1. Introduction
A photovoltaic/thermal (PV/T) hybrid solar system is a combination of a photovoltaic (PV) and solar thermal system which produces both electricity and heat from one integrated system. By cooling the PV module with a working fluid, the electricity yield can be improved and the heat pick up by the fluid can be used for space or water heating. Hence, the system becomes increasingly attractive in solar energy utilizations.
The concept of the PV/T was originally initiated by Kern and Russell in 1978 [
1]. Soon after this, various PV/T systems or collectors for water heating have been theoretically and experimentally studied [
2]. A PV/T system adopting a flat-box absorber design was constructed and tested by He et al. [
3]. The results indicated that daily thermal efficiency could reach around 40%. Ji et al. [
4] simulated a hybrid PV/T system in residential buildings in Hong Kong. It was found that the fabric-integrated PV/T system could achieve a good electricity conversion and heat collecting efficiency. Herrando et al. [
5] developed a model to estimate the performance of a hybrid PV/T system. It was concluded that the configuration of the PV/T system significantly affects its thermal and electrical output.
Using a heat pump, lower-grade heat energy extracted from a PV/T system could be upgraded to an appropriate temperature for heating purposes. One recent development in the integration of heat pump and photovoltaic technology lies in the use of photovoltaic solar assisted heat pump (PV-SAHP) systems [
6,
7,
8]. Ito et al. [
9] first proposed the conception of a solar-assisted heat pump system using a photovoltaic/thermal (PV/T) collector as its evaporator. The results indicated that a coefficient of performance (COP) of the heat pump as high as six could be obtained when the water temperature at the inlet of the condenser was at 40 °C in the daytime in winter. Recently, Ji et al. [
10] experimentally investigated the dynamic performances of a PV-SAHP system. It was found that its thermal efficiency was 46% higher than a traditional air source heat pump. In addition, Xu et al. [
11] numerically studied a PV/T heat pump system that had a modified collector/evaporator, and showed that this new system could efficiently generate electricity and thermal energy simultaneously both in Nanjing and Hong Kong all-year-round.
Although a PV-SAHP system is able to achieve a higher efficiency, the continuous operation of the compressor consumes considerable amounts of electricity when heating water. In order to cut down its power consumption, researchers combined a PV-SAHP system with a loop heat pipe (LHP) system in recent years. The LHP is a two-phase heat-transfer measure with the working fluid circulating in a loop, thus enabling remote and passive heat transfer at enhanced capacity. Due to its simple operation and environmental effect, LHP has been widely used in the thermal control of satellites and electronics [
12,
13,
14] and it has gradually been gaining attention in the field of solar energy collection and transportation [
15,
16,
17]. The LHP mode is passive, which means it does not consume work. Therefore, the hybrid photovoltaic solar assisted loop heat pipe/heat pump (PV-SALHP/HP) system could heavily reduce power consumption, raise the utilization ratio of solar energy, and promote energy saving.
For the hybrid PV-SALHP/HP system, the loop heat pipe (LHP) mode will be utilized when solar radiation is strong and the temperature of the working medium in the PVT evaporator is higher than that in the condenser. Correspondingly, the heat pump (HP) mode will be started when solar radiation is weak or the temperature difference of the working medium in the PV/T evaporator and the condenser cannot satisfy the condition of the LHP mode. Zhang et al. [
18] designed a hybrid PV-SALHP/HP system and separate operation modes of the system were studied. The results showed that the thermal efficiency of the LHP system and HP system were respectively 35.55% and 74.49%. However, the reasonable switchover of hybrid operation from LHP mode to HP mode was not analyzed. In addition, Zhang et al. [
19] introduced a novel solar photovoltaic/loop-heat-pipe heat pump water heating system and provided a method to determine the characteristic parameters of the system.
Currently, the existing research of the hybrid PV-SALHP/HP system was confined to respective analysis of independent LHP mode and HP mode. However, it was worth mentioning that the optimal switchover of the hybrid mode could effectively save energy while heating water up to a desired temperature in a target amount time.
In this paper, a hybrid PV-SALHP/HP system has been developed and numerically studied. The loop heat pipe mode and heat pump mode can both operate independently or can switch to operate in a hybrid mode. A brief system description of the system is firstly presented. This is followed by a report on the development of a mathematical model for the PV-SALHP/HP system. As a novelty compared to existing work, a performance comparison of HP mode and hybrid LHP/HP mode was carried out and is reported. Then, on the basis of least power consumption, the effect on optimal switchover of LHP/HP mode was analyzed using various solar radiation and ambient temperature conditions. Finally, the all-year-round operating characteristics of the PV-SALHP/HP system were studied and are presented.
2. System Description
The schematic diagram of the hybrid PV-SALHP/HP system is shown in
Figure 1, with the configuration details of its PV/T evaporator illustrated in
Figure 2. The system is mainly composed of a PV/T evaporator, compressor, water tank with immersed condenser, and a thermostatic expansion valve. The PV/T evaporator is a flat-plate solar collector covering an area of 4 m
2. From top to bottom, there are armored glass (0.3 mm), ethylene-vinyl acetate (EVA) film (0.35 mm) + silicon cells (0.2 mm) + EVA film (0.35 mm) + tedlar-polyester-tedlar (TPT) film (0.3 mm), aluminum sheet (0.2 mm), copper tubes, and insulating layer (20 mm). The space between each parallel copper tube is 120 mm, the inner diameter of the tubes is 9 mm, the compressor theoretical displacement is 0.4 m
3·h
−1, and R134a is used as the refrigerant.
Such a hybrid system can operate in three modes by controlling the valves. (1) Independent HP mode: by closing valve 3 and 4, and opening valve 1 and 2, the system produces hot water only in independent HP mode. The evaporated refrigerant in the collector will be compressed at a higher temperature. After transferring extra heat into the water tank, the condensed liquid flows throw the expansion valve and is sent back to the collector at a lower temperature; (2) Independent LHP mode: by closing valve 1 and 2, and opening valve 3 and 4, the system produces hot water only in independent LHP mode. The refrigerant absorbs heat and evaporated vapor transfers heat energy into the water tank directly, then the condensed refrigerant flows back to the PV/T evaporator according to gravity; (3) Hybrid LHP/HP mode: LHP mode will first be utilized when solar radiation is strong and the temperature of the working medium in the PV/T evaporator is higher than that in the condenser. The system will be switched to HP mode when solar radiation is weak or the temperature difference of the working medium in the PV/T evaporator and the condenser cannot satisfy the condition of LHP mode. In this paper, independent HP mode and hybrid LHP/HP mode were compared.
4. Simulation Results and Discussion
In order to verify the accuracy of the numerical simulation, the experiment parameters provided in the study by Zhang [
25] were considered, as shown in
Table 1. As shown in
Table 2, the values of experiment and simulation were compared for HP model and LHP model, respectively. Experiments were conducted under six typical conditions, where solar radiation, ambient temperature, inlet water temperature, and outlet water temperature were included. The simulations were then conducted under the same conditions, so the heating time, heat energy, power consumption, and COP were compared, respectively. It can be seen from
Table 2 that the maximum error is the heating time of HP model, which is at 4.5%. Hence, the simulated values fit well with the experimental values and, as such, the mathematical model could be used to simulate the performance of the system further.
Using the mathematical models reported in
Section 3, a performance comparison of PV-SAHP mode and hybrid PV-SALHP/HP mode was carried out. Then, on the basis of least power consumption, the effect on optimal switchover of LHP/HP mode was analyzed according to various solar radiation and ambient temperature conditions. In addition, the all-year-round operating characteristics of the PV-SALHP/HP system were studied.
4.1. Comparison of HP Mode and LHP/HP Mode under Typical Weather Conditions
The numerical values of parameters employed in the simulation are listed in
Table 3.
4.1.1. On Sunny Days in Spring or Autumn
The operating performances of independent HP and hybrid LHP/HP mode were simulated when the solar irradiation ES was assumed to be 600 W/m2 and the ambient temperature ta was 15 °C.
Figure 4 and
Figure 5 show the simulated operating performances for independent HP mode and hybrid LHP/HP mode on sunny days in spring or autumn. Independent LHP mode was not discussed here since the system would not work efficiently for the reason that the weather condition cannot satisfy this passive mode.
Figure 4 illustrates that the independent HP mode would need only 195 min to heat water from 15 °C to 50 °C, and the COP decreased from 6.1 at the beginning to 3.08 at the end of the heating process. While for hybrid LHP/HP mode, the total time of water heating was 360 min. To make the most utilization of energy-saving LHP mode, the optimal water temperature at the moment of switching LHP mode to HP mode was 32.5 °C by simulation. As a result, LHP mode was utilized for the first 260 min, and then HP mode was started with an average COP at 3.51 for the following 100 min. Because the water temperature was low at the beginning of the heating process, the compression ratio and electric consumption were both therefore lower, which resulted in a higher COP. With the water temperature rise, the working pressure difference of the compressor increased and the operation efficiency of the compressor decreased continuously, so the power consumption increased and COP dropped correspondingly.
As seen from
Figure 5, for independent HP mode, the instantaneous compressor power consumption increased from 310 W to 598 W, and the total power consumption was about 1.436 kW·h during the heating process. While for hybrid LHP-HP mode, the total power consumption was only about 0.853 kW·h, saving 40.6% compressor power in comparison to the independent HP mode. In addition, for LHP/HP mode, the overall photovoltaic/thermal efficiency of LHP mode was 0.41, which was lower than the independent HP mode. This was because the overall photovoltaic/thermal efficiency was mostly influenced by the variation of thermal efficiency, and the thermal efficiency of LHP mode was much lower than that of HP mode due to their different heat transfer performances. While after switching to HP mode, the overall photovoltaic/thermal efficiency obviously enhanced up to 0.743. The overall photovoltaic/thermal efficiency of the whole LHP/HP mode was about 33.7% lower than that of the independent HP mode.
4.1.2. On Sunny Days in Winter
In winter, there was just a small amount of refrigerant evaporating from the PV/T evaporator because of the lower solar radiation and lower ambient temperature conditions. The driving force of LHP generated by the temperature difference between refrigerant and cooling water was not enough for persistent running. Therefore, only independent HP mode could be applied in winter conditions.
Figure 6 and
Figure 7 show the simulated operating characteristics on sunny days in winter, when the solar irradiation
ES was assumed to be 350 W/m
2 and the ambient temperature
ta was 5 °C. It can be seen from
Figure 6 that the independent HP mode would take approximately 329 min to heat water to 50 °C. The COP of HP mode decreased from 5.2 to 2.48 during the heating process, and the average COP was at 3.44. From
Figure 7, it was observed that the overall photovoltaic/thermal efficiency of HP mode decreased from 0.863 to 0.627 while the compressor power consumption continuously increased from 247.7 W to 494 W. Under the typical winter conditions, the overall photovoltaic/thermal efficiency of HP mode was 0.744 and the total energy consumption was 2.04 kW·h.
From the above, the overall efficiency of LHP/HP mode was lower than that of independent HP mode in spring or autumn. However, the hybrid LHP/HP mode is effectively energy-saving, so it should have top-priority for utilization in spring or autumn with abundant solar radiation. While in winter, when solar radiation is weak or the temperature difference of the working medium in the PV/T evaporator and condenser cannot satisfy the conditions of use for the loop heat pipe, LHP system was difficult to run efficiently. Therefore, the independent HP mode is the best choice for winter.
4.2. Factors Affecting the Switchover from LHP Mode to HP Mode
Solar irradiation and ambient temperature were the two main external factors influencing the operating performances of the PV-SALHP/HP system. In order to contrast the variations of operating performances with the two main factors, we assumed heating time to be the same under different conditions. Therefore, water was assumed to be heated within 360 min from 15 °C to 50 °C. When using LHP/HP mode to make hot water within this limited time, it was necessary to choose a rational moment for switching LHP mode to HP mode based on the consideration of optimal energy savings.
In this model, the operating assumption was that the LHP/HP mode took 360 min in total to heat 150 L of water from 15 °C to 50 °C. The water temperature when switching LHP mode to HP mode was considered to be a key parameter, representing the moment of switchover under the consideration of optimal energy savings. The simulated operation performances of LHP/HP mode under different solar irradiation and ambient temperature are shown in
Figure 8 and
Figure 9. It can be observed that with the increase of solar irradiation and ambient temperature, LHP mode could be utilized for longer heating times because the temperature of the working medium in the PV/T evaporator was much higher than that in the condenser. Furthermore, the switching water temperature was higher and HP mode was utilized for a shorter heating time. Therefore, the compressor of HP mode consumed less power, as shown in
Figure 9. In addition, COP of HP mode slightly increased with the increase of solar irradiation and ambient temperature. This result was owing to the fact that although the heat gain of evaporator increased with the increases of solar irradiation and ambient air temperature, the compressor power of HP mode also increased with the rising water temperature.
Therefore, with the increase in solar irradiation and ambient temperature, LHP mode should be prioritized as much as possible to save energy when solar irradiation and ambient temperature are high.
4.3. Simulated All-Year Round Operating Performances of the PV-SALHP/HP System
Nanjing has a typical summer-hot and winter-cold climate, requiring domestic hot water services all-year round. For different months, mean outdoor air temperature and mean total global solar radiation can range considerablly. In order to study the all-year round performance of the system, monthly simulation was studied in this section. As shown in
Table 4, the monthly mean outdoor air temperature,
ta, can be as high as 28.6 °C in summer and as low as 2.2 °C in winter; the monthly mean total global solar radiation,
Qsolar, ranges from 229.0 MJ/m
2 (in December) to 485.0 MJ/m
2 (in August). In Nanjing, the yearly total sunshine duration exceeds 2000 h [
11]. Using the meteorological data of Nanjing and the mathematical model developed above, the all-year round performances of PV-SALHP/HP system operating in independent HP mode and hybrid LHP/HP mode are reported in this section.
Assuming that the system was operated at the monthly mean outdoor air temperature and the monthly mean solar irradiation on sunny days.
Figure 10 and
Figure 11 show the simulated monthly operating performances of the PV-SALHP/HP system when generating electricity and heating 150 L of water from 15 °C to 50 °C. As shown in
Figure 10, from March to November, using independent HP mode consumed the highest energy consumption of 1.65 kW·h in November and the least energy consumption of 1.11 kW·h in July and August. While using hybrid LHP/HP mode, the highest energy consumption was 1.42 kW·h in November, 13.9% lower than that of HP mode. During July and August, LHP/HP mode could rely on LHP mode alone without any power consumption when heating water up to the targeted temperature. From
Figure 11, the switching water temperature is the highest in July and August. The varied tendency of monthly mean photovoltaic/thermal efficiency when using independent HP mode was similar to the varied tendency of monthly mean solar irradiation. The monthly photovoltaic/thermal efficiency of HP mode varied from 0.697 to 0.776, higher than that of the LHP/HP mode.
Through the above analysis and comparison, it was shown that on sunny days during March to November, hybrid LHP/HP mode should be prioritized as much as possible to save power consumption effectively. Especially in July and August, such a hybrid mode could rely on LHP mode alone to make hot water without any power consumption.