1. Introduction
Natural gas hydrate is a cage-shaped, solid crystallized compound composed of methane and water molecules [
1,
2,
3,
4]. It has been wildly found in the permafrost and seafloor sediments with specific temperature and pressure conditions [
5,
6,
7]. During the complete decomposition of each volume of methane hydrate, about 160–180 volumes of methane in standard conditions are released, which means that the natural gas hydrate reservoirs contain a large amount of methane gas [
8,
9,
10]. Due to its high energy density, wide distribution and cleanliness, natural gas hydrate has been recognized as an alternative energy source with great potential for development.
Interactions between drilling fluid in the drilling annulus space and hydrate formation will cause the temperature and pressure conditions changed during drilling which may break the phase equilibrium condition of hydrate [
11,
12,
13]. As a result, the decomposition of hydrate occurred, weakening the strength of the hydrate formation. This could lead to wellhead subsidence and potential damage to equipment on the seabed [
14,
15], although the inhibitors or nanoparticles application can reduce the range of hydrate decomposition [
16]. However, drilling of hydrate-bearing formation remains a great engineering challenge [
17,
18]. Focusing on this engineering challenge, a large number of studies have been carried out for maintaining the stability of both formation and subsea equipment.
Wan et al. [
19] established a 3D geological model of natural gas hydrate production to analyze the subsidence and stability of the reservoirs by depressurization, and based on this model pointed out that the decomposition of hydrate is the main reason which affects the reservoir subsidence. Yan et al. [
20] performed a series of triaxial compressive tests on natural gas hydrate samples with different hydrate saturation, proving that the mechanical properties of hydrate formation changed with the decomposition of hydrates. Not only that, they also modified the Duncan-Chang hyperbolic model and obtained the constitutive model according with the deformation characteristics of natural gas hydrate formation. Li et al. [
21] developed a thermo-hydro-mechanical coupling numerical model to contrast the stress fields and plastic zones before and after hydrate decomposition. Additionally, this study discussed the impact of hydrate decomposition on the wellbore stability. Zhang et al. [
22] carried out a study on the stability of seabed caused by natural gas hydrate decomposition, and pointed out that the factors affecting the seabed instability are divided into external and internal factors. Fereidounpour and Vatani [
23] designed and manufactured an experimental setup to study the mechanism of thermal stimulation. They claimed that drilling through natural gas hydrate formations can cause casing subsidence, which may result in the instability of the ocean floor
However, few studies have addressed the issue of wellhead stability caused by hydrate decomposition during drilling, and it remains unclear which factors can affect wellhead stability and the degree of influence. In this study, the focus is the influence analysis of hydrate dissociation on the stability of the wellhead. A fully coupled THMC model was established. Based on this model, the hydrate formation vertical displacement behavior under different drilling times and different drilling fluid temperature was analyzed. In addition, factors such as the thickness of hydrate formation, initial hydrate saturation, overburden depth of hydrate sediment, and mudline temperature affecting the wellhead stability were compared by orthogonal study.
2. Mathematical Principles
2.1. Natural Gas Hydrate Reaction Kinetics Equation
The kinetics of the hydrate dissociation reaction adopts the Kim-Bishnoi models, could be described by the following equation [
24,
25,
26]:
where
is intrinsic dissociation rate constant, mol·m
−2·Pa
−1·s
−1;
denotes the total surface area of hydrate decomposition per unit volume, m
−1;
,
,
are the relative molecular mass of gas, water, hydrate, respectively, kg·mol
−1;
,
,
are the generation rate of gas and water and the hydrate assumption rate, respectively, kg·m
−3·s
−1;
is the gas fugacity in equilibrium with water and hydrate, Pa, and
is the local gas fugacity, Pa. In this paper, we use the equilibrium pressure and local gas pressure to characterize these variables, respectively.
denotes the coefficients of the decomposition reaction, dimensionless.
2.2. Mass Conservation Equations
The mass conservation equation of each component considering the influence of temperature and rock deformation on gas and water flow in porous media can be written as follows [
27,
28]:
Use this equation to model the transport of multiple phases through the natural gas hydrate sediment, where
is the density of component
i (
i = h, g, w; h, g, w denote the hydrate phase, gas component and water component, respectively), kg·m
−3;
,
,
are the saturation, source-sink term and velocity of component
i, dimensionless, kg·m
−3·s
−1, m·s
−1;
is the effective porosity of hydrate formation, dimensionless, and can be written as:
where
is the volume strain, dimensionless;
is the effective porosity of the formation.
In this paper, we assume gas and water flow in porous media obey Darcy’s law, which can be calculated by [
29,
30,
31]:
is the absolute permeability of porous media, mD, can be written as [
32,
33]:
is the original permeability of porous media without hydrate, mD; N is the permeability reduction index, dimensionless; , are the viscosity and the phase pressure in pores of component j (j = g, w), Pa·s, Pa; denotes the relative permeability of component j, dimensionless.
2.3. Solid Mechanics Equations
The dynamic change of mechanical parameters in the process of hydrate decomposition is important basic data for the numerical simulation analysis of hydrate formation. With the dissociation of hydrate, the formation loses the support and cementation effect, which results in the decrease of elastic modulus and cohesion. The linear relationship between elastic modulus and hydrate saturation is expressed as follows: [
34]:
where
is the elastic modulus of the formation rock when the saturation of hydrate is zero, MPa. In this paper, the constitutive model based on an improved Mohr-Coulomb criterion was used to build the relationship between effective stress and strain of the solid skeleton [
35,
36].
where
,
,
and
are the shear stress, cohesion of hydrate formation, confining pressure and internal friction angle, respectively, MPa, MPa, MPa, where
denotes the cohesion of formation when the hydrate saturation is zero, MPa;
and
are material parameters, dimensionless.
Therefore, the critical value of the maximum principal stress on formation under different stress states can be written as:
where
represents the critical maximum principal stress, Pa,
is the minimum principal stress, Pa.
2.4. Energy Conservation Equations
Considering the heat conduction, heat convection and latent heat of hydrate decomposition, the energy conservation equation is as follows [
37,
38]:
where
and
are the specific heat of reservoir rock and component
i, kJ·kg
−1·K
−1;
,
are the thermal conductivity of reservoir rock, component
i, respectively, W·m
−1·K
−1;
means the heat absorbed due to hydrate dissociation, W·m
−3,
is the enthalpy change of hydrate, can be written as [
39,
40]:
3. Simulation Model and Experimental Design
3.1. Model Description
For simplifying this sophisticated model that includes phase change, heat transfer, and fluid flow, several assumptions or simplifications are made for this specific problem: (1) The natural gas hydrate formations involved in this model are assumed to be isotropic and homogeneous; (2) natural gas is considered to be an ideal gas that doesn’t dissolve in water; and (3) there is no relative slip between the well surface casing and the formation, and the underwater wellhead settlement is entirely due to hydrate decomposition.
Based on the above assumptions and simplifications, the geometry of the established 2D axisymmetric simulation model is shown in
Figure 1. The size of the sediment is 200 m in the X direction and 415 m in the Y direction. In the vertical direction, the model consists of three parts: 25 m for the natural gas formation and 195 m for the overlying formation and underlying formation. In the radical direction, the diameter and thickness of the surface case are 0.762 m (30 in) and 0.0254 m (1 in), respectively, and is located only in the overlying formation, allowing for heat transfer but no fluid flow between the drilling fluid and overlying formation. The wellbore exhibited a diameter of 0.6604 m (26 in) which is located in the natural gas hydrate formation.
The initial pore pressure state is assumed to be hydrostatic; the initial stress field is set as the lithostatic pressure at the corresponding depth, and the initial temperature field is estimated based on the geothermal gradient of the formation. These physical fields are all applied to the formation zones. Boundary conditions for the fluid column pressure and temperature of drilling fluids are established separately on the wellbore. Normal displacement of the right and bottom boundaries is constrained during the analysis.
The model calculation process consists of two steps. In the first step, the in-situ stress balance, which can obtain the equilibrium condition when the physic field is applied to the entire model. In the second step, the stability of the underwater wellhead can be analyzed by changing the boundary conditions. Moreover, the main parameters for the numerical modeling of our simulation are shown in
Table 1 [
41].
3.2. Orthogonal Experimental Design
The orthogonal study is a scientific method that utilizes an orthogonal table to design the test scheme and analyze the test results. In this paper, the objective is to analyze the influence degree of each factor on subsea wellbore stability, and the index is the vertical displacement of the subsea wellbore. Four influencing factors include the initial hydrate saturation, thickness of hydrate formation, overburden depth of hydrate sediment, and mudline temperature, with four parameter levels determined for each factor, as shown in
Table 2. The orthogonal study can reduce the total number of studies. Due to this advantage, a designed orthogonal study consisting of 16 representative dependent studies was therefore implemented to reduce the investigation number, as shown in
Table 3.
4. Simulation Results and Analysis
4.1. Relationship between the Stabilities of Wellhead and Drilling Time
Figure 2 shows the temperature distribution of the formation after drilling time of 6 h, 12 h and 24 h. For the convenience of observing the trend of temperature change in different positions (the top and bottom of natural gas hydrate formation), the mudline and the bottom of the model were selected.
The circulation of drilling fluid changes in the temperature distribution of the formation around the wellbore caused by heat transfer. It can be observed that the temperature rise rate at the mudline is lower compared to the natural gas hydrate formation, due to its lower initial temperature and heat transfer between formation and seawater. The temperature at the bottom of model remains constant because it has not been disturbed by engineering activities. Itis worth noting that as time passed, the distance of the position where the formation was heated by drilling fluid from the borehole wall increased. The distance from the temperature change front to the wellbore at the bottom of the natural gas hydrate sediment was 0.52 m, 0.836 m and 1.048 m after drilling for 6, 12, 24 h, respectively.
The range of hydrate decomposition increases gradually as the influence range of drilling fluid temperature increases.
Figure 3 shows that the distance between the hydrate decomposition front and wellbore at the middle of the hydrate formation was 0.2264 m, 0.3067 m and 0.367 m after drilling for 6, 12, 24 h, respectively.
The mechanical properties of the hydrate formation are positively correlated with the hydrate saturation. Based on this, under the same in-situ stress conditions, the formation will produce secondary compression consolidation with hydrate decomposition. The vertical displacement of the hydrate formation under different drilling fluid circulation times is shown in
Figure 4. To better visualize the sediment geometry, the model deformation factor of 10 is used, and the near-wellbore areas at the top and bottom of the reservoir are selected (6 m × 4 m). It can be observed that due to the decomposition of hydrate, the upper formation deforms downward and the lower formation deforms upward in the near-wellbore area. In addition, the uplift of the lower formation is greater than the subsidence of the upper formation. The reason for this phenomenon is that the upper formation bear more load caused by casing and underwear wellhead settlement in addition to the in-situ stress compared to the lower formation.
4.2. Relationship between the Stabilities of Wellhead and Drilling Fluid Temperature
Figure 5 shows the temperature distribution and hydrate saturation distribution in the middle of natural gas hydrate sediment after drilling for 24 h, when drilling fluid temperatures were 10 °C, 25 °C, 30 °C, 35 °C, and 40 °C. It can be observed that during the same time, with the increase of drilling fluid temperature, the range of formation temperature affected increased, resulting in a larger range of hydrate decomposition. Furthermore, due to the range of hydrate decomposition increased, the compression amplitude of natural gas hydrate sediment increased.
Figure 6 illustrates the vertical displacement of the top and bottom of the hydrate-bearing sediment. In the figures, it can be observed that when the drilling fluid temperature was 10 °C, the natural gas hydrate does not decompose under this state. This means that the accumulated compression (the sum of the vertical deformation at the top and bottom of the sediment) of the natural gas hydrate sediment was 0.006 m. When the drilling fluid temperature was 25 °C, the accumulated compression was 0.059 m, and when the drilling fluid temperature increased to 40 °C, this value reached 0.104 m. The increase of hydrate decomposition area will aggravate the subsea wellhead subsidence, as can be seen in
Figure 7. It can be observed that the effect of the subsea wellhead load will lead to a small amount of consolidation and subsidence of the formation around the wellhead. As the time was 24 h, where no decomposition of natural gas hydrate occurs, the subsidence of the wellhead was 0.053 m. This value increases as the drilling fluid temperature increases.
4.3. Range Analysis of Factors for Wellhead Stability
The range analysis of the influencing factors on the subsea wellbore stability is shown in
Figure 8.
Figure 8a shows the distribution of vertical displacement statistics under different experiment conditions. It can be observed that the influence trends and degrees of various factors on the subsea wellhead stability will be reflected under different influence conditions. For example, the increase in the thickness of the natural gas hydrate formation results in a large vertical displacement of the subsea wellhead. In contrast, the temperature of the mudline insignificantly impacts the stability of the subsea wellhead.
Variance analysis was used to comprehensively evaluate the influence degree of the four factors on the subsea wellbore stability.
Table 4 shows the test results of the inter-subject effect of the variance analysis of subsea wellhead subsidence, where the sum of squares and mean square reflect the effects of each factor on the index. The significance of the thickness of the hydrate layer is less than 0.01, indicating that the thickness of the hydrate layer has an extremely significant effect on the subsidence of the underwater wellhead. The significance of the hydrate saturation and the depth of the hydrate layer are 0.058 and 0.094, respectively, indicating that these two factors have a certain influence on underwater wellhead settlement. In contrast, the statistical significance of the mudline temperature was 0.854, which was less thana 15% confidence level, suggesting that the mudline temperature had no significant influence on the subsidence of the subsea wellhead. This is due to the fact that decomposition rate of hydrates is primarily influenced by the heat transfer rate, which is mainly affected by the heat transfer between the drilling fluid and the formation. Although a small increase in the mudline temperature may cause a slight temperature rise in the reservoir, its impact on the heat transfer rate is relatively insignificant. Sensitivity evaluation of each factor was also performed, and
Figure 8b shows that the influence order of these factors on the wellhead stability decreased in the following sequence: the thickness of the hydrate formation, the initial natural gas hydrate saturation, the depth of the hydrate formation and the temperature of the mudline.
4.4. Influence of Natural Gas Hydrate Sediment Thickness
Figure 9 shows the influence curves of the thickness of hydrate formation on the subsea wellhead subsidence. It can be seen from the figure that the subsidence of the subsea wellhead increased significantly with the growth of the thickness of natural gas hydrate formation. For example, when the thickness of the hydrate sediment was 10 m, the average value of subsea wellhead subsidence was 0.156 m, and when the thickness of the hydrate sediment was 40 m, this value increased to 0.1953 m.
The reason for this result is that the heat transfer between the drilling fluid and hydrate sediment occurs during drilling, which leads to hydrate decomposition. The increase in hydrate formation thickness means that the volume of the contact zone between drilling fluid and hydrate formation increases during drilling, which causes growth of the volume of the zone where hydrates are decomposed. As a consequence, the effective pore volume caused by hydrate decomposition is increased, leading to the expansion of the low-strength zone. This, in turn, results in a greater compression deformation of the hydrate sediment. This observation is also supported by the vertical displacement at the top and bottom of the hydrate sediment in Case 5 and Case 8, as shown in
Figure 10.
4.5. Influence of Initial Hydrate Saturation
Figure 11 shows the influence curves between the initial saturation of the hydrate formation and the subsea wellhead subsidence. It can be seen from the figure that the subsidence of the subsea wellhead shows an approximately linear increase, with increasing initial hydrate saturation. For example, when the initial hydrate saturation was 0.15, the average value of subsea wellhead subsidence was 0.1646 m, and when the initial hydrate saturation was 0.6, this value increased to 0.1821 m.
This result occurs mainly because of two aspects. On the one hand, this study assumes that the strength of the hydrate sediment is positively correlated with the saturation of the hydrate as shown in Equation (7). It is worth noting that the strengths of the hydrate sediment are identical when the hydrate saturation is zero. Therefore, the higher initial saturation of hydrate results, the larger the strength decrease of hydrate formation between before and after decomposition, which leads to greater deformation of the hydrate sediment to balance the in-situ stress between the overlying layer and the underlying layer. On the other hand, the higher the initial saturation of hydrate, the greater the pore volume change before and after the hydrate decomposition, leading to a larger void volume in the strata, resulting in larger subsea wellhead subsidence.
4.6. Influence of Hydrate Sediment Overburden Depth
Figure 12 shows the relationship between the overburden depth of hydrate formation and the subsea wellhead subsidence. It can be observed that the subsidence of the subsea wellhead exhibits a negative correlation with the depth of hydrate sediment. For example, when the overburden depth of the hydrate sediment was 170 m, the average value of subsea wellhead subsidence was 0.1804 m, while this value decreased to 0.165 m when the depth reached 200 m.
The reason for this result is that, with the increase of hydrate sediment depth, the overlying formation with larger thickness can bear more load from subsea wellhead casing, while the load borne by hydrate sediment decreases. As a result, the influence of hydrate decomposition on underwater wellhead settlement is reduced.
5. Conclusions
In this paper, a THMC coupling numerical model has been established to analyze the subsidence of wellhead during drilling. In addition, the influence laws of various factors on the stability of subsea wellhead were systematically analyzed. The conclusions drawn from our study are as follows:
(1) Heat transfer between the drilling fluid and hydrate sediment can cause the decomposition of hydrate, which leads to the hydrate sediment compressed and subsea wellhead subsidence. With the increase in the drilling time and drilling fluid temperature, the subsea wellhead subsidence increases gradually.
(2) According to the significance level that affecting the stability of the subsea wellhead, the factors are ranked in a descending order as follows: the thickness of hydrate formation, initial hydrate saturation, overburden depth of hydrate sediment, and mudline temperature, and among them, the mudline temperature insignificantly influences the stability of subsea wellhead.
(3) As the thickness of hydrate formation increases, there is a notable increase in the vertical displacement of the wellhead. Mechanical properties of the dissociated hydrate sediment influence the wellhead stability. The growth of the initial hydrate saturation increases the sediment compression, resulting in larger wellhead subsidence. Moreover, the subsidence of wellhead is negatively correlated with the depth of the hydrate layer.
(4) The actions such as increasing drilling speed or cooling the drilling fluids can reduce the hydrate dissociation and reduce the vertical displacement of wellheads during the drilling of hydrate-bearing formation. It is important to consider hydrate formation thickness, initial hydrate saturation, and hydrate sediment cover depth when planning drilling operations.
Author Contributions
Methodology, Conceptualization, Supervision (Y.C., C.Y. and Z.H.), Software, Investigation, Formal analysis (M.X., J.S., Y.L. and J.Y.), writing—review and editing (M.X.). All authors contributed critically to draft revision. All authors have read and agreed to the published version of the manuscript.
Funding
This research received no external funding.
Data Availability Statement
The datasets used and analyzed during the current study available from the corresponding author on reasonable request.
Acknowledgments
This research is supported by the National Science Foundation Project of China (51974353, 51704311, 51991362) and CNPC’s Major Science and Technology Projects (ZD2019-184-003).
Conflicts of Interest
The authors declare no conflict of interest.
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