A Comprehensive Overview of the Utilization of Recycled Waste Materials and Technologies in Asphalt Pavements: Towards Environmental and Sustainable Low-Carbon Roads
Abstract
:1. Introduction
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- Environmental protection: Using recycled waste materials and technologies in asphalt pavement can significantly minimize the negative environmental effects of road construction and maintenance, such as emissions of greenhouse gases and fossil fuel-based resource depletion. It also encourages waste management and reduces the need for dumping sites [16,17].
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- Cost-effectiveness: Sustainable asphalt pavement practices can save money in the long term by reducing the need for expensive repairs and replacements over the pavement’s lifespan. Using recycled materials in asphalt pavement, for example, minimizes the need for virgin materials, which can reduce production costs [16,18]. Beyond cost-effectiveness, it is critical to examine the larger benefits of employing recycled products. Recycling aids in the conservation of natural resources, the reduction of energy use, and the reduction of trash output. It also helps to promote a circular economy, which promotes sustainability and reduces dependency on natural resources. Thus, while the initial costs of employing recycled products in road building may be greater, recycling can be a viable and sustainable alternative when considering the long-term environmental advantages and potential cost savings due to lower demand for virgin materials. Recycling technology advancements and quality control procedures can increase the cost-effectiveness and performance of recycled materials in road construction.
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- Social responsibility: Sustainable asphalt pavement practices can foster social responsibility by minimizing the detrimental consequences of road construction [21].
2. Methodology
2.1. Qualitative Analysis Using the PRISMA Approach
Study Question
2.2. Quantitative Scientometric Analysis Using VOS Viewer
3. Results and Discussion
3.1. Descriptive Data Assessment
3.2. Quantitative Scientometric Analysis
3.2.1. Keywords
3.2.2. Countries
3.2.3. Sources of Publication
4. Recycled Waste Materials and Technology for Low-Carbon Emission in the Asphalt Pavement
4.1. Waste and Reprocessed Materials
4.1.1. Biochar-Based Materials
4.1.2. Palm Oil Waste
4.1.3. Crumb Rubber
4.1.4. Recycled Asphalt Materials
4.1.5. Industrial Waste Ash and Powder
4.2. Mixing and Production Technology
4.2.1. Warm Mix Asphalt (WMA)
4.2.2. Cold Mix Asphalt (CMA)
4.2.3. Cold Recycling
4.3. Energy Saving and Reduction Technology
4.3.1. Energy Reduction through Moisture Content
4.3.2. Energy Substitution and the Material Heating Process
4.3.3. Emerging Technology and Recycled Waste Materials
5. Discussion
5.1. Key Findings
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- It was observed that the incorporation of recycled waste materials and technology in asphalt pavement can help provide considerable environmental benefits by lowering carbon emissions and reducing the total environmental footprint. Additionally, the use of sustainable alternative technologies like WMA and cold recycling reduces energy use and emissions during asphalt manufacture by lowering mixing and compaction temperatures.
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- The study found a significant concentration in the field of material-related technologies application for low-carbon asphalt pavement. These technologies employ several strategies, including the use of waste material, mixing procedures, and greener energy. When considered and employed collectively, these methods have a great potential to lower CO2 emissions, with studies predicting a reduction of up to 70% in emissions.
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- To ensure the dependable and consistent use of recycled waste materials and technologies for low-carbon asphalt pavements, standardized testing techniques and performance standards should be devised. Technical compatibility investigations should also be conducted to assess the influence of recycled waste materials and technologies on current asphalt production and construction practices.
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- When it comes to construction-related technologies, there is much emphasis on strategies to reduce mixing temperatures, as well as on investigating sustainable energy alternatives and improving recycling and low-carbon emission technology. WMA, HWMA, and cold mixes have been developed to replace the high-emission HMA strategy while replacing conventional energy sources with natural gas or electric sources, and biomass fuels can be considered viable measures to lower asphalt plant CO2 emissions.
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- There are currently no standardized rules or processes for the development, design, or production of larger-scale mixtures that comprise recycled waste materials and technologies for low-carbon asphalt pavement. The lack of set norms and standards may impede both interested parties and industry professionals from adopting and implementing these recycled waste materials and technologies.
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- Furthermore, current studies have depended mostly on experimental trials to identify the optimum proportion of utilizing waste material and technology in mixtures, emphasizing the need for more field-based research to examine the effectiveness and durability of these mixtures in real-world contexts.
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- Most research studies on emission reduction methods are limited in scope because they focus on discrete aspects rather than taking a complete whole-life-cycle approach. Furthermore, these studies frequently include inconsistencies in system boundaries and functional units, which makes assessing the efficacy of competing technologies in decreasing emissions difficult.
5.2. Motivations for Adopting Recycled Waste Materials and Technology in Asphalt Pavement to Reduce Carbon Emissions
5.3. Perspectives and Issues Encountered When Implementing Recycled Waste Materials and Technology
6. Conclusions
7. Future Studies and Research Niche
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- Based on the review’s findings, scientometric analysis, and discussions, future research should investigate broadening the focus beyond carbon emission studies in most developed countries like China and the United States. Furthermore, more research in underdeveloped nations is required to address the obvious lack of studies in that environment.
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- To have a thorough grasp of worldwide low-carbon-emissions asphalt pavement, researchers must widen their investigations to include nations other than the ones currently researched. This approach would allow for a more realistic assessment of the effectiveness, obstacles, and possible possibilities associated with low-carbon-emissions asphalt pavement on a worldwide scale.
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- There is a gap between experimental and field performance when it comes to implementing carbon mitigation techniques in asphalt pavement. As a result, to confirm the reliability of the findings, more study is required to focus on the practical implementation of these ideas. Thus, further detailed studies are required before broad full-scale field performance and application.
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- Most previous studies focused on adopting one sustainable material or technology for low-carbon asphalt pavement at a time. It is both encouraging and critical to use and combine a variety of waste materials and technology techniques in the asphalt paving sector to improve performance, harness sustainability, and reduce carbon emissions.
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- Despite the comprehensive investigation of asphalt pavement CO2 emissions, the prevalence of uncertainties in assessment boundaries, data, and techniques makes cross-comparisons difficult, and needs the development of general evaluation standards, as well as the inclusion of susceptibility and uncertainty assessments, in future studies.
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- It is highly advised to use advanced technology such as artificial intelligence for the modeling, and optimization in the field of sustainable and low-carbon technology. These techniques are extremely useful in assessing the CO2 emissions and energy demands of various strategies, both independently and when integrated with other relevant technologies.
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- More studies on field investigations in various geographies and climatic situations to validate laboratory research findings about the environmental and economic benefits of using sustainable and low-carbon technologies in asphalt pavement, as recorded in the existing literature, are encouraged.
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- Further investigation and testing of WMA technology integration with other asphalt technologies, such as RAP and bio-asphalt technologies, are needed to address and reduce the CO2 emissions and energy consumption associated with the traditional construction process.
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- More in-depth examinations and evaluations of road construction techniques/processes, as well as waste materials, are required for low-carbon emission roads. Furthermore, more research is needed on the ultimate physio-mechanical reactivity of asphalt binders and asphalt mixtures to pavement material components.
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- The present study considered only a limited number of waste categories/products that allow CO2 emissions reduction. However, other waste products within specific waste categories (such as biochar, bio-oils, polymers, etc.) can provide positive either environmental or economic impacts on the production of paving materials, but these are out of the scope of the present study.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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1 | Objective | To investigate, identify, and assess the current state of research and knowledge, as well as to evaluate different sustainable and recycled materials and technologies that can reduce carbon emissions in asphalt pavement in various contexts, and to render suggestions for future studies. |
2 | Question | What are the recycled waste materials and technologies that can be used in asphalt pavement production and construction to minimize carbon emissions while maintaining or improving both durability and performance? |
S/N | Keyword | Occurrences | Total Link Strength |
---|---|---|---|
1 | Carbon footprint | 42 | 157 |
2 | Sustainable development | 37 | 155 |
3 | Recycling | 33 | 141 |
4 | Sustainability | 31 | 137 |
5 | Environmental impact | 30 | 136 |
6 | Concrete | 29 | 130 |
7 | Pavement | 27 | 126 |
8 | Emission control | 26 | 121 |
9 | Greenhouse gases | 24 | 114 |
10 | Life cycle assessment | 24 | 108 |
11 | Fly ash | 23 | 105 |
12 | Geopolymer | 21 | 101 |
13 | Greenhouse effect | 20 | 98 |
14 | Gas emission | 23 | 95 |
15 | Life cycle analysis | 20 | 94 |
16 | Global warming | 19 | 81 |
17 | Climate change | 18 | 77 |
18 | Aggregate | 18 | 76 |
19 | Mixtures | 18 | 75 |
20 | Energy utilization | 17 | 61 |
21 | Roads | 16 | 59 |
22 | Waste disposal | 16 | 56 |
23 | Binders | 15 | 52 |
24 | Asphalt mixtures | 14 | 52 |
25 | Roads and streets | 14 | 50 |
26 | Mechanical properties | 14 | 49 |
27 | Construction materials | 14 | 49 |
28 | Slag | 13 | 47 |
29 | Soils | 13 | 46 |
30 | Mixtures | 12 | 44 |
31 | Inorganic polymers | 12 | 41 |
32 | Demolition | 10 | 40 |
33 | Blast furnace | 10 | 39 |
34 | Air quality | 10 | 35 |
S/N | Country | Documents | Citations |
---|---|---|---|
1 | China | 14 | 449 |
2 | United States | 12 | 243 |
3 | Italy | 10 | 187 |
4 | Spain | 9 | 103 |
5 | Canada | 8 | 153 |
6 | Germany | 7 | 204 |
7 | United Kingdom | 6 | 87 |
8 | Australia | 5 | 95 |
9 | India | 5 | 48 |
10 | Czech Republic | 3 | 32 |
11 | Poland | 2 | 27 |
12 | Colombia | 2 | 14 |
S/N | Source | Documents | Citations |
---|---|---|---|
1 | Journal of Cleaner Production | 12 | 228 |
2 | Construction and Building Materials | 11 | 173 |
3 | Materials | 10 | 157 |
4 | Journal Central South University | 9 | 114 |
5 | Resources, Conservation, and Recycling | 8 | 79 |
6 | Renewable and Sustainable Energy Reviews | 7 | 96 |
7 | Transportation Research Record | 6 | 84 |
8 | Nanotechnology Review | 5 | 56 |
9 | Environmental Research | 5 | 37 |
10 | Environmental Research Letters | 5 | 74 |
Materials | Material Quantity (%) | CO2 Emission (%) |
---|---|---|
Asphalt binder | 0.7 | 2.3 |
Aggregates | 74.3 | 2.9 |
Cement | 4.7 | 84.5 |
Quick lime | 0.4 | 6.2 |
Sand | 17.6 | 0.7 |
Fly ash | 1.4 | 0 |
Mineral filler | 0.6 | 1.0 |
Reference | Material | Usage and Content wt.% | Findings | Recommendation |
---|---|---|---|---|
[59] | Pinewood and pig manure biochar | Asphalt binder modifier (5%) | Compared to petroleum-based asphalt, bio asphalt binder and binders modified with biochar are more energy-efficient and emit less CO2. Biochar made from wood was more effective. | Biochar has the prospective for the development of environmental and low-carbon asphalt pavement; however, further studies are required to fully comprehend its utilization. |
[50] | Fly ash | Partial replacement of cement (0.38%) | Using fly ash to partially substitute Portland cement reduces CO2 emissions by 29.6%. | There has been little research and data on the concentration of fly ash leachate in the field and its long-term use. |
[49] | Crumb rubber | Asphalt binder modifier (18%) | Carbon emission decreased from 36% to 44% compared to conventional mixtures when using asphalt binder with 18% crumb rubber produced using wet technology. | Attention must be paid to the type and nature of rubber used, as this might result in an increase in cost due to the requirement of a higher working temperature. |
[60] | Recycled asphalt pavement | Aggregate replacement (30%, 40%, and 50%) | The decrease in greenhouse gas was accomplished by increasing the RAP content of asphalt binder; the prospective reduction is up to 12.4%. | Due to limited study on production cost and design life of the mixtures, additional study on life cycle cost estimation is required. |
[61] | Palm oil fuel ash | Cement replacement (70%) | When palm oil fuel ash was utilized to substitute OPC up to 70%, CO2 emissions were reduced by up to 32–45%. | Future research should concentrate on mechanical performance testing and its long-term effects on the mixture. |
[41] | Waste wood and straw biochar | Asphalt binder modifier (0%, 2%, 4%, 6%, and 8%) | Biochar was found to reduce VOC production by 50% because of its intrinsic microstructure and carbon negativity. | More research on the long-term and economic feasibility study of various biochar in asphalt pavement is recommended. |
[56] | Reclaimed steel | Reinforcement bar | Reinforcement steel produced from reclaimed steel reduces GHG emissions by 5–27%. | More research on methods for detecting heavy metals while using such recycled materials in road construction is encouraged to reduce leachate development and environmental contamination. |
[50] | Crumb rubber | Asphalt binder modifier (1.6%) | Asphalt rubber has a lower carbon footprint compared to Portland cement mixtures but a greater carbon footprint than asphalt mixtures. | The study was limited to dense-graded mixtures. More study using different gradations such as gap, open, and uniform grading is encouraged. |
[55] | A recycled asphalt pavement and lime stabilization | Aggregate replacement and stabilization (100%) | CO2 emissions from the embankment section are reduced by 48.27% when both RAP and lime stabilization are used, 21.22% when only RAP is used, and 10.96% when only lime stabilization is used. | Further comparative studies are required to buttress the current study and additional studies are needed on life cycle cost assessment. |
[46] | Recycled aggregate | Aggregate substitution (100%) | When compared to conventional mixes, recycled aggregate mixes reduced CO2 emissions by up to 29%. | Mechanical performance testing and long-term field performance studies are recommended for future research. |
[57] | Brick, concrete limestone slurry dust, and glass powder | Filler replacement with a mass ratio of water to filler 9:1 | Glass powder and concrete dust emit somewhat more greenhouse gases than brick and limestone dust blends, while stone dust blends emit more greenhouse gases overall. Mixes of limestone dust yield the least amount of GHG emissions of7%. | To limit environmental impact, it is important to evaluate the environmental impact and mitigate heavy metals in waste filler before using it in road construction. |
[62] | Palm oil fuel ash | Cement substitution (100%) | Palm oil waste-modified mixes can lower CO2 emissions by 44–64% when compared to the conventional asphalt pavement mixture | More research on environmental effects and cost-benefit analyses of various biochars in asphalt pavement is recommended. |
[48] | Crumb rubber | Asphalt binder modifier Crumb rubber (18% and 25%) and styrene–butadiene–styrene (5%) | Compared to asphalt changed with styrene-butadiene-styrene, crumb rubber-modified asphalt can lower CO2 emissions by 17.06%. | More extensive rheological and performance testing are required to acquire a thorough knowledge of the microscopic and thixotropic behavior of the modified asphalt binder. |
[52] | Recycled asphalt pavement | Aggregate replacement (10% and 30%) | Carbon emissions were reduced by 6.8% when RAP was combined with a hot asphalt mixture. | The percentage and selected RAP ratio must be carefully considered because they can contribute to an increase in asphalt use. Additional studies and field evaluation are required since the financial and societal impacts of the utilization of reused materials must be considered. |
Parameters | Heating of Material | ||||
---|---|---|---|---|---|
Asphalt Binder | Asphalt Binder | Aggregate | Asphalt Binder | Aggregate | |
Energy Substitution | Coal to Oil | Coal to Natural Gas | Awning | Oil to Natural Gas | Oil to Natural Gas |
Energy saving (MJ) | - | 12.24 | 20.44 | 7.36 | 34.55 |
Reduction in emission (mg) | 955,180 | 2,126,377 | 1,259,370 | 1,171,197 | 6,120,587 |
Reduction in emission (%) | 18.34 | 40.82 | 5.9 | 27.53 | 28.2 |
Reference | [82] | [3,85] | [82] | [3,82] | [82] |
Reference | Technology Utilized | Findings | Recommendation |
---|---|---|---|
[52] | Cold recycling | The use of cold in-place recycling reduces the usages of aggregate, transportation, and plant consumption, all of which have advantages to CO2 eq released (a decrease of 9% throughout the entire lifespan and 54% when only the recycling phase is included). | When the method is paired with additional steps such as optimizing pavement roughness and optimizing waste concrete carbonation, CO2 emissions can be significantly reduced. |
[91] | WMA | WMA has been proven to reduce CO2 emissions by 10–40% at asphalt plants, making it a more sustainable option for pavement construction | More research and consistent statistics on the environmental impact and long-term durability of WMA during its life cycle, as well as its impact on worker health and safety, are needed. |
[72] | HWMA | The application usage of HWMA can cut CO2 emissions in the production process by up to 58% compared to HMA. | Further research on its long-term viability and performance, potential effects on worker safety and health, and cost-effectiveness, when compared to other asphalt mixtures, is needed. |
[56] | Energy substitution | Biomass-based fuel and electric construction equipment significantly reduce carbon and GHG emissions, with biomass-based fuel cutting carbon emissions by 36–90% and electrical construction machinery reducing GHG emissions by 67–95%. | More research on the scalability and feasibility of using this construction equipment on larger scales, as well as the fiscal and life cycle analyses, are needed. |
[81] | Cold recycling | When compared to conventional HMA production, the usage of cold recycling technology results in a 52% reduction in greenhouse gas emissions. | Research on the potential environmental impacts and economic sustainabilities of large-scale cold recycling technologies in the pavement industry is required. |
[85] | Energy substitution and WMA | Natural gas reduces carbon emissions by 27.68% when compared to heavy oil, and it reduces emissions by 40.92% when compared to coal when heating asphalt binder. Furthermore, by adopting WMA and low-carbon asphalt mixture technologies, carbon emissions from asphalt mixtures can be reduced by 27.3% and 48.6%, respectively. | More research is required on asphalt pavement’s long-term durability and performance, as well as the potential impact of these technologies on pavement design and construction. |
[80] | Cold recycling | Due to the use of existing materials and decreased energy usage, cold in-place recycling can lower CO2 e emissions by up to 75% when compared to conventional construction processes. | More studies into the most efficient and sustainable combinations of materials and technologies, as well as financial viability and long-term viability in varied geographic and environmental situations, are needed. |
[92] | WMA | The study reveals that WMA has the potential to reduce CO2 emissions at asphalt binder plants by up to 35% compared to the conventional method. | More research is needed to thoroughly assess the technologies and investigate their long-term performances, as well as optimize the process to achieve higher CO2 reduction rates while maintaining mixture performance. |
[86] | Energy substitution and WMA | The study indicates the feasiblility to attain a 65% decrease in CO2 emissions by replacing electricity with natural gas, whereas replacing electricity with oil or diesel can result in a 50% to 51% reduction in CO2 emissions. | More research on the field adaptability and practicality of deploying this technology, as well as financial and energy cycle assessments, are necessary. |
[68] | WMA | According to the study, WMA has the prospect to lower CO2 emissions by up to 30–40% in asphalt plants while also lowering working temperatures by 30 °C. | Further research into the long-term durability and performance of WMA pavement, as well as the economic feasibility of the technology in various regions and asphalt gradations, is needed. |
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Yaro, N.S.A.; Sutanto, M.H.; Baloo, L.; Habib, N.Z.; Usman, A.; Yousafzai, A.K.; Ahmad, A.; Birniwa, A.H.; Jagaba, A.H.; Noor, A. A Comprehensive Overview of the Utilization of Recycled Waste Materials and Technologies in Asphalt Pavements: Towards Environmental and Sustainable Low-Carbon Roads. Processes 2023, 11, 2095. https://doi.org/10.3390/pr11072095
Yaro NSA, Sutanto MH, Baloo L, Habib NZ, Usman A, Yousafzai AK, Ahmad A, Birniwa AH, Jagaba AH, Noor A. A Comprehensive Overview of the Utilization of Recycled Waste Materials and Technologies in Asphalt Pavements: Towards Environmental and Sustainable Low-Carbon Roads. Processes. 2023; 11(7):2095. https://doi.org/10.3390/pr11072095
Chicago/Turabian StyleYaro, Nura Shehu Aliyu, Muslich Hartadi Sutanto, Lavania Baloo, Noor Zainab Habib, Aliyu Usman, Arsalaan Khan Yousafzai, Abdulaziz Ahmad, Abdullahi Haruna Birniwa, Ahmad Hussaini Jagaba, and Azmatullah Noor. 2023. "A Comprehensive Overview of the Utilization of Recycled Waste Materials and Technologies in Asphalt Pavements: Towards Environmental and Sustainable Low-Carbon Roads" Processes 11, no. 7: 2095. https://doi.org/10.3390/pr11072095
APA StyleYaro, N. S. A., Sutanto, M. H., Baloo, L., Habib, N. Z., Usman, A., Yousafzai, A. K., Ahmad, A., Birniwa, A. H., Jagaba, A. H., & Noor, A. (2023). A Comprehensive Overview of the Utilization of Recycled Waste Materials and Technologies in Asphalt Pavements: Towards Environmental and Sustainable Low-Carbon Roads. Processes, 11(7), 2095. https://doi.org/10.3390/pr11072095