Fault Diagnosis of Rolling Bearings in Agricultural Machines Using SVD-EDS-GST and ResViT
Abstract
:1. Introduction
- An experimental platform for the fault diagnosis of rolling bearings in agricultural machinery is built, and a new fault diagnosis method for such bearings with SVD-EDS-GST and ResViT is proposed.
- SVD combined with the EDS is proposed to reduce the noise in vibration signals in order to remove the interference of complex noise and redundant components. The vibration signal noise reduction is realized via matrix reconstruction.
- GST is applied to the vibration signal of rolling bearings in agricultural machinery after noise removal; thus, the one-dimensional vibration signal is converted into a two-dimensional time–frequency image, and a fault data set is established.
- An improved ViT model combined with ResNet34 (ResViT) is proposed. This model uses a ResNet34 network to replace the image segmentation mechanism in the original Vision Transformer model for feature extraction, which makes the training more efficient and has strong robustness to small perturbations. At the same time, considering that the attention mechanism is not sensitive to the element position when processing global information, relative position coding is used instead of absolute position coding in order to better retain spatial information.
2. Basic Principles
2.1. SVD-EDS
2.2. GST
2.3. ResNet
2.4. Vision Transformer
- Patch and Position Embedding module. First, the GST two-dimensional fault image is divided into image blocks of the same size, and then these image blocks are linearly transformed and projected into a low-dimensional space, and the position encoding containing spatial information is added as input to the Transformer Encoder layer [28].
- Transformer Encoder module. Transformer Encoder can efficiently extract the features of input data [29]. Its structure is shown in Figure 3. Input data from the Transformer Encoder are first normalized to improve the training stability. The data capture the in-sequence dependencies through a multi-head self-attention mechanism, and dropout is applied to prevent overfitting. After that, the processed data are fused with the original input using a residual connection and are normalized again. Finally, the data are fed into the MLP block for feature transformation. The original information is retained through residual connections [30].
- Categorization Component. The features output by the Transformer Encoder are fed into the MLP head for classification, resulting in fault classification outcomes.
3. Fault Diagnosis Model
3.1. ResViT Model
3.2. Proposed SVD-EDS-GST and ResViT Fault Diagnosis Model
4. Experimental Platform for Rolling Bearing Failure in Agricultural Machinery
5. Results and Discussion
5.1. Vibration Signal Denoising Analysis
5.2. GST 2D Graph Conversion
5.3. Fault Diagnosis Results
5.3.1. Fault Diagnosis Model Analysis
5.3.2. Feature Visualization Analysis
5.3.3. Result Analysis
5.4. Comparative Analysis
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Conflicts of Interest
References
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Patch Size | Layers | Hidden Size D | MLP Size | Heads | Params |
---|---|---|---|---|---|
14 × 14 | 12 | 768 | 3072 | 12 | 86M |
Label | Rolling Bearing Condition | Motor Speed (r/min) | Length | Number of Data Sets | Sampling Frequency (Hz) |
---|---|---|---|---|---|
1 | Cage fracture | 900 | 1024 | 1000 | 6K |
2 | Normal | 900 | 1024 | 1000 | 6K |
3 | Inner raceway fault | 900 | 1024 | 1000 | 6K |
4 | Ball fault | 900 | 1024 | 1000 | 6K |
5 | Outer raceway fault | 900 | 1024 | 1000 | 6K |
Rolling Bearing Condition | Training Set | Validation Set | Test Set | Label |
---|---|---|---|---|
Cage fracture | 700 | 200 | 100 | 0 |
Normal | 700 | 200 | 100 | 1 |
Inner raceway fault | 700 | 200 | 100 | 2 |
Ball fault | 700 | 200 | 100 | 3 |
Outer raceway fault | 700 | 200 | 100 | 4 |
Total Array | 3500 | 1000 | 500 |
Method | Average Accuracy (%) | Standard Deviation (%) |
---|---|---|
STFT-ViT | 95.58 | 0.7236 |
SVD-EDS-GST-2DCNN | 95.24 | 1.2933 |
SVD-EDS-GST-LSTM | 94.28 | 1.7863 |
GST-ViT | 91.06 | 0.9834 |
SVD-EDS-GST-ViT | 98.52 | 0.4266 |
SVD-EDS-GST-ResViT | 99.08 | 0.4128 |
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Xie, F.; Wang, Y.; Wang, G.; Sun, E.; Fan, Q.; Song, M. Fault Diagnosis of Rolling Bearings in Agricultural Machines Using SVD-EDS-GST and ResViT. Agriculture 2024, 14, 1286. https://doi.org/10.3390/agriculture14081286
Xie F, Wang Y, Wang G, Sun E, Fan Q, Song M. Fault Diagnosis of Rolling Bearings in Agricultural Machines Using SVD-EDS-GST and ResViT. Agriculture. 2024; 14(8):1286. https://doi.org/10.3390/agriculture14081286
Chicago/Turabian StyleXie, Fengyun, Yang Wang, Gan Wang, Enguang Sun, Qiuyang Fan, and Minghua Song. 2024. "Fault Diagnosis of Rolling Bearings in Agricultural Machines Using SVD-EDS-GST and ResViT" Agriculture 14, no. 8: 1286. https://doi.org/10.3390/agriculture14081286
APA StyleXie, F., Wang, Y., Wang, G., Sun, E., Fan, Q., & Song, M. (2024). Fault Diagnosis of Rolling Bearings in Agricultural Machines Using SVD-EDS-GST and ResViT. Agriculture, 14(8), 1286. https://doi.org/10.3390/agriculture14081286