3.1. HETMCC Single-Phase Stability Calculations
Models with NaCl-type structures featuring two sets of face-centered cubic (FCC) lattice phase nesting were established for the seven chosen TMCs: TiC, ZrC, MoC, VC, NbC, WC, and TaC.
Figure 1 shows the TiC model. The computed values for the lattice constant, volume, and energy are listed in
Table 2.
A plethora of experiments have shown that HETMCCs maintain the same FCC sublattice structure as TMCs upon the formation of a solid solution, one FCC sublattice is occupied by carbon atoms, while metal atoms are randomly distributed in the other FCC sublattice [
13,
30,
31,
32,
33,
34,
35,
36,
37,
38]. In this paper, we constructed 21 distinct HETMCC models, each comprising 80 atoms (40 metal atoms and 40 carbon atoms). A schematic illustration of the crystal cell model is presented in
Figure 2.
The elevated stability of the single-phase structure is advantageous for maintaining the integrity of the single-phase solid solution and reducing the likelihood of phase transformation and amorphization of HETMCCs after irradiation. Presently, the criteria for assessing single-phase stability lack consistency. This work aims to explore the phase stability of HETMCCs through an examination of three critical factors: structural distortion, thermodynamic properties, and the distribution of bond lengths among neighboring atoms. Three parameters were selected to analyze the structural distortion of HETMCCs: the difference in the radius of metal atoms (δr), the difference in lattice constant (δa), and the volume change rate (ωv). Two parameters were selected to analyze the thermodynamics of HETMCCs: the mixing enthalpy (ΔHmix) and the mixing of Gibbs free energy (ΔGmix).
The calculations of
δr,
δa, and
ωv for 21 HETMCC models are presented in
Table 3. To facilitate analysis, these data are plotted in
Figure 3. It can be seen that the
δa of 21 HETMCCs is less than 5%, indicating their theoretical capacity to exist as a single phase. The less structural distortion present, the lower the distortion energy, which is beneficial for the stability of the structure. The HETMCC-14 system demonstrates the lowest
δr and
δa values, along with the systems examined, along with a minimal
ωv, which suggests it has strong single-phase stability. Conversely, the HETMCC-3 system displays significant structural distortion across three distinct forms, resulting in diminished single-phase stability. In
Figure 3, the values of
δr and
δa for the 21 HETMCCs are roughly consistent, whereas
ωv does not reveal a discernible trend. The existing literature has yet to definitively establish the reliability of
ωv as a predictor of the single-phase stability of HETMCCs. Therefore, when considering solely
δr and
δa, the HETMCC-10, HETMCC-11, and HETMCC-13 systems are identified as exhibiting good single-phase stability, while HETMCC-9, HETMCC-17, and HETMCC-18 systems are identified as exhibiting poor single-phase stability.
The calculated values of Δ
Hmix and Δ
Gmix for HETMCCs at room temperature (
T = 298 K) are shown in
Table 4. These data are illustrated in
Figure 4. The Δ
Hmix values across the 21 systems range from −15 kJ/mol to 5 kJ/mol. Theoretically, all systems have the potential to form single-phase solid solutions. Specifically, the Δ
Hmix value approaching zero correlates with an increased likelihood of developing a disordered solid solution. Consequently, based solely on the mixing enthalpy, HETMCC-12, HETMCC-16, HETMCC-18, and HETMCC-21 show superior single-phase stability, whereas HETMCC-4, HETMCC-6, HETMCC-8, and HETMCC-17 display inadequate single-phase stability. The Δ
Gmix values for HETMCC-8 and HETMCC-17 are both positive, indicating that the two systems are unstable and prone to phase decomposition at room temperature.
With the exception of the HETMCC-2 system, the phase compositions predicted by the computational analyses are in strong agreement with the experimental observations. Specifically, experiments revealed that HETMCC-2 synthesized a multiphase structure [
30]. Based on the calculation results, we speculate that this phenomenon may be related to the larger lattice distortion and the mixing enthalpy with greater absolute value of HETMCC-2. A stable single-phase structure can be maintained in the system only when the structural distortion and thermodynamic properties both fulfill the criteria necessary for single-phase formation. Considering the lattice distortion and thermodynamic properties, it is posited that HETMCC-2, HETMCC-8, and HETMCC-17 exhibit limited stability as a single phase, with HETMCC-8 and HETMCC-17 being especially prone to phase decomposition at room temperature. The phase stability of the HETMCC-5, HETMCC-12, HETMCC-19, and HETMCC-21 systems is comparatively superior.
This work explores the connection between microstructure and the single-phase stability of HETMCCs. We have gathered the nearest neighbor atomic pair bond lengths for five systems that show strong single-phase stability (HETMCC-5, HETMCC-12, HETMCC-13, HETMCC-19, HETMCC-21) and five systems that exhibit weak single-phase stability (HETMCC-2, HETMCC-4, HETMCC-6, HETMCC-8, HETMCC-17), as depicted in
Figure 5. The bond lengths of Zr-C and Ta-C are generally longer than those of other TMCs. In contrast, The V-C and W-C bond lengths are comparatively short, and the range of bond lengths is wider. It is evident that there is no clear relationship between the bond length distribution in HETMCCs and their single-phase stability.
3.2. Electronic Structure Analysis of HETMCCs
In this part, we investigate the microscopic mechanism that contributes to the single-phase stability of HETMCCs by analyzing their electronic structure.
Figure 6 displays the total density of states (DOS) diagram for 21 systems, and
Table 5 provides a summary of the total number of electrons gained and lost by the atoms. It is clear that the DOS for the 21 systems is quite comparable, and the DOS at the Fermi level is above zero, suggesting that HETMCCs fundamentally exhibit metallic characteristics. A lower DOS at the Fermi level signifies enhanced stability of the system. The diagram shows that the DOS values for the six systems without the V element are the lowest, indicating that the inclusion of the V element adversely affects single-phase stability. The number of electrons obtained by carbon atoms in different systems varies between 0.59 e and 0.75 e, showing no major differences. In contrast, the number of electrons lost by the same metal element differs across various systems. This variation arises from the competitive interactions between different metal atoms. When a metal element with a greater propensity to lose electrons is present, the electron loss from other metal elements decreases accordingly. The electron loss capacity of the seven transition metal elements across all systems follows this order: Zr > Ti > Nb > V > Mo > W > Ta.
To examine how different metal elements affect the electronic structure, the partial density of states (PDOS) and differential charge density for HETMCC-14 and HETMCC-17 were computed, as shown in
Figure 7 and
Figure 8. It is clear that the d orbitals of the seven metal atoms, along with the s and p orbitals of the nearby carbon atoms, show significant peaks at identical energy levels. This observation suggests a propensity for the metal atoms to engage in bonding interactions with the surrounding carbon atoms. In the differential charge density diagram, the blue regions correspond to an increase in electron density, while the red regions signify a reduction in electron density. The charge density between the Ti, Zr, and V atoms and their neighboring C atoms both increases and decreases, suggesting that the Ti-C, Zr-C, and V-C bonds have both ionic and covalent properties. The charge density around Mo, Nb, W, and Ta atoms decreases, while the charge density around C atoms increases, suggesting that the Mo-C, Nb-C, W-C, and Ta-C bonds are mainly defined by ionic bonding. A significant number of delocalized electrons are spread out around the metal atoms, suggesting that metallic bonds exist within the system. According to
Table 5, the number of electrons lost by Ta atoms is very low, with some values even showing negative numbers. However, there are still formant peaks observed between Ta and C atoms, suggesting that they interact with one another. As shown in
Figure 8, when Zr, Ti, and V atoms, which possess a strong ability to lose electrons, are nearby Ta atoms, the non-localized electrons are no longer found in the space between the metals, leading to a reduction in the strength of the metallic bonds among them. Consequently, the negative value related to Ta atoms may be a result of the weak interaction with C atoms. In a system with multiple metal elements, the movement of free electrons is limited, making it easier for them to be drawn towards Ta atoms.
3.3. Calculation of Vacancy Defect Properties for HETMCCs
This study calculated the vacancy defect properties of TMCs and HETMCCs using first principles to predict their radiation resistance. TMC models are scaled up to 64 atoms, after which a carbon atom is randomly removed to form a 63-atom TMC model containing a carbon vacancy defect, as shown in
Figure 9. The chemical potential of a carbon atom in TMCs corresponds to the energy of a carbon atom in graphite. The formation energies of carbon vacancy defects in TMCs are summarized in
Table 6. The data reveal that the formation energies of carbon vacancy defects in ZrC and TiC are positive, suggesting that such defects are unlikely to form spontaneously. This property may contribute to enhanced radiation resistance. The formation energy of carbon vacancy defects in other TMCs is negative, indicating that the existence of carbon vacancy defect enhances the stability of the system. The formation energy of carbon vacancy defects in MoC and WC is relatively low. When Mo and W elements form an FCC structure with carbon, the non-stoichiometric state is more stable than the stoichiometric state. Therefore, it is advisable to adjust the concentrations of Mo and W elements in HETMCCs to optimize the radiation resistance of materials.
In this study, we calculated the migration energy of a carbon vacancy defect to the closest carbon vacancy defect. We used twelve positional points that are linearly interpolated between the starting and ending states of the vacancy migration to illustrate the migration pathways. The LST/QST tool of the castep module was used to search for the transition state. The model used to calculate the formation energy of vacancy defects is the pre-migration model. The post-migration model is formed by exchanging the positions of the carbon vacancy defects in the pre-migration model with the nearest carbon atoms. An energy distribution diagram for the systems along the vacancy migration pathway is produced, taking the TiC system as a case study, as shown in
Figure 10. It is clear that the saddle point is located at the center of the migration path.
Table 7 shows the calculated values for the migration energy of carbon vacancy defects. The results reveal that the migration energy for carbon vacancy defects across all systems is positive, indicating that a potential barrier must be overcome for migration to take place. The carbon vacancy defects in ZrC and TiC show the highest migration resistance, followed by those in TaC, NbC, and VC. Conversely, the carbon vacancy defects in MoC and WC show comparatively lower migration resistance.
Among 21 HETMCCs, five systems (HETMCC-4, HETMCC-6, HETMCC-10, HETMCC-11, and HETMCC-14) were selected to investigate the characteristics of carbon vacancy defects. The analysis revealed that ZrC and TiC exhibit the highest energies for the formation and migration of vacancy defects, while WC demonstrates the lowest energies. Therefore, three types of carbon vacancy defects located at various positions were considered. In the ideal crystal model, the carbon atom at the center, the carbon atom that is surrounded by a higher number of W atoms, and the carbon atom that is surrounded by a higher number of Zr (or Ti) atoms were removed. The calculated formation energies for carbon vacancy defects at these different positions are presented in
Table 8. The data indicate a clear trend: the formation energy of these defects increases with the number of surrounding Zr (or Ti) atoms, whereas it decreases with the number of surrounding W atoms. The process of forming vacancy defects inherently involves the disruption of atomic bonds; thus, the formation energy for carbon vacancy defects in HETMCCs is affected by the types of metal atoms that are adjacent to the carbon vacancy. Zhao [
35] also suggests that the inclusion of Zr and Ti elements will enhance the vacancy formation energy. Due to the random distribution of metal atoms in HETMCCs, the arrangement of atoms around carbon vacancies is quite intricate. The formation energy of these vacancies is affected by the collective influence of all the nearest metal atoms. Consequently, the formation energy values for carbon vacancy defects show significant variation, ranging between the formation energies of carbon vacancies found in ZrC and WC. Matheus A. Tunes et al. [
41] and Zhao [
35] also found a larger distribution of vacancy formation energy in HETMCCs through first-principles calculations and thought that this could effectively prevent vacancy migration.
Table 9 shows the calculated migration energies for carbon vacancies in different positions. The random distribution of different metal elements in HETMCCs leads to a relatively uneven potential energy surface. Consequently, there is a wide range of carbon vacancy migration energy values, which allows for the diffusion of carbon vacancies in regions with lower energy barriers. However, the carbon vacancy migration energy of some locations even exceeds the maximum vacancy migration energies of seven TMCs. These locations can obstruct the long-range diffusion of carbon vacancy, significantly prevent the clustering of vacancies, and consequently improve the material’s resistance to radiation. The migration of carbon vacancy defects is affected by the energy barrier created by their nearest neighbor atoms. So, the type of nearest neighbor metal atoms during the migration process is pivotal in determining the migration energy. If the vacancy defect is adjacent to a higher number of W atoms when it begins to migrate and a larger number of neighboring Zr and Ti atoms at the saddle point, this will lead to the vacancy defect moving from a lower point on the potential energy surface, requiring a greater potential barrier to be overcome at the saddle point. As a result, the migration energy of this carbon vacancy defect will increase, possibly surpassing the highest vacancy migration energy found in TMCs. Zhao reached a similar conclusion, stating that the migration energy of HETMCCs is generally higher. In addition, the neighboring Zr atoms hinder vacancy migration [
35]. Therefore, selecting elements like Zr and Ti elements, which increase the migration energy, along with W element, which decreases migration energy, could contribute to the development of HETMCCs with enhanced resistance to irradiation.