Gas–Water–Sand Inflow Patterns and Completion Optimization in Hydrate Wells with Different Sand Control Completions
Abstract
:1. Introduction
2. Methodology
3. Materials and Methods
3.1. Apparatus and Materials
3.2. Procedure and Methods
- (1)
- Put the screen into the simulated wellbore and pack the gravel into the annular between the screen and casing, connect the experimental device, and check the air tightness of the device.
- (2)
- Add the compound formation sand to the automatic sand filler, and fill the liquid storage tank with water.
- (3)
- Open the screw pump to pump water into the pipeline, and check the sealing of the device.
- (4)
- Set the target water and gas flow rate, adjust the VCSP, realize the mixing of gas, water, and sand through the gas–water mixer, turn on the screw pump, and return the pump to start the experiment.
- (5)
- Collect the flow and pressure data in real time through the data acquisition system to calculate the permeability of the screen and gravel packing layer, record the height of the gas–water interface in the wellbore annular by a camera, and collect and measure the volume of the sand deposited in the annulus at the end of the experiment.
4. Results
4.1. Inflow Pattern in SAS Completion
4.1.1. Situation of Vertical SAS Well
- (1)
- Gas–water interface
- (2)
- Influencing factors
4.1.2. Gas-Water–Sand Inflow in Horizontal SAS Well
4.1.3. Mechanism of Gas–Water Interface Transition
4.2. Inflow Pattern Analysis of GP Well
4.2.1. Uniform Inflow Pattern
4.2.2. Erosion Failure of Packed Gravel
4.2.3. Plugging Performance
4.3. Optimization of Completion
5. Discussion
6. Conclusions
- (1)
- The gas–water stratification occurs in horizontal and vertical wells with SAS completion. The gas is at the top of the wellbore, while the water carries sand at the bottom. The gas–water interface rises with the screen plugging. A high VCSP and low deviation angle exacerbated screen plugging, resulting in a faster rising rate of the gas–water interface. Moreover, the gas perturbation helps to unplug the screen when in a small GWR, but a high GWR increases the amount of sand suspended in the water, exacerbating the plugging degree of the screen. Therefore, the rising rate of the gas–water interface decreases first and then increases with the increase in the GWR. The screen is unevenly plugged due to the influence of the gas–water stratified flow, and the lower part of the screen is severely plugged, while the upper part maintains high permeability.
- (2)
- Gas–water–sand flow uniformly without the gas–water stratification phenomenon due to the complex pore-throat structure formed between the gravels in the horizontal and vertical wells with GP completion. However, the gravel rearranges and forms erosion holes under the impact of gas and water, and the erosion holes gradually expand, ultimately leading to the internal screen leakage of the gravel layer and the sand control failure of the GP completion. The stability of the gravel layer is significantly affected by the gravel packing degree and the GWR. The lower the gravel packing degree and the higher the GWR, the larger the erosion holes formed in the gravel layer.
- (3)
- For the SAS completion method, because the gas–water stratification flow causes uneven plugging of the screen, it is recommended to design the sand control accuracy of the screen in two sections. Increase the sand control accuracy of the lower part of the screen to enhance sand control performance. Conversely, decrease that of the upper part of the screen to maintain high permeability performance. For the GP completion method, the gravel layer is prone to instability, leading to sand control failure. Increase the gravel density under the premise of ensuring the stability of the hydrate reservoir to enhance the gravel packing degree, and use the coated ceramic with cementing effect to improve the stability of the gravel layer. In addition, when designing the sand control accuracy of the screen, it is not only necessary to consider the supporting gravel, but also, more importantly, it should be considered that the screen can directly control the formation sand.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Number | Sand Control Completion | Deviation Angle/° | GWR/m3/m3 | VCSP/% | Factor |
---|---|---|---|---|---|
1 | SAS | 0 | 0.67 | 0.2 | VCSP |
2 | SAS | 0 | 0.67 | 0.3 | |
3 | SAS | 0 | 0.67 | 0.4 | |
4 | SAS | 0 | 0.67 | 0.5 | |
5 | SAS | 0 | 0 | 0.3 | GWR |
6 | SAS | 0 | 0.13 | 0.3 | |
7 | SAS | 0 | 0.4 | 0.3 | |
8 | SAS | 0 | 0.67 | 0.3 | |
9 | SAS | 15 | 0.67 | 0.3 | Deviation angle |
10 | SAS | 30 | 0.67 | 0.3 | |
11 | SAS | 45 | 0.67 | 0.3 | |
12 | SAS | 60 | 0.67 | 0.3 | |
13 | SAS | 75 | 0.67 | 0.3 | |
14 | SAS | 90 | 0.67 | 0.3 | |
15 | GP | 0 | 0.67 | 0.3 | GWR |
16 | GP | 90 | 0.9 | 0.3 | |
17 | GP | 90 | 1.8 | 0.3 | |
18 | GP | 90 | 2.7 | 0.3 |
GWR/(m3/m3) | Initial Permeability/D | Plugging Permeability/D | Permeability with Erosion Hole/D | Recovery Rate/% | Loss Rate/% |
---|---|---|---|---|---|
0.9 | 9.723 | 0.132 | 2.539 | 1823.48 | 98.64 |
1.8 | 9.719 | 0.154 | 3.196 | 1975.32 | 98.42 |
2.7 | 9.727 | 0.279 | 5.936 | 2027.60 | 97.13 |
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Liu, C.; Dong, C.; Shi, H.; Yu, Y.; Yin, B. Gas–Water–Sand Inflow Patterns and Completion Optimization in Hydrate Wells with Different Sand Control Completions. J. Mar. Sci. Eng. 2024, 12, 2071. https://doi.org/10.3390/jmse12112071
Liu C, Dong C, Shi H, Yu Y, Yin B. Gas–Water–Sand Inflow Patterns and Completion Optimization in Hydrate Wells with Different Sand Control Completions. Journal of Marine Science and Engineering. 2024; 12(11):2071. https://doi.org/10.3390/jmse12112071
Chicago/Turabian StyleLiu, Chenfeng, Changyin Dong, Haoxian Shi, Yanjiang Yu, and Bin Yin. 2024. "Gas–Water–Sand Inflow Patterns and Completion Optimization in Hydrate Wells with Different Sand Control Completions" Journal of Marine Science and Engineering 12, no. 11: 2071. https://doi.org/10.3390/jmse12112071
APA StyleLiu, C., Dong, C., Shi, H., Yu, Y., & Yin, B. (2024). Gas–Water–Sand Inflow Patterns and Completion Optimization in Hydrate Wells with Different Sand Control Completions. Journal of Marine Science and Engineering, 12(11), 2071. https://doi.org/10.3390/jmse12112071