A Systems Engineering Approach to Performance-Based Maintenance Services Design
Abstract
:1. Introduction
2. Background on Maintenance Services
3. Materials and Methods
- Identification stage, where the contents of the system in terms of its boundaries and relation to its internal and external environment are determined;
- Concept stage, that considers the conceptual development of the system in terms of its mission, vision, values, strategies, objectives, operational concepts, policies, business plans and so forth;
- Requirement stage, where the operational requirements, its relevant processes and its functional, behavioral, informational and capability are described;
- Design stage, that supports the specification of the system considering all its components, their task description and resources needs;
- Implementation and build stage, where the activities necessary to build the system are carried out;
- Operation and change/re-engineering, where the system operation is monitored, controlled and evaluated and operation-related resources are managed to assure that the system can fulfil its mission;
- End of Life, that considers the necessary activities to recycle or disposal the system and its components at the end of its useful life.
4. Results
4.1. Life Cycle Stage 1: System Identification
- The PBMS is provided for only one piece of equipment (i.e., the manufactured good) installed in the industrial site of the customer. This is another simplification, as performance-based services are often delivered to a set of equipment within an industrial plant.
- Although performance-based services can include a more complex definition of various performance targets, the performance objective for the PBMS under study is defined based on one main measure: the equipment availability. This is aligned with the approach of Hypko et al. [14], i.e., pay-on-availability.
4.2. Life Cycle Stage 2: System Concept
- The requirement analysis concerns the formulation of customer needs to be integrated into the service offering. A specific focus is given to identify the functional requirements of the equipment as they are considered the basis for designing maintenance-related services [80]. This analysis would also take into consideration different viewpoints in relation to the system under study, i.e., the viewpoints of relevant stakeholders and their needs and requirements in relation to the system. A set of tasks to perform this identification and analysis of stakeholders specifications have been proposed in the ISO/IEC/IEEE 15288 standard [55].
- The service offering definition consists of the identification of different service packages that could be proposed to the equipment user and the development of the service agreement between both parties. This is a crucial part of the negotiation process as many difficulties may arise while performing this task. Difficulties in this stage may include the identification of risks and uncertainties and definition of responsibilities to tackle them, and the specification of boundaries and roles of different actors [81,82,83].
- The maintenance planning activities are related to the design of the preventive maintenance plan adapted to the particular equipment conditions and operational requirements, as well as the necessary resources to perform the maintenance activities planned.
- The maintenance scheduling activities would program in a short-term perspective the necessary maintenance activities and resources according to the maintenance plan.
- The maintenance execution is a personnel intensive task. Special attention is paid to the staff delivering the service as it could vary the results of the service [84].
- The service monitoring and evaluation task consists of the assessment of the actual outputs of the service provision to understand whether the requirements have been fulfilled as stated in the service agreement. An example of possible measure of maintenance planning and scheduling effectiveness is the percentage of compliance with the maintenance plan [85].
4.3. Life Cycle Stage 3: System Requirements
- The description of requirements specifications resulting from the requirements analysis and informing the service offering definition.
- The accepted service offering, agreed with the equipment user, will be an input for the maintenance planning task, as well as for the service monitoring and evaluation task. The latter is responsible for assessing whether the actual service delivers what was agreed on with the customer.
- The maintenance plan is a necessary input into the scheduling of maintenance activities.
- The maintenance schedule for the PBMS preventive maintenance activities informs the maintenance execution, in terms of time and resources to deliver the activities included in the maintenance plan as programmed to be executed by the maintenance personnel onsite.
- The data generated and collected during the performance of maintenance actions will inform the task that monitors and evaluates how the service is being provided. This information generates a feedback loop going back to the maintenance planning task. The feedback loop is illustrated with a dotted blue arrow in Figure 2.
4.4. Life Cycle Stage 4: System Design
5. Discussion
Funding
Conflicts of Interest
References
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Holgado, M. A Systems Engineering Approach to Performance-Based Maintenance Services Design. Processes 2019, 7, 59. https://doi.org/10.3390/pr7020059
Holgado M. A Systems Engineering Approach to Performance-Based Maintenance Services Design. Processes. 2019; 7(2):59. https://doi.org/10.3390/pr7020059
Chicago/Turabian StyleHolgado, Maria. 2019. "A Systems Engineering Approach to Performance-Based Maintenance Services Design" Processes 7, no. 2: 59. https://doi.org/10.3390/pr7020059
APA StyleHolgado, M. (2019). A Systems Engineering Approach to Performance-Based Maintenance Services Design. Processes, 7(2), 59. https://doi.org/10.3390/pr7020059