Utilization of Modified Red Mud Waste from the Bayer Process as Subgrade and Its Performance Assessment in a Large-Sale Application
Abstract
:1. Introduction
2. Materials and Methodology
2.1. Original Red Mud Waste from the Bayer Process
2.1.1. Chemical Composition of Bayer Red Mud Waste
2.1.2. Engineering Properties of Red Mud Waste
- The specific gravity of Bayer red mud ranged between 2.70–3.10;
- The measured value of compression coefficient a1-2 ranged between 0.15–0.35 MPa−1 which has medium compressibility in accordance with Code for design of building foundation (GB 50007-2011);
- The liquid limit (WL) was more than 50%, and the plasticity index IP was less than 17, which is similar to the engineering characteristics of high liquid limit silty clay in accordance with Test methods of soils for highway engineering (JTG 3430-2020);
- The unconfined compressive strength under the optimal water content state was between 400–600 kPa, and its water stability was poor, leading to disintegration immediately after immersion.
2.1.3. Leaching of Hazardous Substances of Red Mud Waste
2.2. Modification of Bayer Red Mud
2.2.1. Modifier used in this Study
2.2.2. Mixture Design and Sample Preparation
2.3. Case Study of a Practical Application of Modified Bayer Red Mud as Subgrade
3. Results and Discussion
3.1. Properties of Solidified Red Mud in the Laboratory
3.1.1. Effect of Modifier on Optimum Moisture Content and Maximum Dry Density
3.1.2. Unconfined Compressive Strength of Solidified Red Mud
3.1.3. Road Performance of Bayer Red Mud before and after Curing Modification
3.1.4. Leaching of Hazardous Substances in Solidified Red Mud
3.2. Performance of Modified Bayer Red Mud as Subgrade in Practical Application
3.2.1. Construction Method and Quality Control of Subgrade with Modified Bayer Red Mud
- The moisture content of the modified Bayer red mud should be tested after mixing in the plant and spreading on site, and the measured moisture content should be controlled at 2–3 percentage points higher than the optimal moisture content.
- The dosage of the solidified modifier should be controlled accurately in the mixing station, and the error should not be more than ±0.5%. After mixing, the surface color of the modified red mud is even and consistent, and there is no ash mass and gray strip. The maximum particle size should not exceed 5 mm.
- In a single-layer construction, the on-site compaction should be completed within 4 h after mixing. In the multi-layer continuous construction, the next filling layer should be compacted within 4 h of the previous filling layer.
- After compaction, the surface should be covered with felt or watered for curing, and the curing period should not be less than 2 days.
3.2.2. Environmental Monitoring of Subgrade Filled with the Modified Red Mud
3.2.3. Road Performance of Subgrade Filled with the Modified Red Mud
3.2.4. Benefit Analysis of Subgrade Filled with the Modified Red Mud
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Chemical Composition | Fe2O3 | Al2O3 | SiO2 | CaO | MgO | TiO2 | Na2O | K2O | Loss |
---|---|---|---|---|---|---|---|---|---|
Content/% | 34.3 | 21.4 | 20.1 | 3.2 | 0.3 | 2.0 | 8.1 | 0.2 | 9.7 |
Project | Total Cr | As | Se | Mo | Sb | V | Cr6+ | F− |
---|---|---|---|---|---|---|---|---|
Leaching concentration (mg/L) | 1.5 | 0.0097 | 0.01 | 0.16 | 0.03 | 1.10 | 1.45 | 16.1 |
Limit value of hazardous waste (mg/L) | 15 | 5 | 1 | — | — | — | 5 | 100 |
Category | ω (%) | ρd (g/cm3) | wL (%) | wP (%) | IP | φ (°) | c (kPa) | E0 (MPa) | CBR (%) |
---|---|---|---|---|---|---|---|---|---|
Original red mud | 27.7 | 1.603 | 51.4 | 38.1 | 13.3 | 24.2 | 31.0 | 27.3 | 4.3 |
Modified red mud | 28.7 | 1.660 | 37.2 | 22.1 | 15.1 | 36.8 | 143.2 | 705.4 | 124 |
Category | Total Cr | As | Se | Mo | Sb | V | Cr6+ | F− |
---|---|---|---|---|---|---|---|---|
Leaching concentration(mg/L) | 1.21 | 0.0028 | 0.0013 | 0.12 | 0.02 | 0.34 | 0.031 | 2.68 |
Percentage reduction (%) | 19.3 | 71.1 | 87.0 | 37.5 | 33.3 | 69.1 | 97.9 | 83.4 |
Measuring Points | E/MPa | Evd/MPa | l/0.01 mm | Measuring Point | E/MPa | Evd/MPa | l/0.01 mm |
---|---|---|---|---|---|---|---|
1-1 | 79.4 | 98.2 | 138.9 | 2-1 | 76.9 | 86.0 | 116.2 |
1-2 | 108.3 | 166.0 | 89.5 | 2-2 | 143.9 | 217.1 | 49.6 |
1-3 | 88.9 | 118.1 | 111.2 | 2-3 | 164.7 | 229.5 | 54.4 |
1-4 | 100.7 | 152.3 | 96.9 | 2-4 | 125.2 | 152.0 | 63.1 |
1-5 | 110.7 | 156.9 | 81.6 | 2-5 | 174.0 | 260.6 | 50.6 |
1-6 | 90.6 | 139.5 | 101.7 | 2-6 | 151.1 | 209.6 | 56.2 |
1-7 | 112.3 | 143.5 | 75.4 | 2-7 | 115.4 | 201.1 | 74.0 |
1-8 | 134.2 | 187.6 | 74.5 | 2-8 | 169.8 | 199.8 | 62.2 |
1-9 | 123.1 | 185.0 | 69.9 | 2-9 | 185.3 | 267.2 | 51.4 |
1-10 | 142.3 | 184.4 | 63.7 | 2-10 | 145.7 | 197.9 | 62.5 |
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Ma, S.; Sun, Z.; Wei, J.; Zhang, X.; Zhang, L. Utilization of Modified Red Mud Waste from the Bayer Process as Subgrade and Its Performance Assessment in a Large-Sale Application. Coatings 2022, 12, 471. https://doi.org/10.3390/coatings12040471
Ma S, Sun Z, Wei J, Zhang X, Zhang L. Utilization of Modified Red Mud Waste from the Bayer Process as Subgrade and Its Performance Assessment in a Large-Sale Application. Coatings. 2022; 12(4):471. https://doi.org/10.3390/coatings12040471
Chicago/Turabian StyleMa, Shijie, Zhaoyun Sun, Jincheng Wei, Xiaomeng Zhang, and Lei Zhang. 2022. "Utilization of Modified Red Mud Waste from the Bayer Process as Subgrade and Its Performance Assessment in a Large-Sale Application" Coatings 12, no. 4: 471. https://doi.org/10.3390/coatings12040471
APA StyleMa, S., Sun, Z., Wei, J., Zhang, X., & Zhang, L. (2022). Utilization of Modified Red Mud Waste from the Bayer Process as Subgrade and Its Performance Assessment in a Large-Sale Application. Coatings, 12(4), 471. https://doi.org/10.3390/coatings12040471