Numerical Simulation Study on the Damage Mechanism of the Combined Perforating Well Testing Tubing in Ultra-Deep Wells
Abstract
:1. Introduction
2. Materials and Methods
2.1. Simulation Modeling
2.2. Algorithm, Material, and Boundary Condition Setting
- The initial position of the tubing aligns with the borehole axis of the oil and gas well;
- The tubing is treated as an elastic material and its material exhibits isotropic properties;
- The gravitational force acting on the tubing due to downhole components is disregarded.
3. Results and Discussion
3.1. Deformation Analysis of Perforating Tubing
3.2. Movement Analysis of Perforating Tubing
3.3. Strength Analysis of Perforating Tubing
3.4. Propagation of Blast Wave
3.5. Validation
4. Conclusions
- (a)
- The perforating impact load induces a significant pressure step for the perforating tubing string, leading to an overall displacement of the perforating tubing. As the tubing itself absorbs a portion of the energy transmitted by the shock wave during propagation and considering the top of the tubing is farther away from the explosion center, the deformation of the top of the tubing is comparatively smaller. In contrast, the displacement deformation at the bottom of the tubing is more pronounced. The velocity–time curve of the perforating tubing reveals that the bottom of the tubing experiences the fastest velocity changes within the perforating tubing string system. Additionally, the unconstrained Z-axis direction at the bottom of the tubing exhibits a noticeably higher peak acceleration than in other directions, indicating that the bottom of the tubing is highly susceptible to deformation in the perforating tubing system;
- (b)
- Following the volatile explosion, the shock wave affects the bottom, center, and top of the perforating tubing over time, resulting in these sections’ respective peak equivalent stresses. The shock wave undergoes rebound transmission between the top of the packer and the bottom of the well, causing fluctuations in the equivalent stress of the perforating tubing, characterized by peaks and subsequent decay. Notably, due to the largest peak equivalent stress occurring at the top of the tubing, the Von Mises yield criterion suggests that the top of the tubing is particularly susceptible to fatigue damage within the entire system;
- (c)
- To accurately and systematically analyze the dynamic mechanical response of tubing during perforating tubing operations, numerical simulation can serve as a valuable tool for studying the safety aspects of perforating tubing under various working conditions. In instances where simulations indicate incidents like tubing fractures, adjustments can be made to pertinent process parameters during the perforating process. For example, reducing the number of perforating charges can help mitigate the impact load from the perforating blast and adjusting the perforating fluid density can reduce the initial pressure exerted on the perforating tubing, among other potential adjustments.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviation
TCP | tubing-conveyed perforating |
WCP | wireline-conveyed perforating |
mm | millimeter |
cm | centimeter |
m | meter |
Pa | Pascal |
MPa | million Pascal |
GPa | giga Pascal |
g | gram |
kg | kilogram |
μs | microsecond |
s | second |
kJ | kilo-Joule |
N | Newton |
kN | kilo-Newton |
References
- Shoujun, W.; Zhongjian, T.; Xiaojiang, H.; Bing, X.; Zhenjiang, L.; Weihua, F. An offshore combination technology of composite perforation and formation testing and its application. China Offshore Oil Gas 2013, 25, 8–12. [Google Scholar]
- Chengwu, G.; Jiewen, S.; Qiang, Z.; Yanwu, W.; Jianfeng, Z. Application of testing technology in complex gas reservoirs of A-mu Darya. Oil Drill. Prod. Technol. 2014, 36, 126–128. [Google Scholar]
- Fei, L.; Ronghe, L. New development of combined process of perforating-acidizing-testing technology. Drill. Prod. Technol. 2016, 39, 79–82. [Google Scholar]
- Yong, Y.; Zhitong, S.; Xianbin, L.; Xuedong, F.; Wei, X.; Jingun, L. Research and application of dynamic negative pressure perforation acidification and test combination technology in high temperature, high pressure and low permeability reservoir of Qinghai oilfield. Drill. Prod. Technol. 2020, 43, 129–131. [Google Scholar]
- Jim, G.; Derek, B.; Rajani, S.; Crystal, L.; Jesse, H.; Baker, H. The Importance of Pre-Job Shock Modeling as a Risk Mitigation Tool in TCP Operations. In Proceedings of the SPE Deepwater Drilling and Completions Conference, Galveston, TX, USA, 10–11 September 2014. [Google Scholar]
- Sharif, A.; Andy, M.; Angel, U.; Javier, M.C. Wireline-Deployed Perforating: Maximizing Efficiency without Killing the Well. In Proceedings of the SPE/ICoTA Coiled Tubing and Well Intervention Conference and Exhibition, Houston, TX, USA, 21–22 March 2017. [Google Scholar]
- Kai, T.; Haidong, W.; Jianxin, P.; Huabing, C.; Miaozhuang, L.; Jianbo, C.; Chuangang, D. Perforating technology for super high temperature and pressure 8000 m deep wells. Drill. Prod. Technol. 2018, 41, 57–60. [Google Scholar]
- Zifeng, L. Research advances and debates on tubular mechanics in oil and gas wells. Acta Pet. Sin. 2016, 37, 531–556. [Google Scholar]
- Yihua, D.; Xiaodong, Z.; Yongjun, F.; Mingfei, L. Fluid-solid interaction analysis for perforation gun jamming and strength considering effects of blasting height and phase angle. J. Vib. Shock 2022, 41, 167–173. [Google Scholar]
- Hongdong, Y.; Shiyi, L.; Jianjun, Z. Mechanics analysis of perforating combined well testing string and protection technology of downhole instrument. Oil Drill. Prod. Technol. 2003, 03, 61–63+85. [Google Scholar]
- Mingfei, L.; Fei, X.; Yihua, D. Dynamic response analysis of a perforated pipe string under detonation impact load. J. Vib. Shock 2019, 38, 185–191+222. [Google Scholar]
- Qiao, D. Safety Analysis for Downhole Wellbore during Perforating. Ph.D. Thesis, China University of Petroleum (Beijing), Beijing, China, 2020. [Google Scholar]
- Yihua, D.; Haijun, X.; Xuehai, J.; Dongming, Z. Analysis of the cause of damage to the center tube of the perforating combined well testing packer. China Pet. Mach. 2007, 343, 113–115. [Google Scholar]
- Canal, C.; Priscilla, M.; Scott, M.; Jovineto, M.; Darren, B. Predicting Pressure Behavior and Dynamic Shock Loads on Completion Hardware during Perforating. In Proceedings of the 2010 Offshore Technology Conference, Houston, TX, USA, 3–6 May 2010. [Google Scholar]
- John, M.B.; George, Y. A study of explosive effects in close proximity to a submerged cylinder. Int. J. Impact Eng. 2008, 35, 206–225. [Google Scholar]
- Bowen, X.; Yajie, W.; Guoning, R.; Jinhua, P. Dynamic Response of Underwater Cylindrical Shells Subjected to Blast Loads of Aluminized Explosives. Explos. Mater. 2014, 43, 1–5. [Google Scholar]
- Kevin, B.; Herve, L.S.; Guillaume, B. Estimation of the response of a deeply immersed cylinder to the shock wave generated by an underwater explosion. Mar. Struct. 2020, 72, 1–22. [Google Scholar]
- Weizheng, X.; Hongtao, Z.; Yexun, L.; Yu, H.; Hua, F. An experimental study on dynamic response of cylindrical shell under near-field/contact underwater explosion. Explos. Shock Waves 2023, 43, 209–219. [Google Scholar]
- Jack, B.; Martin, S.; Cam, L.; David, S. Predicting Wellbore Dynamic-Shock Loads Prior to Perforating. In Proceedings of the SPE Digital Energy Conference and Exhibition, Woodlands, TX, USA, 19–21 April 2011. [Google Scholar]
- Yihua, D.; Mingfei, L.; Fuxiang, Z.; Xiangtong, Y. An analysis of the effect of the well bore structure on the strength safety of the tubing string at the perforation section. China Pet. Mach. 2012, 40, 27–29. [Google Scholar]
- Mingfei, L.; Fei, X.; Yihua, D. Measurement of perforating column vibration parameters and ALE-based numerical simulation. Chin. J. Appl. Mech. 2019, 36, 458–465+515. [Google Scholar]
- Jun, L.; Yilin, J.; Yili, C.; Kai, T.; Guohui, R.; Jianbo, C. Shock vibration response characteristic of perforating tubing string in ultra-deep wells. Geoenergy Sci. Eng. 2023, 228, 1–23. [Google Scholar]
- Carlos, B.; Keith, B.; Lu, A.; Harvey, W.; Fuxiang, Z.; Xiangtong, Y.; Jianxin, P. Prediction and Reduction of Perforating Gunshock Loads. In Proceedings of the International Petroleum Technology Conference, Beijing, China, 26–28 March 2013. [Google Scholar]
- Carlos, B.; Angel, L.; Paulo, V.; Harvey, W.; Paulo, S. Perforating Gunshock Loads—Prediction and Mitigation. In Proceedings of the SPE/IA-DC Drilling Conference and Exhibition, Amsterdam, The Netherlands, 5–7 March 2013. [Google Scholar]
- API. Technical Report on Equations and Calculations for Casing, Tubing and Line Pipe Used as Casing or Tubing; and Performance Properties Tables for Casing and Tubing, TR 5C3; API: Washington, DC, USA, 2008. [Google Scholar]
- Xin, G.; Qing, Z. Progress in numerical simulation of dam failure under blast loading. J. Hohai Univ. (Nat. Sci.) 2017, 45, 45–55. [Google Scholar]
- Guanghong, M.; Yu, H.; Jiuying, A.; Qiuyue, M.; Zhihao, S.; Honghao, M.; Zhaowu, S. Numerical simulation of explosive welding of metal tube and rod based on different algorithms. Trans. China Weld. Inst. 2022, 43, 64–71+116–117. [Google Scholar]
- Xi, L.; Shushan, W.; Feng, M.; Haifeng, Z. Dynamic responses test of perforating string section under explosion Impact. Sci. Technol. Eng. 2014, 14, 53–56+92. [Google Scholar]
- Xingyu, Z.; Chunhua, B.; Jian, Y.; Bingfeng, S. Parameters calculation of JWL EOS of FAE detonation products. Acta Armamentarii 2020, 41, 1921–1929. [Google Scholar]
- Wei, Z.; Cheng, X.; Mingfei, L.; Lin, Z.; Gangqin, W. Transient response and strength analysis of perforating string. China Pet. Mach. 2017, 45, 90–94+110. [Google Scholar]
- Carlos, B.; Denny, G.; Alan, S.; Moises, S.; Indah, P.; Risal, R.; Sandy, W. Perforating on Wireline: Maximizing Productivity and Minimizing Gunshock. In Proceedings of the SPE European Formation Damage Conference and Exhibition, Budapest, Hungary, 3–5 June 2015. [Google Scholar]
- William, S.; Carlos, B.; Harvey, W.; Flavio, M.; Jonathan, S.; Martin, B.; Scott, O. Efficient Perforation of High-Pressure Deepwater Wells. In Proceedings of the Offshore Technology Conference, Houston, TX, USA, 2–5 May 2011. [Google Scholar]
- Mark, B.; Andrea, B.; Carlos, B. Perforating Gunshock Loads: Simulation Capabilities and Applications. In Proceedings of the International Petroleum Technology Conference, Kuala Lumpur, Malaysia, 10–12 December 2014. [Google Scholar]
- Qiao, D.; Hui, Z.; Jun, L.; Hao, W.; Xuejun, H. Safety Distances of Packers for Deep-Water Tubing-Conveyed Perforating. In Proceedings of the Offshore Technology Conference, Houston, TX, USA, 30 April–3 May 2018. [Google Scholar]
- Zifeng, L. Applicability of unified strength theory in tubular mechanics and safety stress field of the material with SD effect. Acta Pet. Sin. 2016, 37, 1537–1542. [Google Scholar]
Components | Length (m) | Density (kg·m−3) | Size (mm) | Yield Strength (MPa) | Modulus of Elasticity (GPa) | Poisson’s Ratio |
---|---|---|---|---|---|---|
Tubing | 226 | 7800 | 62.00/73.02 | 536 | 206 | 0.30 |
Casing | 463 | 7800 | 118.62/139.70 | 460 | 206 | 0.25 |
Packer | 0.1 | 1975 | 73.02/118.62 | / | / | 0.49 |
Perforating Fluid | 462 | 1320 | 118.62 | / | / | / |
Formation | 463 | 2620 | 139.70/170.00 | / | 66 | / |
Perforating Gun | 166 | 7800 | 86.00/89.00 | 550 | 206 | 0.30 |
Density (g·cm−3) | Explosive Velocity (cm·μs−1) | A1 (GPa) | A2 (GPa) | R1 | R2 | ω1 | EW (kJ·cm−3) |
---|---|---|---|---|---|---|---|
1.89 | 0.91 | 778.3 | 7.07 | 4.2 | 0.99 | 0.3 | 0.105 |
Density (g·cm−3) | C (m·s−1) | (N·s·m−2) | a | S1 | S2 | S3 | γ0 | E (Pa) |
---|---|---|---|---|---|---|---|---|
1.00 | 1.647 × 103 | 0.8684 × 10−3 | 0 | 1.921 | −0.096 | 0 | 0.35 | 2.895 × 105 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Jiang, J.; Deng, Q.; Yang, D.; Qi, G.; Zhang, F.; Tan, L. Numerical Simulation Study on the Damage Mechanism of the Combined Perforating Well Testing Tubing in Ultra-Deep Wells. Processes 2024, 12, 380. https://doi.org/10.3390/pr12020380
Jiang J, Deng Q, Yang D, Qi G, Zhang F, Tan L. Numerical Simulation Study on the Damage Mechanism of the Combined Perforating Well Testing Tubing in Ultra-Deep Wells. Processes. 2024; 12(2):380. https://doi.org/10.3390/pr12020380
Chicago/Turabian StyleJiang, Jiadong, Qiao Deng, Dong Yang, Guilin Qi, Fan Zhang, and Leichuan Tan. 2024. "Numerical Simulation Study on the Damage Mechanism of the Combined Perforating Well Testing Tubing in Ultra-Deep Wells" Processes 12, no. 2: 380. https://doi.org/10.3390/pr12020380
APA StyleJiang, J., Deng, Q., Yang, D., Qi, G., Zhang, F., & Tan, L. (2024). Numerical Simulation Study on the Damage Mechanism of the Combined Perforating Well Testing Tubing in Ultra-Deep Wells. Processes, 12(2), 380. https://doi.org/10.3390/pr12020380