Production of Al–Mn/WC Composite Coatings with Electrodeposition in AlCl3–NaCl–KCl–MnCl2 Molten Salts
Abstract
:1. Introduction
2. Experimental
2.1. Preparation of NaCl–KCl Solid Salts Containing WC Particles
2.2. Electrodeposition Process for Producing Al–Mn/WC Composite Coatings
2.3. Characterization of WC Raw Materials and Coatings
3. Results and Discussion
3.1. Preparation of Al–Mn/WC Composite Coatings at Various Rotating Speeds
3.2. Preparation of Al–Mn/WC Composite Coatings at Various Current Densities
4. Conclusions
- (1)
- With the assistance of mechanical stirring, Al–Mn/WC composite coatings can be prepared using electrodeposition with an enhanced value of microhardness compared with Al–Mn alloy coatings.
- (2)
- At different rotating speeds between 400 rpm and 700 rpm, a better distribution of incorporated WC particles caused by the increased rotating speeds was found, due to the better suspension of WC particles. At 600 rpm and 700 rpm, the highest microhardness value of the Al–Mn/WC composite coatings was reached at 650 HV0.1, compared with 530 HV0.1 of Al–Mn coatings with a similar Mn content.
- (3)
- Under various cathode current densities ranging from 15 mA/cm2 to 55 mA/cm2, the amount of embedded WC particles and their distribution in Al–Mn/WC composite coatings have been improved. A further increase to 75 mA/cm2 resulted in a slightly reduced amount of embedded WC particles and an uneven distribution of them. Therefore, the highest microhardness value (670 HV0.1) was obtained at 55 mA/cm2.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
- Peng, D.; Cong, D.; Song, K.; Ding, X.; Wang, X.; Bai, Y.; Yang, X.; Yin, C.; Zhang, Y.; Rao, J.; et al. Mirror-like Bright Al-Mn Coatings Electrodeposition from 1-Ethyl-3 Methylimidazolium Chloride-AlCl3-MnCl2 Ionic Liquids with Pyridine Derivatives. Materials 2021, 14, 6226. [Google Scholar] [CrossRef] [PubMed]
- Reffass, M.; Berziou, C.; Rebere, C.; Billard, A.; Creus, J. Corrosion behaviour of magnetron-sputtered Al1−xMnx coatings in neutral saline solution. Corros. Sci. 2010, 52, 3615–3623. [Google Scholar] [CrossRef]
- Mraied, H.; Cai, W.; Sagüés, A.A. Corrosion resistance of Al and Al-Mn thin films. Thin Solid Films 2016, 615, 391–401. [Google Scholar] [CrossRef] [Green Version]
- Dobruchowska, E.; Gilewicz, A.; Warcholinski, B.; Libralesso, L.; Batory, D.; Szparaga, L.; Murzynski, D.; Ratajski, J. Al-Mn based coatings deposited by cathodic arc evaporation for corrosion protection of AISI 4140 alloy steel. Surf. Coat. Technol. 2019, 362, 345–354. [Google Scholar] [CrossRef]
- Zhang, J.; Yan, C.; Wang, F. Electrodeposition of Al–Mn alloy on AZ31B magnesium alloy in molten salts. Appl. Surf. Sci. 2009, 255, 4926–4932. [Google Scholar] [CrossRef]
- Ding, J.; Xu, B.; Ling, G. Al-Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance. Appl. Surf. Sci. 2014, 305, 309–313. [Google Scholar] [CrossRef]
- Schaedler, T.A.; Chan, L.J.; Clough, E.C.; Stilke, M.A.; Hundley, J.M.; Masur, L.J. Nanocrystalline Aluminum Truss Cores for Lightweight Sandwich Structures. JOM 2017, 69, 2626–2634. [Google Scholar] [CrossRef] [Green Version]
- Hilty, R.D.; Masur, L.J. On the Formation of Lightweight Nanocrystalline Aluminum Alloys by Electrodeposition. JOM 2017, 69, 2621–2625. [Google Scholar] [CrossRef]
- Walsh, F.C.; Wang, S.; Zhou, N. The Electrodeposition of Composite Coatings: Diversity, Applications and Challenges. Curr. Opin. Electrochem. 2020, 20, 8–19. [Google Scholar] [CrossRef]
- Sankara Narayanan, T.S.N.; Seshadri, S.K. Electro- and Electroless Deposited Composite Coatings: Preparation, Characteristics, and Applications; American Cancer Society: Philadelphia, PA, USA, 2012; Volume 20. [Google Scholar]
- Low, C.T.J.; Wills, R.G.A.; Walsh, F. Electrodeposition of composite coatings containing nanoparticles in a metal deposit. Surf. Coat. Technol. 2006, 201, 371–383. [Google Scholar] [CrossRef]
- Fu, Y.Y.; Chen, X.Y.; Zhang, B.T.; Gong, Y.; Zhang, H.; Li, H. Fabrication of nanodiamond reinforced aluminum composite coatings by flame spraying for marine applications. Mater. Today Commun. 2018, 17, 46–52. [Google Scholar] [CrossRef]
- Fang, L.; Xu, Y.; Gao, L.; Suo, X.; Gong, J.; Li, H. Cold-Sprayed Aluminum-Silica Composite Coatings Enhance Antiwear/Anticorrosion Performances of AZ31 Magnesium Alloy. Adv. Mater. Sci. Eng. 2018, 2018, 3215340. [Google Scholar] [CrossRef] [Green Version]
- Yang, W.M.; Li, X.Y.; Du, D.X.; Cao, Y.; Leng, Y. Structure of Al-based composite coatings prepared by thermal diffusion of the arc-ion plating Al coatings. Int. J. Mod. Phys. B 2019, 33, 1940021. [Google Scholar] [CrossRef]
- Wang, P.; Gao, Z.; Li, J.Z.; Cheng, D.; Niu, J. Research on reaction brazing of Ti layer-coated SiCp/Al composites using Al-based filler metal foil. Compos. Interfaces 2019, 26, 1057–1068. [Google Scholar] [CrossRef]
- Li, C.G.; Li, S.; Liu, C.M.; Zhang, Y.; Deng, P.; Guo, Y.; Wang, J.; Wang, Y. Effect of WC addition on microstructure and tribological properties of bimodal aluminum composite coatings fabricated by laser surface alloying. Mater. Chem. Phys. 2019, 234, 9–15. [Google Scholar] [CrossRef]
- Yang, F.; Qin, Q.; Shi, T.; Chen, C.; Guo, Z. Surface strengthening aluminum alloy by in-situ TiC-TiB2 composite coating. Ceram. Int. 2019, 45, 4243–4252. [Google Scholar] [CrossRef]
- Khasenova, R.S.; Komarov, S.V.; Zadorozhnyy, V.Y. Mechanical plating of Al/CNT composite coatings on aluminum substrates. J. Alloys Compd. 2017, 707, 238–244. [Google Scholar] [CrossRef]
- Li, J.C.; Nan, S.H.; Jiang, Q. Study of the electrodeposition of Al–Mn amorphous alloys from molten salts. Surf. Coat. Technol. 1998, 106, 135–139. [Google Scholar] [CrossRef]
- Jafarian, M.; Maleki, A.; Danaee, I.; Gobal, F.; Mahjani, M.G. Electrodeposition of Al, Mn, and Al–Mn Alloy on aluminum electrodes from molten salt (AlCl3–NaCl–KCl). J. Appl. Electrochem. 2009, 39, 1297–1303. [Google Scholar] [CrossRef]
- Stafford, G.R. Electrodeposition of an aluminum-manganese metallic glass from molten salts. J. Electrochem. Soc. 1989, 136, 635–639. [Google Scholar] [CrossRef]
- Gu, Y.K.; Liu, J.; Qu, S.; Deng, Y.; Han, X.; Hu, W.; Zhong, C. Electrodeposition of alloys and compounds from high-temperature molten salts. J. Alloys Compd. 2017, 690, 228–238. [Google Scholar] [CrossRef]
- Chen, J.; Xu, B.; Ling, G. Amorphous Al–Mn coating on NdFeB magnets: Electrodeposition from AlCl3–EMIC–MnCl2 ionic liquid and its corrosion behavior. Mater. Chem. Phys. 2012, 134, 1067–1071. [Google Scholar] [CrossRef]
- Ispas, A.; Vlaic, C.A.; Camargo, M.K.; Bund, A. Electrochemical Deposition of Aluminum and Aluminum-Manganese Alloys in Ionic Liquids. ECS Trans. 2016, 75, 15. [Google Scholar] [CrossRef]
- Maniam, K.K.; Paul, S. A Review on the Electrodeposition of Aluminum and Aluminum Alloys in Ionic Liquids. Coatings 2021, 11, 80. [Google Scholar] [CrossRef]
- Jesus, S.; Filho, R.M. Are ionic liquids eco-friendly? Renew. Sustain. Energy Rev. 2022, 157, 112039. [Google Scholar] [CrossRef]
- Cai, T.T. Study of Al-Mn Alloy Plating on Steel Surface and Its Corrosion Resistance. Master’s Thesis, Northeastern University, Shenyang, China, 2014. [Google Scholar]
- Ding, D.S.; Jin, W.L.; Luo, W.J.; Ge, C.T.; Kou, Q.; Xiao, S.J.; Zhang, J. Preparation of Al/TiC Nanocomposite Coatings on 304 Stainless Steel via Electrodeposition in Inorganic Molten Salts. Int. J. Electrochem. Sci. 2021, 16, 21114. [Google Scholar] [CrossRef]
- Uchida, J.; Shibuya, A.; Tsuda, T.; Yamamoto, Y.; Seto, H. Al-Mn electroplating by molten salt electrolysis. J. Surf. Fish. Soc. Jpn. 1991, 42, 201–205. [Google Scholar]
- Zhan, C.W.; Ge, Y.L.; Tian, L.X.; Wang, S.X.; Yang, Y.K.; Lian, Z.P.; Du, L. Effect of stirring speed and particle size on the amount of Ni-CBN composite by composite electrodeposition and analysis of the mechanism. Electroplat. Finish. 2022, 44, 1–5. [Google Scholar]
- Cui, P.F.; Zhang, K.Y.; Zhou, Z.Y.; Li, Y.G.; Yang, K.L. Effect of stirring rate on the corrosion resistance of electrodeposited Ni-Sn/TiO2 composite coatings. Steel Vanadium Titan. 2020, 41, 40–44. [Google Scholar]
- Zhang, Q.; Tan, J.; Xie, F.K.; Meng, L.D.; Zang, Y.; Zhu, X.Y. Effect of current density on the organization and properties of Co-Ni-Cr3C2 composite plating by jet electrodeposition. Surf. Technol. 2020, 49, 191–199. [Google Scholar]
- Sadowska-mazur, J.; Warwick, M.E. A preliminary study of the electrodeposition of tin and non-metallic particles. Plat. Surf. Finish. 1985, 72, 120–125. [Google Scholar]
- Léo, F.; Vincent, B.; Vincent, F.; Henri, S.; Christophe, T. Equivalent Electrical Model for High Current Density Zinc Electrodeposition: Investigation through Polarization Curves and Electrochemical Impedance Spectroscopy. Int. J. Electrochem. Sci. 2023, 18, 100185. [Google Scholar]
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Qi, W.; Ding, D.; Luo, W.; Jin, W.; Kou, Q.; Ge, C.; Xiao, S. Production of Al–Mn/WC Composite Coatings with Electrodeposition in AlCl3–NaCl–KCl–MnCl2 Molten Salts. Coatings 2023, 13, 1246. https://doi.org/10.3390/coatings13071246
Qi W, Ding D, Luo W, Jin W, Kou Q, Ge C, Xiao S. Production of Al–Mn/WC Composite Coatings with Electrodeposition in AlCl3–NaCl–KCl–MnCl2 Molten Salts. Coatings. 2023; 13(7):1246. https://doi.org/10.3390/coatings13071246
Chicago/Turabian StyleQi, Wenjuan, Desheng Ding, Weijie Luo, Weiliang Jin, Qian Kou, Chuntao Ge, and Saijun Xiao. 2023. "Production of Al–Mn/WC Composite Coatings with Electrodeposition in AlCl3–NaCl–KCl–MnCl2 Molten Salts" Coatings 13, no. 7: 1246. https://doi.org/10.3390/coatings13071246
APA StyleQi, W., Ding, D., Luo, W., Jin, W., Kou, Q., Ge, C., & Xiao, S. (2023). Production of Al–Mn/WC Composite Coatings with Electrodeposition in AlCl3–NaCl–KCl–MnCl2 Molten Salts. Coatings, 13(7), 1246. https://doi.org/10.3390/coatings13071246