1. Introduction
Today, reliability engineering recognizes one of its most well-known concepts in the field: the representation of device behavior over time, thus expressing the stages of the product’s useful life. This concept is related to the bathtub curve, which consists of three parts: infant mortality (decreasing failure rate), normal life (constant failure rate), and wear-out (increasing failure rate). In practice, reliability engineering uses statistical distributions with which it is possible to represent how a device behaves under the time variable. However, the distributions most used in the analysis, such as the Weibull (WD), exponential, and log-normal, do not have the flexibility to represent non-monotonic behavior within their properties, as expressed by the bathtub curve. Those mentioned above can represent a problem in product design and production stages since the warranty and maintenance times are limited or do not approach the real behavior given the limitations exhibited by “classic” reliability distributions.
To solve the problem of accurately representing the lifetimes of devices, alternative statistical distributions and methodologies have been presented, with which it is possible to represent the lifetimes of a device with non-monotonic behavior. Aarset [
1] proposed that it is possible to empirically determine the behaviors of the failure times of devices through the total test on time (TTT). With the TTT, it is possible to determine whether the experimental data exhibit increasing, decreasing, or bathtub curve behaviors. With the above, some authors initiated modifications of the most popular distributions in the reliability analysis. For example, in [
2,
3,
4,
5], the authors took the properties of mathematical flexibility offered by the WD to establish variants with extra parameters that allow the WD to represent non-monotonic data.
Other methodologies, such as those presented by Mahdavi and Kundu [
6], proposed the alpha power transformation (APT), which allows distributions to add one more scale parameter to the base form of the distribution by exponentiating the cumulative distribution function (CDF). Kaushik and Nigam [
7] proposed using the DUS transformation; the base distribution is exponentiated by the probability density function (PDF) and the CDF, which enables savings in the calculation time, as it does not introduce any new parameters other than the parameters involved in the baseline distribution. Related works using the two transformations above can be consulted at [
8,
9,
10,
11,
12,
13]. Lee et al. [
14] presented another alternative that proposed a generalized use of the Beta distribution to modify the representations of the hazard functions of other popular distributions and obtain behaviors close to the bathtub curve. Specifically, the work focused on the introduction of the Beta–Weibull distribution.
Xie and Lai [
15] established that it is possible to obtain statistical distributions with properties of representing data—with bathtub curve behavior—through the additive methodology. This methodology adds the hazard rate functions (HRFs) of two equal or different distributions. Xie introduced the additive Weibull distribution (AWD) with four parameters to evaluate this methodology, obtaining competitive results concerning other distributions. Thach [
16] extended Xie’s methodology by proposing a triple sum of hazard functions. For this, Thach established the triple additive WD, which is an excellent fit to the bathtub curve; however, makes it complex as it has too many parameters to estimate. Other distributions based on the additive methodology can be seen in [
17,
18,
19,
20,
21,
22].
One of the most significant problems presented by the previous works is that they do not manage to represent the curve of the bathtub closely since the shapes resemble a “V,” “J,” or “U,” which means that the operational life of the device is short. Therefore, the information is biased, meaning the device estimates are inadequate. Thus, there is a need to explore alternatives in methodologies or hybrid distributions that establish behaviors closer to that marked by the assumptions of the bathtub curve.
Chen [
23] proposed a distribution of only two parameters, with which it is possible to represent non-monotonic data, consequently forming the Chen distribution (ChD). One of its characteristics is given its mathematics; the shape parameter has confidence intervals with a closed form. The weakness of ChD lies in the poor flexibility of the model, as it lacks a scale parameter, which has been one of the impediments when considering the ChD as an alternative in reliability analyses. Thanh Thach and Briš [
24] and Khan et al. [
25] modified the ChD to analyze reliability and survival. The proposals were based on WD due to the popularity and mathematical flexibility the WD can offer to the ChD by taking a scale parameter from the WD. In both cases, the Chen–Weibull distribution (CWD) was proposed. At the same time, the use of distributions in the actuarial area has become popular because the behavior exhibited by a living being is similar to a bathtub shape. The Perks distribution (PD), proposed by Perks [
26], has been used with some classical reliability distributions with satisfactory results used to describe lifetimes. Zeng et al. [
27] proposed Perks4 and Perks5, with which it is possible to determine non-monotonic behaviors close to the bathtub curve by combining the HRF. Singh [
28] proposed the additive Perks–Weibull (APW) distribution with applications in reliability. The APW takes advantage of the PD representation before non-monotonic data, making them more flexible with the WD. Méndez-González et al. [
29] proposed the additive Perks distribution (APD), which involves four parameters. For this, Méndez modified the failure rate function of one of the PDs to provide flexibility in the wear-out stage of the device under analysis. Méndez-González et al. [
30] extended the PD through the APT, thus proposing the alpha-exponentiated Perks distribution (AEXP). In studies with real data from the latest generation medical devices, the AEXP is shown to be a valid alternative to the reliability analysis within electronic devices, which are more associated with the behavior of the bathtub curve.
Therefore, this paper proposes a new statistical distribution based on the ChD and PD, i.e., the Chen–Perks distribution (CPD). The motivation for this new distribution lies in the following.
We present an alternative statistical distribution with reliability applications that possess the ability to describe non-monotonic behaviors, such as those exhibited by the bathtub curve.
The new CPD distribution, which combines the ChD and PD, is significantly more flexible than the current hybrid bathtub distributions presented in the literature review.
We provide the ChD with a scale parameter through the PD, with which it is possible to establish life-stress models. By adding this scale parameter, CPD can be used within accelerated life tests (ALTs), offering practical modeling for reliability engineers.
We establish an attractive distribution for reliability engineers to conduct analyses, considering the benefits of modeling formed from an actuarial point of view.
The CPD is based on the sum of the HRFs of the ChD and PD. By employing additive methodology, the individual statistical properties of distributions in question are brought together to represent diverse types of behavior, such as the bathtub curve. To complement the modeling of the CPD, reliability-oriented statistical and application properties are analyzed and presented. The parameters of the CPD were calculated via the maximum likelihood estimator (MLE) implemented in RStudio. To evaluate the results from the proposed model, the CPD was compared with other distributions used in reliability and with comparable properties to the CPD in studies with data that have non-monotonic behaviors. To issue a recommendation to readers about the models compared, we considered the parameter estimation, the Akaike information criteria (AIC), the Bayesian information criteria (BIC), the Kolmogorov–Smirnov test (K-S), and the p-value.
Finally, this paper is organized as follows.
Section 2 presents the general equations of the CPD for the reliability analysis.
Section 3 shows the measures of the central tendency of APD.
Section 4 presents the moments and incomplete moments.
Section 5 presents the order statistics. In
Section 6, the mean residual lifetime function is estimated.
Section 7 presents the Rényi entropy.
Section 8 presents the likelihood function to calculate the parameters proposed in
Section 2.
Section 9 presents the case studies of the paper. The last section provides the concluding remarks and future work about the proposed model.
10. Conclusions and Future Work
In this paper, a hybrid statistical distribution with applications in reliability engineering was presented. The proposed distribution was based on the additive methodology, which added the hazard function of the ChD and the PD, thus forming the CPD. The motivation for using PD is due to the similarity in the behavior of certain actuary systems with reliability engineering. The proposed distribution consists of four parameters, distributed in three shape parameters and one scale parameter. One of the most important characteristics of CPD is the ability to characterize failure times in a non-monotonic way. Non-monotonic failure times usually occur in devices whose physical constitution is based on semiconductors. To make the CPD attractive to reliability engineering practitioners, statistical properties such as measures of central tendency, order statistics, moments, MRL, and entropy were developed. In turn, the base functions of the CPD were demonstrated with data gathered from the ALT, with voltage and temperature, as well as the combination of temperature with a non-thermal variable, established as stress signals. The parameters of CPD were estimated via MLE; for this, an RStudio code was developed.
The CPD was tested in three case studies, focusing on devices whose lifetimes had the ability to be non-monotonic. In each case study, the CPD was compared with statistical distributions with reliability applications and properties such as the CPD. The distributions considered in the comparative analysis can also model non-monotonic failure behavior. The results obtained in the case studies showed that the CPD offers competitive results and that the practitioners can consider this distribution within the reliability analysis.
In future work, it may be beneficial to conduct a Bayesian analysis of the CPD and verify its behavior under the same analysis technique involving other distributions with equivalent properties. On the other hand, the PERKS5 distribution can be considered, which is derived from the same family as the PD considered in this manuscript. Finally, given the nature of PD used in actuarial applications, CPD can be conceptualized in other analyses not solely focused on reliability engineering.