Theoretical Study of a Closed-Cycle Evaporation System for Seawater Desalination
Abstract
:1. Introduction
2. Description
- Seawater: Seawater is circulated in the circulation tank and the humidifier. The seawater is sprayed by a circulation pump onto a heat exchange coil inside the humidifier. The water molecules in the seawater absorb heat to form steam, and the remaining seawater participates in the next circulation.
- Air: The circulation fan is installed between the first dehumidifier and the second dehumidifier. Through the suction of the circulation fan, a large amount of air enters from the bottom of the humidifier and is heated and humidified. The nearly saturated air leaves the top of the humidifier and enters the two dehumidifiers where it is cooled and dehumidified, resulting in a large amount of freshwater.
- Refrigerant: The refrigerant is circulated through the humidifier, the second dehumidifier, and the compressor. The heat pump’s condensing end is represented by the heat exchanger coil of the humidifier, where the refrigerant is condensed and gives off heat. Meanwhile, the dehumidifier functions as the evaporating end of the heat pump, wherein the refrigerant gathers heat from the air.
3. Numerical Model
3.1. Sub-Model of the Humidifier
- (1)
- Humidifiers are not affected by external temperature and humidity;
- (2)
- The nature of seawater is stable;
- (3)
- The model is in a stable process.
3.2. Sub-Model of the Heat Pump Unit
3.3. Sub-Model of the First Dehumidifier
- Heat radiation losses have been ignored;
- Heat transfer occurs under steady-state conditions;
- The thermal resistance due to fins is neglected;
- The efficiency of the fins under humid conditions is the same as the efficiency of the dry fins;
- The following equation can be used to represent the heat transfer that occurs within the internal heat exchange channels of the first dehumidifier:
- b
- The heat exchange in the external heat exchange channels of the first-stage dehumidifier can be expressed as:
3.4. Sub-Model of the Second Dehumidifier
- (1)
- Heat radiation losses have been ignored;
- (2)
- The thermal resistance of the fins is ignored;
- (3)
- The efficiency of the fins under humid conditions is the same as that of the dry fins;
- (4)
- The evaporation temperature of the refrigerant is constant.
3.5. Validation
3.6. Calculation Process
3.7. Evaluation Indicators
4. Discussion
4.1. Seawater Mass Flow
4.2. Air Mass Flow
4.3. Performance Comparison between the Current System and Other Systems
5. Study Limitations and Challenges
6. Conclusions
- (1)
- Variations in the seawater mass flow rate did not significantly improve system productivity, and there was no significant effect on system performance.
- (2)
- As the air mass flow rate increased, the overall heat and mass transfer efficiency of the system improved significantly, and the system’s productivity improved significantly.
- (3)
- The productivity of the system was 852~867 kg/h. The GOR of the system is estimated to be 4.16~4.24.
- (4)
- The system is competitive when compared with other systems.
- (5)
- The mathematical model developed in this paper provides theoretical support for the optimization of the system. The system is a closed system, and the field of application should not be limited to desalination. The system can be tested and applied in the field of wastewater treatment.
Author Contributions
Funding
Conflicts of Interest
Nomenclature
mc | Mass flow rate of the refrigerant liquid, kg/s |
mk | Mass flow rate of the refrigerant vapor, kg/s |
ik | Specific enthalpy of the refrigerant vapor, J/kg |
ic | Specific enthalpy of the refrigerant liquid, J/kg |
Qc | Compressor heat exchange, W |
Qe | Compressor cooling capacity, W |
K0 | Heat transfer coefficient of the heat exchanger coils, W/(m2·K) |
Tk | Temperature of the refrigerant in the tube, K |
Aw | Surface area of the heat exchanger coils, m2 |
αc | Heat transfer coefficient of the refrigerant, W/(m2·K) |
αw | Heat transfer coefficient of the water film, W/(m2·K) |
Βaw | Mass transfer coefficient |
dc | Inner diameter of the heat exchanger coils, m |
dw | Heat exchanger coils’ outer diameter, m |
dm | Average value of the inner–outer diameter of the heat exchanger coils, m |
Δ | Thickness of the heat exchanger coils, m |
Λ | Thermal conductivity of the heat exchanger coils, W/(m·K) |
a1 | State of the air point 1 |
a2 | State of the air point 2 |
a3 | State of the air point 3 |
a4 | State of the air point 4 |
a5 | State of the air point 5 |
a6 | State of the air point 6 |
a7 | State of the air point 7 |
ic1 | Enthalpy of the refrigerant entering the humidifier, kJ/kg |
ic2 | Enthalpy of the refrigerant flowing out of the humidifier, kJ/kg |
ic3 | Enthalpy of the refrigerant entering the second dehumidifier, kJ/kg |
ic4 | Enthalpy of refrigerant flowing out of the second dehumidifier, kJ/kg |
P | Power consumption of the heat pump unit, W |
cc,1~cc,10 | Constants |
ce,1~ce,10 | Constants |
cp,1~cp,10 | Constants |
Te | Evaporation temperature, K |
Tk | Condensation temperature, K |
Q1d,n | Heat exchange in the internal heat exchange channel of the first dehumidifier, W |
A1d,n | Heat transfer area of the heat transfer channel inside the first dehumidifier, m2 |
∆T1d,n | Temperature difference in the heat exchange channels inside the first dehumidifier, K |
K1d,n | Heat transfer coefficient of the heat transfer channels inside the first-stage dehumidifier, W/(m2·K) |
m1d,n | Mass of freshwater flowing out of the heat exchange channel inside the first dehumidifier, kg |
i1d,n | Enthalpy of freshwater flowing out of the heat transfer channel inside the first dehumidifier, J/kg |
Q1d,w | Heat exchange in the external heat exchange channel of the first dehumidifier, W |
A1d,w | Heat transfer area of the external heat transfer channel of the first dehumidifier, m2 |
∆T1d,w | Temperature difference between the external heat exchange channels of the first dehumidifier, K |
K1d, w | Average heat transfer coefficient of the external heat transfer channel of the first dehumidifier, W/(m2·K) |
m1d, w | Mass of freshwater flowing out of the external heat exchange channel of the first dehumidifier, kg |
i1d, w | Enthalpy of freshwater flowing out of the external heat exchange channel of the first dehumidifier, J/kg |
C | Specific heat of the air |
αl | Heat transfer coefficient between the cold fluid and the heat exchange surface |
αr | Heat transfer coefficient between the thermal fluid and the heat exchange surface |
ηl | Cold fluid channel efficiency |
ηr | Thermal fluid path efficiency |
Al | Heat transfer area of cold fluid channels |
Ar | Heat transfer area of thermal fluid channels |
cp | Specific heat at a constant pressure, kJ/(kg ·K) |
λ1d | Thermal conductivity, W/(kg·K) |
Μ | Power viscosity, kg/(m·s) |
G | Mass flow rate, kg/(m2·s) |
J | Heat transfer factor |
Re | Reynolds number |
m2d | The mass of freshwater flowing out of the second dehumidifier, kg |
i2d | Enthalpy of freshwater flowing out of the second dehumidifier, J/kg |
W | Power consumption of the system, W |
Mf | Mass flow rate of freshwater, kg |
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Parameters | Unit | Condition 1 | Condition 2 | Condition 3 | Condition 4 | |
---|---|---|---|---|---|---|
Ta2 | °C | 51.70 | 51.30 | 51.50 | 51.90 | |
ωa2 | g/kg | 86.48 | 79.39 | 87.00 | 85.51 | |
mw | kg/s | 8.89 | 8.89 | 9.45 | 7.78 | |
Ma | kg/s | 3.50 | 3.80 | 3.50 | 3.50 | |
Ta1 | °C | Exp. | 43.40 | 42.30 | 44.00 | 42.50 |
°C | Num. | 42.90 | 41.05 | 44.10 | 42.30 | |
% | Deviation | 1.15 | 2.96 | 0.23 | 0.47 | |
ωa1 | g/kg | Exp. | 15.25 | 14.30 | 15.30 | 14.70 |
g/kg | Num. | 14.80 | 14.20 | 14.80 | 14.20 | |
% | Deviation | 2.95 | 0.70 | 3.27 | 3.40 | |
ia1 | kJ/kg | Exp. | 83.75 | 80.10 | 84.60 | 81.46 |
kJ/kg | Num. | 82.10 | 78.60 | 83.40 | 79.19 | |
% | Deviation | 2.01 | 1.91 | 1.44 | 2.87 | |
Ta4 | °C | Exp. | 20.60 | 20.20 | 20.70 | 20.10 |
°C | Num. | 20.27 | 19.27 | 20.67 | 19.90 | |
% | Deviation | 1.60 | 4.61 | 0.16 | 1.00 | |
mf | g/s | Exp. | 249.30 | 245.18 | 250.81 | 247.84 |
g/s | Num. | 250.88 | 247.72 | 252.70 | 249.59 | |
% | Deviation | 0.63 | 1.03 | 0.75 | 0.70 |
mw (kg/s) | ma (kg/s) | Ta5 (°C) | φa5 (%) | φa2 (%) | |
---|---|---|---|---|---|
Reference values | 9 | 3.6 | 20 | 65 | 95 |
Interval | 7.5~10.5 | 2.8~4.2 |
Researchers | Heat Source | Maximum Productivity | GOR |
---|---|---|---|
Xu H. et al. [9] | Solar-assisted heat pump | 20.54 kg/h | 2.42 |
Wu G. et al. [11] | Solar | 182 kg/h | 2.65 |
Liu Z.H. et al. [23] | Solar | 2.138 kg/(h∙m2) | 2.5 |
Behnam P. et al. [24] | Solar | 6.275 kg/(day·m2) | - |
Rahimi-Ahar Z. et al. [25] | Solar | 1.07 kg/(h·m2) | 3.43 |
Zubair M.I. et al. [26] | Solar | 19,445 kg/year | 2.6 |
Lawal D.U. et al. [14] | Heat pump | 287.8 kg/day | 4.07 |
He W.F. et al. [19] | Heat pump | 82.12 kg/h | 5.14 |
Shafii M.B. et al. [27] | Heat pump | 2.79 kg/h | 2.08 |
Current study | Heat pump | 852~867 kg/h | 4.16~4.24 |
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Liu, J.; Sun, Y.; Zhang, Y.; Wang, J. Theoretical Study of a Closed-Cycle Evaporation System for Seawater Desalination. Separations 2023, 10, 319. https://doi.org/10.3390/separations10050319
Liu J, Sun Y, Zhang Y, Wang J. Theoretical Study of a Closed-Cycle Evaporation System for Seawater Desalination. Separations. 2023; 10(5):319. https://doi.org/10.3390/separations10050319
Chicago/Turabian StyleLiu, Jun, Yong Sun, Yizhu Zhang, and Jiaquan Wang. 2023. "Theoretical Study of a Closed-Cycle Evaporation System for Seawater Desalination" Separations 10, no. 5: 319. https://doi.org/10.3390/separations10050319
APA StyleLiu, J., Sun, Y., Zhang, Y., & Wang, J. (2023). Theoretical Study of a Closed-Cycle Evaporation System for Seawater Desalination. Separations, 10(5), 319. https://doi.org/10.3390/separations10050319