inorganic filler content. This is supported by the highly significant differences observed in the surface treatment factor [2]. The higher amounts of inorganic fillers in both LU and GR materials (80 wt.% and 86 wt.%, respectively) likely explain their superior SBS values compared to the lower filler content in CT material (30–50 wt.%). Additionally, the type of inorganic filler plays a crucial role in the micromechanical interlocking process. Since certain fillers, such as zirconia particles, cannot be etched by hydrofluoric acid, the presence of sufficient amounts of etchable filler particles, like silica and glass, is essential for achieving strong bonding strength [18].
Overall, all surface treatment methods examined in this study significantly increased SBS compared to the control group. This improvement in SBS can be attributed to the increased surface roughness, which enhances the impregnation of the bonding agent and promotes micromechanical retention [18,25,26]. These findings align with those of other studies [14,18,27], which also demonstrated the role of both mechanical and chemical surface treatments in enhancing SBS values for milled composite materials.
In this study, sandblasting significantly increased the SBS of orthodontic brackets for both milled and 3D-printed resin composite materials, consistent with previous studies [14,27] showing sandblasting as the most effective surface treatment for milled materials. Evidence suggests that the particle size used in sandblasting has a greater impact on bond strength than the particles’ chemical composition [14]. In the present study, 50 μm aluminum oxide (Al2O3) particles were used for 10 s at a pressure of 2.5 bar and a distance of 10 mm, which was sufficient to ensure strong micromechanical interlocking and chemical adhesion [14,28,29]. It is important to note that using higher pressures during sandblasting can damage the composite particles. Therefore, adhering to laboratory-based recommendations regarding particle size and pressure is essential in clinical practice to achieve optimal results [30].
The results of this study showed that HF surface treatment produced high SBS values comparable to sandblasting, aligning with previous studies by Peumans [27] and Elsaka [23]. Hydrofluoric acid etches the glass filler particles in the resin matrix, creating microporosities that increase surface energy and improve bonding agent infiltration [31], resulting in deep primer infiltration and strong mechanical interlocking [18]. In this study, a 9.6% HF solution was applied for one minute, achieving efficient etching without compromising the composite’s mechanical properties or its structural integrity [15,16,17]. While some studies [2,14,32,33] reported lower bond strength with HF when using materials containing non-etchable zirconia fillers, the milled materials in this study had sufficient etchable glass fillers to achieve high SBS values. However, prolonged HF exposure can dissolve glass fillers, so following the manufacturer’s guidelines is crucial. Nevertheless, due to the potential harm of HF to soft tissues, some orthodontists may prefer safer alternatives [20,23].
The final surface treatment investigated in this study was surface roughening with a flame-shaped diamond bur. The high incidence of adhesive failures experienced in the diamond bur group in addition to their inferior bonding results indicated that this method was not as effective as the other two methods [34]. This finding aligns with Ozcan et al. [34], who also found that HF and sandblasting achieved superior bond strength compared to diamond bur treatment, even after long-term water storage and thermocycling. Moreover, Bayram et al. [35] found that, despite enhancing bond strength by creating retentive areas, the diamond bur’s abrasive effect is difficult to control and can damage the surface by exposing filler particles, making it a less favorable option overall. On the other hand, Valandro et al. [36] recommended diamond bur roughening as a less aggressive approach for more durable bonding at the interfaces.
Adhesive failure is primarily influenced by the bond strength between the bracket and the resin cement, the bond strength between the restorative material and the resin cement, and the mechanical properties of the resin cement [19]. The ARI scores in this study indicated varying degrees of adhesive failure across different restorative materials and surface treatments, with a higher incidence of scores 0 and 1, indicating no adhesive or less than 50% adhesive remaining on the specimen’s surface, respectively. This suggests that the bond strength between the bracket and resin cement was stronger than that between the restorative material and resin cement. These findings highlight the significant impact of both material composition and surface treatment on the adhesion of resin cement to indirect restorations.
This study has several limitations. First, as an experimental study, it does not fully replicate intra-oral conditions, such as salivary contamination, thermal variations, and pH fluctuations, which may impact SBS results [37]. However, specimens were subjected to thermocycling, mimicking thermally induced stresses at the bonding interface during orthodontic treatment [38,39]. Additionally, the flat specimens used, as per ISO standards, do not account for the natural morphological and anatomical variations of tooth surfaces. Lastly, this study focused solely on shear bond strength, whereas other forces may also influence the clinical performance and durability of these materials. Further clinical and experimental research is needed to address these limitations and validate the findings of this study. Future investigations should explore additional clinical stresses, such as torquing and tensile forces, as well as evaluate alternative surface treatment techniques for indirect resin composite materials. Additionally, studies could assess surface energy and profilometry following various surface treatments to provide a more comprehensive understanding of their impact on bond strength and clinical performance.

5. Conclusions

Based on the findings of this experimental study, the following conclusions can be drawn:
  • Both CAD/CAM restorative materials (milled and 3D-printed) demonstrated adequate shear bond strength (SBS) for clinical use, with milled materials (LU and GR) showing significantly higher SBS values compared to 3D-printed materials (CT and CB).
  • Surface treatments significantly improved SBS, with sandblasting (SB) and hydrofluoric acid etching (HF) yielding higher SBS values than diamond bur roughening (DB).
  • Adhesive failure between the bracket and the restoration was more common, with most specimens showing no adhesive or less than 50% adhesive remaining on the surface.
  • Sandblasted milled fabricated Lava Ultimate™ demonstrated the most favorable outcomes in terms of both SBS and ARI scores.

Author Contributions

M.A.A.: writing—review and editing, visualization, validation, resources. N.M.A.: writing—review and editing, writing—original draft, visualization, validation, resources, data curation. R.A.: writing—review and editing. J.A.: writing—review and editing. A.S.: writing—review and editing. S.T.: writing—review and editing. C.B.: writing—review and editing. T.M.E.: writing—review and editing, writing—original draft, visualization, validation, methodology, investigation, data curation. A.A.: writing—review and editing, writing—original draft, visualization, validation, methodology, investigation, data curation. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable. This article does not contain any studies with human or animal subjects.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author. The data are not publicly available due to privacy.

Acknowledgments

The authors thank the Researchers Supporting Project Number (RSPD2024R790), King Saud University, Riyadh, Saudi Arabia.

Conflicts of Interest

The authors declare no conflicts of interest.

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Applsci 14 09530 g001
Figure 1. Flow diagram of the current study design.
Figure 1. Flow diagram of the current study design.
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Figure 2. Schematic diagram illustrating the workflow employed to produce specimens in the present study, using either the milling process or 3D printing.
Figure 2. Schematic diagram illustrating the workflow employed to produce specimens in the present study, using either the milling process or 3D printing.
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Figure 3. Shear bond strength testing.
Figure 3. Shear bond strength testing.
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Figure 4. Distribution of adhesive remnant index (ARI) scores (%) observed for tested groups after debonding. Abbreviations: Group C (control, no surface treatment), Group HF (treated with 9.6% hydrofluoric acid), Group DB (mechanical roughening by a diamond bur), and Group SB (sandblasting using aluminum oxide). Scores: 0 = no adhesive remained on the bonded surface; 1= less than 50% of the adhesive remained on the bonded surface; 2 = more than 50% of the adhesive remained on the bonded surface; 3 = 100% of adhesive remained on the bonded surface.
Figure 4. Distribution of adhesive remnant index (ARI) scores (%) observed for tested groups after debonding. Abbreviations: Group C (control, no surface treatment), Group HF (treated with 9.6% hydrofluoric acid), Group DB (mechanical roughening by a diamond bur), and Group SB (sandblasting using aluminum oxide). Scores: 0 = no adhesive remained on the bonded surface; 1= less than 50% of the adhesive remained on the bonded surface; 2 = more than 50% of the adhesive remained on the bonded surface; 3 = 100% of adhesive remained on the bonded surface.
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Table 1. Data on CAD/CAM milling blocks and 3D-printed composite resins used in this study.
Table 1. Data on CAD/CAM milling blocks and 3D-printed composite resins used in this study.
MaterialMaterial TypeCompositionManufacturer
FillerPolymer
Lava Ultimate™ (LU)Milling block nanoceramic composite resin80 wt.% fillers of silica (size 20 nm), zirconia (size 4–11 nm) nanoparticles20 wt. % Bis-GMA, UDMA, Bis-EMA, TEGDMA3MTM ESPE, St. Paul, MN, USA
Grandio™ (GR)Milling block nanohybrid composite resin86 wt.% nanohybrid fillers (particle size 20–60 nm)14 wt.% UDMA, DMAVOCO GmbH, Cuxhaven, Germany
Crowntec™ (CT)3D-printed composite resin30–50 wt.% fillers (particle size 0.7 μm) silanized dental glass, pyrogenic silicaEsterification products of 4,4′-isopropylidiphenol, ethoxylated and 2-methylprop-2enoic acidSaremco Dental AG, Rebstein, Switzerland
C&B Permanent™ (CB)3D-printed composite resinN/ADiurethane dimethacrylate, 2-Propenoic acid, 2-methyl-, (1-methylethylidene) bis (4,1-phenyleneoxy(1-methyl-2,1-ethanediyl)) ester, 2-HEMA, diphenyl (2,4,6-trimethylbenzoyl) phosphine oxide, and additivesODS, Seoul, Republic of Korea
Abbreviations: BisGMA, bisphenol-A-glycidyldimethacrylate; UDMA, urethane dimethacrylate; BisEMA, ethylated bisphenol A dimethacrylate; BisEMA, ethylated bisphenol A dimethacrylate; TEGDMA, triethyleneglycoldimethacrylate; DMA, dimethacrylate.
Table 2. Mean ± standard deviation of shear bond strength (SBS) values in MPa for each material and surface treatment method.
Table 2. Mean ± standard deviation of shear bond strength (SBS) values in MPa for each material and surface treatment method.
MaterialSurface Treatment
CHFDBSB
Lava™ Ultimate (LU)14.8 ± 1.2 Ac19.6 ± 1.8 Cc17.2 ± 1.4 Bc20.4 ± 1.5 Cc
Grandio™ (GR)13.9 ± 0.7 Ac19.7 ± 1.6 Cc17.5 ± 1.6 Bc20.0 ± 1.0 Cc
Crowntec™ (CT)5.7 ± 0.7 Aa16.1 ± 1.5 Ca9.7 ± 0.7 Ba15.5 ± 0.6 Ca
C&B Permanent™ (CB)11.5 ± 1.4 Ab17.4 ± 1.3 Cb14.8 ± 1.2 Bb18.2 ± 0.9 Cb
Abbreviations: Group C (control, no surface treatment), Group HF (treated with 9.6% hydrofluoric acid), Group DB (mechanical roughening by a diamond bur), and Group SB (sandblasting using aluminum oxide). Different superscript uppercase letters in each row for each material indicate significant differences (p < 0.05). Different superscript lowercase letters in each column for each surface treatment method indicate significant differences (p < 0.05).
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MDPI and ACS Style

Aldosari, M.A.; Anany, N.M.; Alaqeely, R.; Alsenaidi, J.; Sufyan, A.; Talaat, S.; Bourauel, C.; Elshazly, T.M.; Alhotan, A. Comparative Analysis of Shear Bond Strength in Orthodontic Brackets Between Milled and 3D-Printed Definitive CAD/CAM Restorations. Appl. Sci. 2024, 14, 9530. https://doi.org/10.3390/app14209530

AMA Style

Aldosari MA, Anany NM, Alaqeely R, Alsenaidi J, Sufyan A, Talaat S, Bourauel C, Elshazly TM, Alhotan A. Comparative Analysis of Shear Bond Strength in Orthodontic Brackets Between Milled and 3D-Printed Definitive CAD/CAM Restorations. Applied Sciences. 2024; 14(20):9530. https://doi.org/10.3390/app14209530

Chicago/Turabian Style

Aldosari, Mohammad A., Noha M. Anany, Razan Alaqeely, Jawaher Alsenaidi, Aref Sufyan, Sameh Talaat, Christoph Bourauel, Tarek M. Elshazly, and Abdulaziz Alhotan. 2024. "Comparative Analysis of Shear Bond Strength in Orthodontic Brackets Between Milled and 3D-Printed Definitive CAD/CAM Restorations" Applied Sciences 14, no. 20: 9530. https://doi.org/10.3390/app14209530

APA Style

Aldosari, M. A., Anany, N. M., Alaqeely, R., Alsenaidi, J., Sufyan, A., Talaat, S., Bourauel, C., Elshazly, T. M., & Alhotan, A. (2024). Comparative Analysis of Shear Bond Strength in Orthodontic Brackets Between Milled and 3D-Printed Definitive CAD/CAM Restorations. Applied Sciences, 14(20), 9530. https://doi.org/10.3390/app14209530

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