Processes 2025, 13(2), 402; https://doi.org/10.3390/pr13020402 (registering DOI) - 3 Feb 2025
Abstract
Heaters are critical components in various heating control systems, and their faults are often a primary cause of system failure, drawing significant attention from engineers and researchers. Early and accurate fault diagnosis is crucial to prevent cascading failures. Many diagnostic methods target faults
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Heaters are critical components in various heating control systems, and their faults are often a primary cause of system failure, drawing significant attention from engineers and researchers. Early and accurate fault diagnosis is crucial to prevent cascading failures. Many diagnostic methods target faults under generally stable and simple operating conditions, such as constant load or steady-state temperature. However, real-world scenarios are often complex and variable, involving dynamic loads, nonlinear temperature rises, and other challenges, which limit diagnostic accuracy. To address this issue, this paper proposes an intelligent fault diagnosis model based on a one-dimensional convolutional neural network (CNN), using the heater’s current and voltage as the input to the neural network. The effectiveness and accuracy of the proposed model were validated through experimental data under two different conditions, achieving an average accuracy rate of 98%. The disconnection faults were generated during actual operation and occurred in the early stages, differing significantly from artificially simulated faults, thereby increasing the difficulty of accurate diagnosis. Analysis and comparison of the experimental results demonstrate the feasibility of the intelligent diagnostic model and its high diagnostic accuracy.
Full article
(This article belongs to the Special Issue Research on Intelligent Fault Diagnosis Based on Neural Network)
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