Role of Wide Bandgap Materials in Power Electronics for Smart Grids Applications
Abstract
:1. Introduction
2. Applications and Requirements
- Type 1 is usually power converters with a power rating lower than the following types. Moreover they do not have communications with external devices to provide them with the capacity to manage their demand. Thus, type-1 converters are fully controlled by the load or RE. Some of these devices cannot control their reactive power injection while others add a power factor correction (PFC) stage [6,7]. The PFC allows to regulate the reactive power output and cancel it. Some examples are mode-2 EV chargers and micro PV and wind generation.
- Type 2 is similar to type 1 but they also include a communication link that allows an external element to limit the power consumed or generated in order to allow demand management tasks. A typical example of this devices are large EV charging facilities with demand-side management systems.
- Type 4 introduces, compared to type 3, the possibility of an independent control of the power references for each phase, giving the capability of providing additional grid support against unbalanced scenarios [10].
- Voltage and frequency disturbances clearance: nowadays, grid codes stablish some voltage and frequency curves in which voltage and frequency disturbances are related to a specific clearing time [11]. Grid codes ask for a safety disconnection if the disturbance lasts longer than the specified time; the objective is to guarantee the service and prevent a system blackout. On the other hand, the contrary is asked in some cases too; a disconnection previous to the maximum clearing time, in order to restore the stability of the system before its disconnection.
- Active power curtailment and slew rate: these two features help to mitigate grid instabilities due to load imbalances [12,13]. On one hand, a remote control signal to the DER imposing a maximum power reference will prevent the system of over production. On the other hand, a predefined active power slew rate guarantees a smooth starting, giving the whole system enough time to react consequently. This is especially useful after the clearing of faulty conditions, when a whole section of the system could start simultaneously to maximum power. Moreover, thanks to the advancement in communications on power converters, coordination techniques for a distributed starting could be implemented.
- Synchronism emulation curves: due to inertia, frequency disturbances produce a response in the active power output of the synchronous generators that mitigate this effect. However, power converters used for DER do not have such behaviour. They can regulate its output independently of frequency. Therefore, recent Minimum Technical Requirements (MTRs) are establishing a new concept called as synthetic inertia. The power plant is configured with an active power curve in function of frequency measurement [9,14]. In addition, some active power reserves could be asked to in order to increment the production over the nominal value in case of sub-frequency disturbances [12].
- Voltage regulation: grid codes usually include V-Q curves in order to define a criterion for DER. In the past, MTRs used to define the reactive power injection needed for a determined voltage deviation. However, nowadays recent grid codes define it as an increment because the utility grid usually sends also a reactive power reference to the converter [11]. Furthermore, power converters could be connected to the grid even there are not the needed conditions for power generation. In such cases, the power converter could be used as a static synchronous compensator (STATCOM), in order to inject reactive power and help the utility grid in its task.
- Anti-islanding techniques: the islanding phenomenon has been discussed widely in the literature, and there is a wide range of anti-islanding techniques to be implemented in power converters. The objective is to introduce a control algorithm that determines whenever the inverter is working in an undesired island condition that could produce hazards and damage in equipments, and proceed with a safety disconnection procedure [8,15,16,17].
- Low voltage ride through: some of the most common requirements present in grid codes for DER are the low voltage ride through requirements. Grid codes require of power converters to remain connected if the fault is not long enough and to help the system regulating the active and reactive current output of the converter conveniently [18].
- Black-start: black-start capability consists in the availability of power converters to restore by themselves the electric grid power supply without the need of the intervention of any central synchronous generator [19,20]. This feature is possible thanks to the development of grid-forming control strategies, in which the power converter works as a voltage source instead of a current source by different techniques: droop-based control, virtual synchronous machine, or power synchronization [21]. They are not asked in any grid code up to date, but actually, it has been discussed widely inside working groups to include it in the future.
- Controlled island operation: the opposite of anti-islanding techniques, controlled island operation tries to hold a micro-grid energized after an opening of the point of common coupling. This have to be perfectly known by the utility grid in order to avoid hazards and its purpose is to prevent an unjustified cut of the power supply of the micro-grid. As well as with black-start feature, grid-forming control strategies are the way to achieve this goal [20].
- Micro-PV: Regarding urban use-cases there are three technologies of inverters with different features and cost: string inverters, microinverters, and optimizers. Within the systems designed for applications in urban areas we can differentiate two categories, commercial and residential. Commercial applications are characterized by offering a range of power that in most manufacturers covers from 10 to 100 kW. On the other hand, residential systems for connecting to the grid are from 1 to 10 kW.Within the residential inverters we find characteristics such as multi maximum power point tracking (MPPT) input, storage ready, EV charger integrated, built-in Revenue Grade Meter, additional power supply input, or network connectivity [22,23].Commercial grid-tied inverters include features as seamless switchover, prioritize self-consumption of renewable sources or stored battery, support large loads to avoid grid peak usage, efficient fast charge, scalable battery reserve, embedded controls for sell surplus generation or curtail the production, integrated reactive power regulation functions, multiple MPP trackers, WLAN or Wi-Fi access for system monitoring and control functions [22,23].
- EV charging systems: Nowadays there are four modes of EV charging systems defined by the IEC [24,25]. Mode 1 and 2 correspond to slow charging modes, making a direct connection between grid and vehicle via household socket-outlets. On the other hand, modes 3 and 4 correspond to smart charging modes, providing a communication link to control the active power charging reference. Currently, EV is a technology with an extremely high growing rate, and their penetration rate into the distribution grid will be high in a near future [26].Nowadays, mode 4 fast chargers in publicly available outlets are replacing slow chargers, due to the necessity of short charging times in stops during journeys: up to 50 kW and/or with vehicle to grid (V2G) functionality [27,28,29]. Moreover, recent efforts to bring into the market commercial ultra-fast chargers up to 350 kW, and 500 kW are being made [30,31,32].In addition, current research projects [33] lead the integration to a new stage, providing load-balancing techniques over charging points and, therefore, contributing to grid stability [34]. Finally, other research activities look for a final integration of load balancing over buildings, leads to an optimization of the available distributed resources and needs (demand, generation, and energy storage), as well as contributing to the grid stability [35].
- Battery energy storage systems (BESSs): BESSs are a key service in the new concept of electric power grid and to provide flexibility in a wide range of scenarios. The evolution of the technology associated to batteries has led to the development of a new generation of very competitive batteries, reducing both cost and volume. Therefore, BESS are growing at tremendous rates nowadays, by the hand of the EV market [26].Growth in privately owned non-utility energy storage is driven by two primary factors. The first is regulatory initiatives that incentivize non-utility ownership of storage. The second is self-interest, i.e., profit from the use of BESS [36]. A new brand of products have appeared in the market just since a few years back related to domestic BESS [37,38]. The current state-of-the-art has allowed affordable, robust and compact designs able to be installed in most buildings and houses, developing a cutting-edge technology ready for a widespread across the entire electric power grid. Besides, thanks to the technology improvements and cost reduction of the massive irruption of the EV market [26], nowadays its use as ESS is affordable. In addition, second-life applications could be an interesting low-cost alternative to facilitate the penetration of DER in the near future [39].Urban BESSs offer a variety of services (peak shaving, load shifting, emergency back-up and demand response) related to flexibility needs in smart grids [40]. This is due they are usually associated with PV generation with a link through alternating current (AC), where both AC outputs are connected to the same house, or direct current (DC), in which case they share a common DC bus. Consequently, BESS can regulate the total power generation/consumption of the building, with available commercial models from up to 15 kW. However, manufacturers usually offer modular solutions in order to scale the product up to the needs of clients [38].Finally, BESS are being studied under another perspective too. Recently, there are some efforts to develop distributed BESS into the low voltage distribution grid. The objective is not only to provide a device able to adjust the load curve of the grid, but also to deliver ancillary services typical of flexible alternating current transmission systems (FACTS) and to correct active power unbalances between phases to avoid overloads and overheating [41], becoming an interesting tool for distributed system operators (DSOs).
- Energy routers and Distribution (D-)FACTS: The introduction of BESS and small prosumers in the electric grid have changed the unidirectional power flow of a typical power grid. Currently, scenarios with a high penetration of BESS, EV and DER must consider the possibility of bidirectional power flows in the low voltage distribution grid. Consequently, new devices have appeared to optimize the response in such circumstances, substituting current conventional transformers located in the final part of the grid. The main objective is to regenerate the signal and to hold the voltage at its nominal value, in order to avoid disturbances in the consumers, as well as providing other functionalities such as power flow control, total harmonic distortion (THD) reduction, and voltage and frequency regulation and communications [42,43,44].Besides, other initiatives [45] are developing special designed D-FACTS for a high share of renewable energies scenarios. Such devices are able to inject reactive power to help in the voltage regulation issue and, at the same time, help the system with low voltage ride through issues, mitigate low order harmonics, and they are able to redistribute active power between the power-line phases in order to avoid overloads.
- Breakdown voltage values of 1200 V will be enough for most low voltage urban applications. Therefore, achieving higher voltages in bidirectional devices is not a priority for this specific use-case.
- The size of power semiconductors will not be relevant either. Their size is small regarding the complete size of the converter, where the heatsink and the passive filters are the most bulky parts.
- The size of the passive components will have a strong importance, and high switching frequencies will be required to reduce them.
- To get compact designs, is mandatory to reduce or remove completely the cooling systems. Consequently, a key design parameter will be to get devices able to hold high working temperatures and with good behaviour respect to thermal conductivity.
- Reducing conduction and switching power losses will improve the efficiency and help to reduce the necessities of the cooling system.
- Power electronics devices must be inaudible in order to avoid discomfort in the final users.
- Devices should fulfil requirements respect to electromagnetic compatibility (EMC) and electromagnetic interference (EMI). Power semiconductors are devices with fast and abrupt transients and, therefore, are typically a source of problems regarding this issue if they have not been carefully designed [46].
- Finally, as it happens with any domestic product, the manufacturing of huge volumes require both: the use of available and affordable raw materials; and the use of cheap and reliable manufacturing process.
3. WBG Materials
3.1. SiC
3.1.1. SiC Technology Evolution and Future Trends
3.1.2. SiC Advantages and Disadvantages
- High efficiency: SiC semiconductors have lower switching power losses than Si devices. This feature allows getting efficiencies above . This meant up to energy losses reduction [69].
- Higher switching frequency operation: SiC allows to work at higher switching frequencies of operation than Si without increasing significantly power losses. Thus, units based on SiC reduce the size of passive components, decreasing the device size, weight and cost.
- High level of output voltage: due to their higher electric breakdown field, SiC-based devices can reach higher operation voltages.
- Withstanding high temperatures: SiC-based devices can handle up to 600 C, while Si-based devices can operate at maximum temperatures of 175 C.
- Higher thermal conductivity: SiC has W/cm·K, therefore it has three times more thermal conductivity than Si. Besides, SiC power devices have a lower junction-to-case thermal resistance ( K/W for SiC and K/W for Si). It implies lower cooling requirements and, therefore, smaller and cheaper cooling systems.
- Higher reliability: forward and reverse characteristics of SiC power devices do not vary significantly with temperature and time.
- Component reduction: when replacing Si devices or by reducing active and passive components in both size and number [70].
- Short-circuit withstanding: traditional Si devices have short-circuit withstand times greater than 10 µs, SiC MOSFETs have a typical short circuit withstand time on the order of 1 µs, but recent research reports SiC MOSFETs at levels higher than kV having developed enhanced short circuit capability [71]. Thus, it benefits voltage source base high power conversion systems, giving reliability to SiC MOSFETs by demonstrating being capable of sustaining short-circuit currents up to 13 µs [52].
- High cost: reducing the cost of SiC is a key to accelerate its adoption. Currently SiC MOSFET plus SiC diode is significantly higher than Si IGBT plus Si diode [72].
- Packaging: this is the primary constraint for the performance of SiC. The advantages of SiC are not being realized when devices are embedded in traditional packages designed for switching at lower frequencies; they must be designed with a symmetrical layout to minimize loop inductance and be more thermally efficient. In addition, the carbon cluster issue must be faced.
- Availability: the availability of SiC devices is limited, there exist only a few wafer suppliers. Despite the investments in expanding production capacity, there is a short SiC wafer supply situation.
- Gate drivers: high-performance gate drivers are required to manage the switching speed of a SiC device. Fast fault response time is needed to protect SiC devices against short-circuits.
3.2. GaN
3.2.1. GaN Technology Evolution and Future Trends
- Mature: GaN technology is mature in optoelectronics and radio frequency applications (low voltage). On the other hand, GaN-based devices for medium to high voltage power conversion applications are expected to grow significantly in the near future. Therefore, they will probably be ready for an upper scale deployment in the next decade.
- Market: with less than five years in the market, lateral enhanced mode GaN and cascade 600–650 V GaN HEMT devices are available from a dozen of suppliers, and the most recent 900 V GaN HEMT devices and 1200 V/180 A GaN modules are available from a couple of suppliers too.
- Prototype: three suppliers have announced prototypes of kV GaN HEMT devices and are expected to be commercially shortly.
- Research: research on GaN power devices has grown exponentially since 2010 and numerous vertical devices as kV GaN Schottky blocking diode, kV GaN pn-diode [76], kV JFET diodes, and GaN transistors with breaking voltage up to 2 kV have been demonstrated. Lateral devices as GaN transistors up to kV, Polarization Super Junction (PSJ) GaN FET beyond 3 kV, flexible GaN chips [77], and GaN nanowire metal-semiconductor field-effect transistors (MESFETs) have also been reported experimentally.
3.2.2. GaN Advantages and Disadvantages
- High dielectric strength: this allows smaller devices for a given breakdown voltage requirement.
- High operating temperature: GaN has a theoretical maximum operating junction temperature above 400 C.
- High switching frequency: higher electron mobility of GaN allows higher operation frequency than both Si and SiC. Some latest-generation GaN-based devices can operate in the hundreds of MHz, allowing downsize magnetic and passive components.
- High current density: due to higher carrier density and increased electron mobility, higher currents are possible with very low parasitic capacitance.
- Lower on resistance: due to its low on-resistance, lower conductance losses are achieved so that, GaN-based devices have efficiencies up to .
- Poor thermal conductivity: GaN has poor thermal conductivity compared to SiC and other WBG.
- Parasitic, packaging, controllability: due to tighter gate voltage margins compared to Si and SiC devices, the influence of parasitic inductances can lead to the device destruction and leg short circuits [77].
- Electromagnetic Interference (EMI): due to high switching speed, GaN-based devices enable higher power densities but require additional EMI filters.
- Reliability: long-term reliability qualification standards of these devices have been developed only recently.
3.3. Diamond
3.3.1. Diamond Technology Evolution and Future Trends
3.3.2. Diamond Advantages and Disadvantages
- High switching frequency: diamond-based devices may have faster switching and lower losses compared with the other technologies as has been partially demonstrated by SBD [110].
- High-temperature operation: diamond has the highest thermal conductivity known for any semiconductor material (five times better than copper, 15 times better than Si) and low thermal expansion. This property allows diamond devices more heat to dissipated, operate at higher junction temperatures than other technologies enabling applications without cooling systems. Thereby, a diamond-based diode has been demonstrated to operate at 1000 C [111].
- Radiation hardness: thanks to the high atomic displacement energy (42 eV/atom) and low atomic number, diamond can demonstrate a higher stability to radiation than other solid state materials [112].
- High output power: diamond has higher electric breakdown field than both SiC and GaN materials. Therefore, diamond has the ability to isolate massive voltages with a small fraction of the material required compared to current technologies. For example, the amount of diamond needed to isolate 10 kV is 50 times lower than the required for Si [113]. theoretically, a single diamond power device could switch power at voltages approaching 50 kV [114].
- Composition: diamond is a solid form of carbon that can be synthesized by CVD process into a single crystal to be used for electronic devices; hence it is free from natural resources depletion problem.
- Maturity: using diamond for power electronics is still in the research and development phase. Further research about the designing and processing stage is needed to obtain diamond’s full potential.
- Cost and availability: due to its incipient development, processing problems have not been solved yet. There is not a reliable technique to produce the desirable wafer size and diamond-based devices in mass at affordable commercial costs.
3.4. GaO
3.4.1. GaO Technology Evolution and Future Trends
3.4.2. GaO Advantages and Disadvantages
- Large breakdown electric field: its breakdown field, which exceed the double of GaN and SiC breakdown electric fields, allows us to expect higher breaking voltage than SiC and GaN-based devices while maintaining acceptable low on-resistance. Researchers have demonstrated critical field strength of MV/cm from a -GaO-based MOSFETs, which is beyond the theoretical limits of SiC and GaN [116].
- Thermal stability: the monoclinic structure of -GaO has concentrated almost all research efforts because it is the most stable with a melting point of 1740 C [125]. Recently, developments have used the semi-stable phase corundum-structured -GaO. Using enhancement thermal stability process on sapphire substrates, the -GaO film can grow at a temperature as high as 800 C [126].
- Large area single crystal substrates: the good material workability of GaO and the availability of melt-grown allow the fabrication of a large single crystal.
- Low on-resistance: apart from diamond, GaO exceed others semiconductors on-resistance characteristics. An SBD has been reported with an outstanding specific on-resistance of 0.1 m cm [127]. This represents less than any SBD SiC-based devices available on the market.
- Cost: single crystal bulk could be grown by using the same melt growth methods than the ones used for sapphire. Consequently, substrates of a large area in a single crystal are available at low cost; this allows the development of high-quality epitaxial layer.
- Low thermal conductivity: with 0.13–0.21 W/cmK GaO has the lowest thermal conductivity of the WBG materials. This will be one of the most critical challenges to develop GaO power devices.
- Lack of a p-type dopant: GaO-based devices are n-type unipolar, limiting the application of -GaO to unipolar Schottky and heterojunction devices. In order to achieve an optimal performance, the device requires controlled n-type and p-type doping of -GaO epitaxial layers. Si, Sn, and Ge [118,128] have been demonstrated to be effective n-type dopant materials for GaO. However, due to the nature of metal-oxides, p-doping is not impossible but challenging. Some works present evidence of p-type conduction [129] and the possibility of doping GaO by substituting Ga atoms with Zn [130] or by N substituting O [131] atom or both, nevertheless, a considerable research effort is needed before the GaO potential could be exploited.
- Early-stage development: GaO technology is a far less mature technology than SiC and GaN, and it is evolving in a small number of laboratories.
3.5. Other WBG Materials
3.5.1. AlN
3.5.2. BN
3.5.3. ZnO
4. Discussion
- Market viability of the semiconductors in the short-medium term.
- Ability of the material to withstand the typical voltages required by the most common converters in smart grids.
- Properties that improve the characteristics of the electronics converters, based on three factors:
- (a)
- Electrical properties.
- (b)
- Thermal properties.
- (c)
- Material availability and manufacturing cost.
5. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Type | Grid-Conditioned Communications | Active Power Control | Reactive Power Control | Topology | Examples |
---|---|---|---|---|---|
1 | No | No | No | single-phase | Mode-2 EV charger; |
three-phase | PV/wind generation | ||||
2 | Yes | Yes | No | single-phase | Mode-3/4 EV charger; |
three-phase | PV/wind generation | ||||
3 | Yes | Yes | Yes | single-phase | V2G EV charger; |
three-phase | PV/wind; BESS | ||||
4 | Yes | Single-phase control | Single-phase control | four-wire | Unbalanced-load grid support |
Si | GaAs | 4H-SiC | 2H-GaN | -GaO | 2H-AlN | Diamond | |
---|---|---|---|---|---|---|---|
(eV) | |||||||
(cm/(V·s)) | 1480 | 8400 | 1000 | 1200 | 200 | 300 | 2800 |
(MV/cm) | |||||||
cm/s) | |||||||
(W/(cm·K)) | |||||||
(C) | 175 | 150 | 600 | 400 | 600 | 250 | 700 |
Si | GaAs | 4H-SiC | 2H-GaN | -GaO | 2H-AlN | Diamond | |
---|---|---|---|---|---|---|---|
JFOM | 1 | ||||||
KFOM | 1 | ||||||
BFOM | 1 | ||||||
HMFOM | 1 | ||||||
HCAFOM | 1 | ||||||
HTFOM | 1 | ||||||
Availability | 5 | 2 | 4 | 2 | 2 | 2 | 1 |
Manufacturing | 5 | 4 | 4 | 3 | 2 | 1 | 1 |
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Ballestín-Fuertes, J.; Muñoz-Cruzado-Alba, J.; Sanz-Osorio, J.F.; Laporta-Puyal, E. Role of Wide Bandgap Materials in Power Electronics for Smart Grids Applications. Electronics 2021, 10, 677. https://doi.org/10.3390/electronics10060677
Ballestín-Fuertes J, Muñoz-Cruzado-Alba J, Sanz-Osorio JF, Laporta-Puyal E. Role of Wide Bandgap Materials in Power Electronics for Smart Grids Applications. Electronics. 2021; 10(6):677. https://doi.org/10.3390/electronics10060677
Chicago/Turabian StyleBallestín-Fuertes, Javier, Jesús Muñoz-Cruzado-Alba, José F. Sanz-Osorio, and Erika Laporta-Puyal. 2021. "Role of Wide Bandgap Materials in Power Electronics for Smart Grids Applications" Electronics 10, no. 6: 677. https://doi.org/10.3390/electronics10060677
APA StyleBallestín-Fuertes, J., Muñoz-Cruzado-Alba, J., Sanz-Osorio, J. F., & Laporta-Puyal, E. (2021). Role of Wide Bandgap Materials in Power Electronics for Smart Grids Applications. Electronics, 10(6), 677. https://doi.org/10.3390/electronics10060677