1. Introduction
Minced meat products are very popular among consumers and account for a large proportion of consumed meat due to their relatively low price and the variety of types available [
1,
2]. However, minced meat products are more susceptible to oxidative rancidity than intact muscle, as grinding causes greater expose of the muscle surface to air more extensively [
3]. In general, meat processing procedures such as mincing, salting, irradiation, refrigeration, freezing, and cooking affect lipid stability in meat and meat products [
4,
5]. Therefore, synthetic antioxidants commonly have been used to extend the shelf life of meat products and reduce spoilage [
6,
7].
Nowadays, consumers are increasingly seeking healthier meat options that are low in salt, fat, cholesterol, and overall calories. Additionally, there is a growing interest in incorporating bioactive components with health-promoting properties, such as carotenoids, unsaturated fatty acids, sterols, and fibre. Moreover, despite the fact that chemical additives are safe for consumers when used according to regulatory guidelines, the prevailing belief that natural compounds are inherently safer has driven the meat industry to explore plant-derived additives to reduce or eliminate the use of artificial ingredients. However, consumers also expect that these innovative meat products, despite their modified formulations, should maintain the familiar taste, appearance, and aroma of their traditionally prepared and processed counterparts [
8]. In this respect, herbs and spices, fruit and vegetable extracts, and food industry by-products have been extensively explored as natural “clean label” ingredients with antimicrobial, antioxidant, texturizing, and colouring functions in meat products [
6,
9,
10,
11].
An emerging trend is the application of alternative novel flours from various sources to improve the characteristics and nutritional value of comminuted meat products. Products such as grape skin flour, chestnut flour, beet flour, lentil flour, oat flour, papaya flour, and hemp flour have been employed as functional ingredients in meat products [
12,
13,
14,
15,
16,
17], with variable results related not only to shelf life characteristics but also to sensory characteristics such as colour and texture. Regarding hemp, the effect of hemp-based additives in meat products, e.g., meatballs with hemp flour [
18]; pork meat loaves with hemp seeds, de-hulled hemp seeds, hemp flour, and hemp protein [
17]; pork meat burger patties with hemp seed cake [
19]; and chicken meat sausage with hemp seed meal [
20], has not been extensively studied. Hemp products such as seeds, oil, flour, and de-hulled hemp seeds exhibit antimicrobial and antioxidant properties and contain n-3 fatty acids, protein, and minerals [
21].
The European Union approved the cultivation of hemp varieties that contain up to 0.3% THC (tetrahydrocannabinol), a psychotropic substance [
22]. Finally, there is a growing interest in food products that contain hemp ingredients due to their high nutritional value. Therefore, its legalisation and increased demand are expected to increase the production of hemp worldwide. As a result, the meat industry can explore the utilisation of hemp products as an alternative food ingredient in processed meat products to improve their quality characteristics.
Nitrite is a multifunctional ingredient widely utilised in meat products, responsible for extending shelf life due to its antimicrobial properties, particularly against
Clostridium botulinum; oxidation inhibition and its role in developing the characteristic cured colour and flavour of many products [
23]. The application of sodium nitrite in meat-based products has been associated with the potential formation of carcinogenic N-nitrosamines, and therefore the application of nitrites in meat products is strictly regulated in most developed countries. Consequently, there is significant consumer demand for low-nitrite or nitrite-free products [
24,
25].
The aim of this study was to explore the impact of incorporating hemp flour, a natural antioxidant, on the proximate composition, fatty acid composition, antioxidant profile, and sensory characteristics of meat products. In this research, an experimental model employing reduced levels of added nitrite was utilized for refrigerated minced meat products highly susceptible to lipid oxidation.
2. Materials and Methods
2.1. Minced Meat Product Preparation, Treatments, and Storage Conditions
All ingredients were initially weighed and kept at the specified temperature until use. Specifically, pork and beef meat were stored at −18 °C for 2 days, followed by overnight thawing (2–4 °C) in a refrigerator. Subsequently, they were removed from the refrigerator and cut into small pieces. The remaining shelf-stable ingredients (sodium chloride, breadcrumbs, sodium nitrite mixed with sodium chloride, and spice mix) were kept at room temperature. The meat ingredients were minced in a cutter until a homogeneous batter was obtained. The dry ingredients were mixed with water, and the batter was thoroughly blended. Two separate batches of products were prepared for each treatment, with each batch weighing 5 kg, through two independent processes. Hemp flour was obtained from a local shop specializing in selling hemp-based food products. According to the manufacturer’s information, the flour was produced in Greece from the cold-processed hemp seeds (
Cannabis sativa L., Δ
9-tetrahydrocannabinol (THC) < 0.2%) of the Fedora 17 variety that is used in seed/grain production [
26]. According to the Greek Ministry of Rural Development and Food, the production of hemp is allowed, provided that the content of the principal psychoactive constituent, Δ
9-tetrahydrocannabinol (THC), remains below 0.2% [
27]. The formulation of the products with regard to their ingredients was based on the types of burger products typically sold in traditional butcher shops in Greece but without sodium nitrite addition (
Table 1). Hemp flour was incorporated as a partial replacement for wheat breadcrumbs, resulting in the preparation of three types of products: HF0 (control), which did not contain hemp flour; HF4, containing 4% hemp flour; and HF6, containing 6% hemp flour.
The products were shaped using a plastic burger-maker (Metaltex, Genesterio, Switzerland) to create burgers with average dimensions of approximately 10 cm in diameter and 2 cm in thickness, ensuring uniformity in size and weight. The products were carefully placed in black foam trays. All trays were overwrapped with an oxygen-permeable polyvinyl chloride film, suitable for home food storage, and displayed (under 700 lux of cool-white fluorescent illumination at 4 ± 0.5 °C and a lighting cycle of 16 h on and 8 h off) for 3 days [
28].
2.2. Sample Collection for Chemical Analyses
The minced meat products intended for the determination of proximate and fatty acid compositions were collected on storage day 0. The extent of lipid oxidation and the antioxidant profile were assessed using the samples collected on storage day 2. Specimens for proximate composition were stored at 4 °C and analysed within one week of collection, while specimens designated for fatty acid composition and antioxidant profile were stored at −20 °C until analysis. The samples were meticulously hand-mixed with a spatula prior to analysis. All samples were vacuum-packaged to prevent deterioration during storage. All analyses were conducted in duplicate.
2.3. Proximate Composition of Minced Meat Products and Hemp Flour
The proximate composition of the minced meat products was analysed according to standard methods presented in AOAC [
29]. Moisture content was assessed using method 950.46, which involved drying the homogenised sample in a convection chamber (ED-115, Binder GmbH, Tuttlingen, Germany) at 102 °C until a constant weight was attained. Ash content was determined utilizing method 920.153, according to which the samples were incinerated at 550 °C for 12 h in a muffle furnace (model LM 412.07, Linn High Therm GmbH, Eschenfelden, Germany) until a light-grey colour ash was obtained. Protein content was determined via method 928.08, involving nitrogen digestion and distillation apparatuses (Turbotherm type TT/12M and Vapodest type 40, Gerhardt Apparate GmbH & Co. KG, Königswinter, Germany), with the result converted to crude protein by multiplying the nitrogen content by 6.25. Fat content was assessed according to method 991.36, using extraction with petroleum ether through a Soxtherm/ Multistat type SE-416 macro-automated system (Gerhardt Apparate GmbH & Co. KG, Königswinter, Germany), with fat content calculated as the proportional difference between the sample’s weight before and after solvent extraction. The content of total carbohydrates was calculated by subtracting the sum percentage of moisture, ash, protein, and fat from 100 [
30]. The sodium chloride content was analysed using a variation of the 937.09 Volhard method. This involved adding an excess of a standard silver nitrate solution to the sample. The surplus silver nitrate was then titrated back using a standardised solution of ammonium thiocyanate with ferric ion as an indicator. The quantity of silver that reacted with chloride in the sample solution was determined by subtracting the excess silver from the initial silver content. Residual sodium nitrite content was determined according to the International Standard-ISO 2918(E) method [
31], according to which nitrites were extracted from the sample, and the absorbance of the formed colour in the presence of sulphanilic acid and α-naphthylamine was read. The concentration of sodium nitrite, expressed in mg/kg, was calculated from a calibration curve.
The protein and fat content of the hemp flour was determined according to standard methods for cereals 979.09 and 920.85 of AOAC [
29], respectively, while residual nitrite content was determined using the International Standard ISO 2918(E) method [
31], as applied to the minced meat products.
2.4. Fatty Acid Composition and Nutritional Indices
Minced meat products and flour samples were thawed overnight at 4 °C. The following day, fatty acids were extracted and methylated according to the method described by O’Fallon et al. [
32]. Briefly, the samples were placed in a screw-capped Pyrex tube, and aqueous KOH solution and methanol were added. The tubes were placed in a water bath (55 °C; 90 min) and vigorously shaken by hand for 5 s every 20 min to properly permeate, dissolve, and hydrolyse the samples. Tubes were cooled in iced water bath, and aqueous H
2SO
4 was added. The contents of the tubes were gently mixed by inversion, and then the tubes were placed again in the water bath (55 °C; 90 min) and shaken for 5 s every 20 min. Tubes were again cooled in iced water bath. Hexane was added, and the tubes were vortex-mixed for 5 min; following that, the tubes were centrifuged at 1100×
g for 10 min. The upper phase was filtered through a 0.45 µm pore-size PVDF syringe filter, transferred into amber GC vials, and stored at −20 °C until analysed.
Fatty acid methyl ester analysis was performed on an Agilent Technologies 6890N GC (Agilent Technologies, Inc., Santa Clara, CA, USA) equipped with a flame ionisation detector (FID) and an Agilent 7683 autosampler. Chromatographic separation was achieved with a fused silica capillary column (Column DB—23 0.25 mm film ID × 60 m × 0.25 mm; Agilent Model 122–2362). The injector temperature was set to 250 °C. The GC conditions were as follows: carrier gas, He; split mode injection, 50:1 (3 μL); injector and FID temperatures, 250 °C and 300 °C, respectively; and initial oven temperature, 110 °C for 6 min, increased at 11 °C per min to 165 °C, increased at 15 °C per min to 195 °C, increased at 7 °C per min to 230 °C, and held at 230 °C for 7 min. Fatty acids were characterised using three commercial standard mixtures: (a) a 37-component FAME mix (Supelco, Bellefonte, PA, USA, 47885-U), (b) PUFA-2 from animal source (Supelco, 47015-U), and (c) a blend of cis- and trans-9,11- and -10,12-octadecadienoic acid methyl esters (Sigma, St. Louis, MO, USA, O5632-250MG) as reference standards. Quantification of fatty acids was performed through peak area measurement, and the outcomes are presented as a percentage (%) of the total peak areas for all quantified acids. The fatty acids were categorised into saturated fatty acids (SFA), monounsaturated fatty acids (MUFA), polyunsaturated fatty acids (PUFA), and unsaturated fatty acids (UFA).
The fatty acid profiles were used to determine the nutritional indices associated with healthy fat intake. The applied indices are those outlined in the recent review conducted by Chen and Liu [
33] for meat products. These researchers systematically compiled information on fatty acid profiles published since 2000 to enhance the understanding of the implications and applications of diverse nutritional indices.
Polyunsaturated fatty acids/Saturated fatty acids ratio
Hypocholesterolaemic/hypercholesterolaemic fatty acid ratio (h/H)
2.5. Total Phenolic Content and Antioxidant Profile
A methanolic extract was prepared for the determination of the total phenolic content of hemp flour [
34]. Similarly, the total phenolic content and the antioxidant potential of the minced meat products was measured in an aqueous extract that was prepared according to the method described by Jung et al. [
35]. Briefly, the samples were homogenised in distilled water using a Polytron (Kinematica AG, Littau, Switzerland model PT-MR 300). Chloroform was added, and after vigorous shaking, the lipids and the aqueous supernatant were separated. Hemp flour and minced meat product extracts were kept in aliquots in 1.5 mL Eppendorf tubes at −20 °C until they were analysed.
The total phenolic content (TPC) of the samples was determined using the Folin–Ciocalteau method [
7], with the results reported as milligrams of Gallic Acid Equivalents (GAE) per g of sample. The Total Antioxidant Capacity of the samples was determined using the ABTS [2,2′-azinobis-(3-ethylbenzothiazoline-6-sulfonic acid)] method, following a modification of the procedure outlined by Re et al. [
36]. The results were expressed as μΜ of Trolox equivalents (TE) per g of sample. Free radical scavenging activity was evaluated using the DPPH (2,2-diphenyl-1-picrylhydrazyl) method, with adjustments made to the protocol described by Sanchez-Moreno et al. [
37]. The results were reported as μΜ of Trolox equivalents (TE) per gram of sample, with Trolox serving as a water-soluble analogue of vitamin E. The Reducing Power Activity of the samples was measured using the FRAP (Ferric Reducing Antioxidant Power) method, as reported by Pulido et al. [
38], with minor modifications. The results were expressed as μΜ of Trolox equivalents (TE) per g of sample.
2.6. Lipid Oxidation
Lipid oxidation, on storage day 2, was determined on the basis of the formation of thiobarbituric acid reactive substances (TBARS) using a modification of the method of Vyncke [
39] as described by Kasapidou et al. [
28]. In short, the sample was homogenised with aqueous trichloroacetic acid, including both n-propyl gallate and ethylenediaminetetraacetic acid disodium salt, using a Polytron (Kinematica AG, Littau, Switzerland model PT-MR 300). After approximately 15–20 min required for TBARS extraction, the resulting slurry was filtered. An aliquot of the filtrate was then mixed with aqueous thiobarbituric acid. Concurrently, a blank sample with trichloroacetic acid and thiobarbituric acid solutions was prepared. Samples were left overnight in the dark at room temperature. The following day, absorbance at 532 nm was measured against the blank sample using a UV–VIS spectrophotometer (U-2800 Double Beam Spectrophotometer, Hitachi, Tokyo, Japan). TBARS were calculated using 1,1,3,3-tetraethoxypropane as a standard and reported as mg of malonaldehyde per kg of the sample.
2.7. Physicochemical Characteristics
The pH of the samples was determined using a glass electrode equipped with a built-in temperature sensor (model 5014T, Crison Instruments, Barcelona, Spain) in a pH meter (model GLP 21, Crison Instruments, Barcelona, Spain). Calibration of the pH meter was carried out following the manufacturer’s guidelines, using standard buffer solutions with pH values of 4.0 and 7.0. Ten grams of sample were weighed and homogenised with 100 mL of distilled water using a Polytron (Kinematica AG, Littau, Switzerland model PT-MR 300) for 1 min. The electrode was rinsed with distilled water before testing and immersed in the meat mixture to measure the pH of the sample [
40].
Water activity (aw) was determined in intact sample specimens using a Hydrolab 3 water activity meter (Rotronic AG, Bassersdorf, Switzerland) according to manufacturer’s instructions. A disposable deep cup (PS-40) was filled with the sample, and the cup was placed in the sample holder. The probe was placed on top of the sample holder, and the measurement cycle, which lasted 5 min, was initiated. Prior to measurement, the disposable sample cups, with the covers on, were placed on the same working bench as the probe to allow sufficient time for the samples to reach room temperature.
2.8. Instrumental Colour Measurement
Colour measurements were conducted on storage days 1, 2, and 3 on raw samples and on cooked samples that were prepared on storage day 2. Colour measurements were carried out using a Minolta CR-410 colorimeter (Konica Minolta Company, Osaka, Japan) with a 50 mm measuring area (aperture size) using illuminant source C and 2° standard observer angle. The light projection tube (CR-A33a, Konica Minolta, Japan) was placed over the aperture port while measurements were conducted. Before measurement, calibration was performed using a white calibration plate (Y = 93.9, x = 0.3161, y = 0.3329). Sample colour was expressed using the L* a* b* system (L* a* b* represent luminosity, redness, and yellowness respectively). Chroma (colour saturation) and hue angle values were determined according to the following equations, as reported in Kasapidou et al. [
28].
All L*, a*, and b* values are the instrumental average of three independent measurements collected from random sites across the sample, avoiding small areas of severe discolouration.
Total colour difference (Δ
ELab) between control (HF0) and samples containing hemp flour (HF4 and HF6) within the same storage day was also calculated according to the following equation:
where C = Control (HF0) and T = treated samples containing hemp flour (either HF4 or HF6 treatments).
2.9. Cooking Loss and Texture Profile Analysis
The minced meat products were placed on stainless steel trays and cooked at 180 °C in a forced-air domestic oven until they reached an internal (core) temperature of 72 °C. The temperature was monitored with a digital instant-read thermometer with a stainlesssteel pointed probe, and the meat products were turned every 3 min. Cooking time and temperatures were selected to simulate domestic practice.
Cooking loss was defined as the percentage of fluids, comprising water, proteins, fats, and minerals, lost after cooking the sample [
41]. This loss was calculated by measuring the differences in weight before and after cooking according to the following equation:
The texture profile that simulates biting action in the mouth was determined using the Perten TVT 6700 texturometer and TexCal5
® instrumental software (Perten Instruments, Hägersten, Sweden) according to a modification of method 56.01 (red meat properties) by double cycle compression. Cylinder probe 67.30.20 (P-CY20S with a 20 mm diameter) and a 10 kg load cell were employed in this procedure. The test was conducted on 2 × 1 × 1 cm
3 cubes that were cut from or near the centres of the samples, as described by Zhou et al. [
42]. The examined textural parameters were hardness, springiness, cohesiveness, gumminess, and chewiness. The minced meat products were cooked and allowed to cool down before being subjected to the test.
2.10. Sensory Evaluation
The raw minced meat products were assessed by an untrained student panel comprising nine members. A student panel was chosen because students frequently consume minced meat products such as burgers, meat balls, etc. Additionally, when asked, students reported being more willing to consume products containing hemp ingredients compared to senior consumers [
43,
44]. The products were presented monadically in a black foam tray coded with a random 3-digit number. The presentation order of samples was randomised for all the participants. Cooked products were also assessed in a similar manner. The evaluation of the products included colour, colour uniformity, overall appearance, odour, odour intensity, and overall impression and was carried out using a 7-point hedonic scale, as presented in
Table 2.
2.11. Statistical Analysis
Data were arranged according to treatment average ± standard deviation (SD). Levene’s test was employed to assess the homogeneity of variances. One-way analysis of variance was used, followed by Tukey’s post-hoc test in cases of homogeneity of variances. In cases where variance homogeneity was not met, the Games–Howell test was applied to assess differences between treatments. Statistical significance was determined based on p-values < 0.05 for all tests. Data analysis was performed using SPSS software (version 29.0, SPSS Inc., Chicago, IL, USA).
4. Conclusions
Inclusion of hemp flour did not affect the proximate composition of minced meat products, even though they contained less sodium chloride. However, the addition of hemp flour did not result in an improved fatty acid profile of the products, despite the high polyunsaturated fatty acid content of hemp flour. Nevertheless, significant variations in antioxidant capacity were observed; these were related to the significantly reduced lipid oxidation levels in minced meat products containing hemp flour. In terms of colour, noticeable changes were observed in the redness values of both the raw and cooked samples, which were attributed to the greenish-brown hue of hemp flour. Texture profile analysis showed that hemp flour addition resulted in significantly harder products. Lastly, despite receiving lower scores for sensory attributes like appearance and colour, products containing hemp flour scored higher in taste panel evaluations for visible and olfactory traits. However, achieving all the various functions of nitrites in meat products may not be feasible, making the partial replacement of nitrites in minced meat products contingent upon consumer acceptance.
In summary, the study results demonstrate that hemp flour can be effectively used as a natural ingredient with antioxidant properties in minced meat products, although some differences in sensory characteristics may arise. Further research is essential to fully explore the potential of hemp-based ingredients to reduce lipid oxidation in minced meat products and to meet consumer demands for healthier and clean label food options.