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Review

Purification Technologies for NOx Removal from Flue Gas: A Review

1
State Key Laboratory of Pollution Control and Resource Reuse, College of Environmental Science and Engineering, Tongji University, Shanghai 200092, China
2
Shanghai Institute of Pollution Control and Ecological Security, Shanghai 200092, China
*
Author to whom correspondence should be addressed.
Separations 2022, 9(10), 307; https://doi.org/10.3390/separations9100307
Submission received: 10 August 2022 / Revised: 7 October 2022 / Accepted: 10 October 2022 / Published: 13 October 2022
(This article belongs to the Section Environmental Separations)

Abstract

:
Nitrogen oxide (NOx) is a major gaseous pollutant in flue gases from power plants, industrial processes, and waste incineration that can have adverse impacts on the environment and human health. Many denitrification (de-NOx) technologies have been developed to reduce NOx emissions in the past several decades. This paper provides a review of the recent literature on NOx post-combustion purification methods with different reagents. From the perspective of changes in the valence of nitrogen (N), purification technologies against NOx in flue gas are classified into three approaches: oxidation, reduction, and adsorption/absorption. The removal processes, mechanisms, and influencing factors of each method are systematically reviewed. In addition, the main challenges and potential breakthroughs of each method are discussed in detail and possible directions for future research activities are proposed. This review provides a fundamental and systematic understanding of the mechanisms of denitrification from flue gas and can help researchers select high-performance and cost-effective methods.

Graphical Abstract

1. Introduction

The pollutants produced by power plants, industrial processes, and municipal solid waste incineration mainly include particulate matter, sulfur oxides, and nitrogen oxides (NOx) [1,2]. NOx in flue gas mainly exists in the form of NO (90–95%) and NO2 (5–10%). NOx emissions can cause a series of health problems, such as eye and throat inflammation, chest tightness, nausea, and headaches, as well as environmental problems, such as ozone depletion, acid rain, haze, photochemical smog, and greenhouse gas emissions [3,4]. Therefore, NOx emissions must be reduced and controlled.
In regard to different combustion stages, NOx control methods can be categorized into pre-combustion, in-combustion, and post-combustion control [5]. For pre-combustion control, the focus is on reducing the nitrogen in the fuel, specifically by selecting a fuel with a low nitrogen content or reducing the nitrogen content of the fuel. The in-combustion control technology, also called low-NOx combustion technology, is mainly used to suppress NOx generation by adjusting operation parameters, modifying burners, etc. [6]. For pre-combustion and in-combustion control methods, only low removal efficiencies can be achieved. Without further countermeasures, most of the exhaust gases from industrial furnaces cannot meet emission standards. Therefore, a post-combustion approach is usually used to achieve a higher NOx reduction [7].
Substantial research has been conducted in developing post-combustion technologies to meet stricter environmental regulations for NOx. Figure 1 presents the statistics of yearly published papers on the topic of NOx purification from flue gas. Table 1 lists currently used purification technologies for NOx removal from flue gas after combustion.
In this paper, the existing NOx purification methods are summarized and reviewed. In regards to the different transformation approaches (methods causing an increase, decrease, or no change in the chemical valence of nitrogen), the purification against NOx from flue gas is classified into three types: oxidation methods (N valence increases), reduction methods (N valence decreases), and absorption/adsorption methods (no change in N valence). Furthermore, some innovative methods that are still at laboratory scale, such as non-thermal plasma, are also discussed. The aim of this paper is to present a comprehensive overview of post-combustion NOx purification technologies with different physical state reagents and to help researchers select methods with high performance for NOx removal in specified situations.

2. Oxidation Methods

Regarding the presence of large amounts of insoluble NO in flue gas, oxidizing NO to a much more soluble NO2 is a highly necessary step, followed by wet scrubbing or dry absorption. In regard to the states of oxidants required for NO oxidation, the reactants are divided into gas oxidants, liquid oxidants, and solid oxidants. The reaction mechanism and the factors affecting the removal efficiency are reviewed.

2.1. Gas Oxidants

Due to the full and effective contact between reactants, gaseous oxidants are widely employed to remove NOx from flue gas. Gas oxidants include oxygen (O2), ozone (O3), chlorine species, and non-thermal plasma.

2.1.1. Oxygen (O2) Oxidants

Oxygen is one of the most common oxidants. Thermodynamically, oxygen can spontaneously oxidize NO to NO2 and the activation energy for oxidizing NO by O2 is −4.41 kJ/mol in the temperature range of 270–600 K [13]. However, previous studies have reported that in flue gases from power plants and in industrial processes, such as sintering and waste incineration, the ratio of NO/NOx is still more than 90%, even though there is a considerable proportion of oxygen (3–8%) in the flue gas [14,15,16].
In oxygenated gaseous environments, the reaction of NO with O2 proceeds as a third-order reaction [17]:
2 NO   +   O 2     2 NO 2
d [ NO ] dt = + d [ NO 2 ] dt = 2   k ·   [ NO ] 2 · [ O 2 ]
where the rate constant k is dependent on temperature. In untreated flue gases of power plants, the concentration of NOx usually ranges between 200 and 400 ppm [18]. In the tail gas of cement kilns, the concentration of NOx can reach 500–800 ppm or more, and O2 is concentrated over 8–10% [19]. Therefore, the oxidation rate of NO by O2 is still low without a catalyst.
Numerous reaction pathways, including a trimolecular reaction, a pre-equilibrium mechanism with a dimer of NO ((NO)2) as an intermediate, and a pre-equilibrium mechanism with NO3 as an intermediate, have been proposed to explain the homogenous oxidation of NO by O2 [20].
NO2 is produced from NO and O2 at a high pressure and low temperature. Ting et al. [21] investigated the oxidation of NO to NO2 in the gas phase, absorption in liquid water, and interactions with water vapor at pressures ranging from ambient to 30 bar. As the conversion rate of NO approached 90% over a longer residence period, dry gas oxidation performed well in comparison to global reaction kinetics, which are frequently applied at lower pressures. The study also demonstrated that the NO/NO2 ratio is mostly unaffected by temperature (25–500 °C).
Although O2 might directly oxidize NO, the oxidation rate is still constrained. Catalysts, including noble metals, metal oxides/complexes, activated carbon materials, etc., have been extensively studied in recent years. The introduction of diverse catalysts provided active sites, enhancing the reaction between nitric oxide and oxygen and improving the oxidation efficiency. Mn-based catalysts are common catalysts that have recently attracted interest due to their plentiful supply, low cost, easy fabrication technique, and strong thermal stability [22]. The MnO2 catalysts with various crystal morphologies have shown significant catalysis activity. The γ-MnO2 catalyst demonstrated the highest activity among the four catalysts (α-, β-, γ-, and δ-MnO2) and exhibited 91% NO conversion at 250 °C [23]. Gao et al. [24] proposed reaction pathways for NO oxidation by α-, β-, and γ- MnO2 catalysts, as shown in reactions (3) and (4).
Mn Mn   O 2   2 ( MnO )   NO 2 ( gas )   MnO NO OMn     (   represents   oxygen   vacancy ,   same   below )
MnO NO OMn   Mn O Mn + NO 2  
Lattice oxygens contributed to the production of bridging nitrates on the -MnO2 catalyst. The presence of Mn cations, which were quickly oxidized, led to the conversion of NO and trans-(N2O2)2 species [25]. As a result, in addition to reactions (3) and (4) above, the following reactions, reactions (5) and (6), also exist [24]:
NO   ( gas )   Mn O   or   Mn = O     MnO NO OMn  
NO ( gas )     Mn n +   NO 1 2   O 2   NO 2 ( gas )
Yuan et al. [26] discovered that NO adsorbed at oxygen vacancy would be a critical poisoning species and deactivate MnO2. Possible pathways of NO oxidation based on the Mars–van Krevelen (MvK) mechanism were proposed (as shown in Figure 2). As the favoured pathway showed, the O2 on oxygen vacancies reacted with the nearby NO absorbed on the Mn cations. An intermediate (ONOO) was formed during this step and then decomposed to NO2. In this process, the adsorption of oxygen on oxygen vacancies was considered as a decisive step. This result was consistent with previous studies [24,27,28].

2.1.2. Ozone (O3) Oxidants

O3 was extensively studied for flue gas purification or emission control due to its high oxidation rate and efficiency, excellent oxidation selectivity, and broad temperature range of use [29].
Recently, an ab initio calculation of quantum chemistry has been used to simulate the oxidation process of NOx. Mok et al. [30] proposed the main 12-step oxidation reaction of NOx oxidation. NO can be directly oxidized by O3 to NO2 (reaction (7)) and the rate constant is measured as shown in Equation (8). The main pathways of NOx oxidation by O3 are shown in Figure 3. However, this 12-step reaction mechanism ignores the interaction of some intermediate gases (such as N2O, H2O, HNO3, etc.).
NO   +   O 3     NO 2 +   O 2
k   = 1.8 × 10 14   cm 3   mol 1   s 1
Several studies have confirmed that the molar ratio affected the mechanism of NO oxidation by O3 [31,32,33]. When the molar ratio was less than 1, NO was mainly oxidized to NO2. When the molar ratio was greater than 1, the oxidation products were NO2, N2O5, and HNO3. According to Ref. [31], the formation of HNO3 was due to the presence of H2O in flue gas. It was also found that the concentrations of N2O5 and HNO3 sharply decreased at temperatures ranging from 120 °C to 180 °C. Therefore, a way to control HNO3 formation when oxidizing NO by O3 could be to increase the reaction temperature. The maximum yield of N2O5 was produced at 90 °C when the molar ratio of O3/NO was larger than 1. The most soluble nitrogen oxides, N2O5, were the end product of NO oxidation by O3. As Figure 3 depicted, the products besides N2O5 included NO2, NO3, N2O3, HNO2, and HNO3. In particular, NO3 can rapidly react with NO and decompose to NO2. Finally, all the NOx species can be transformed into N2O5 by the excess amount of O3. The NOx removal rate reached 96.5% when the molar ratio of O3/NO NO was 1.8 [34].
Zhou et al. used ozone oxidation and an alkaline counter-flow packed scrubber to investigate ozone decomposition, the oxidation properties of NOx, the removal efficiencies of NOx and SO2, and the optimal factors [35]. It was found that as the temperature increased and the initial ozone concentration declined, the NOx oxidation efficiency decreased. The NO conversion process was not significantly impacted by SO2 presence. The most effective additive to lower ozone consumption was CO(NH2)2. The ideal conditions for reducing SO2 and NOx were reached, including a temperature of 150 °C, a stoichiometric ratio (0.6) of ozone and NO, and a pH of approximately 8.

2.1.3. Chlorine (Cl2) and Chlorine Dioxide (ClO2) Oxidants

Gaseous chlorine species mainly refer to chlorine (Cl2) and chlorine dioxide (ClO2). There is little research on its direct application for NO oxidation. As a high-valence gaseous form of chlorine, ClO2 is more oxidative compared to Cl2. At temperatures ranging from 220 to 367 K, the oxidation rate constant of NO to NO2 by ClO2 (reaction (9)) was measured and found to be negatively correlated to temperature, with an Arrhenius expression (Equation (10)) [36]:
OClO   +   NO     ClO   +   NO 2
k   = ( 1.04   ±   0.24 ) × 10 13 exp [ ( 347   ±   58 ) / T ]   cm 3   mol 1   s 1
where k represents the reaction constant rate and T represents the temperature of the reaction, K.
Laboratory-scale experiments were carried out to investigate the conversion of NO to NO2 [37]. It was found that ClO2 could effectively oxidize NO, and the conversion rate was up to 100%. Cl2/ClO2 were often generated on-site using chemical or electrolytic methods from either sodium chlorite or sodium chlorate solutions (reviewed in Section 2.2.3) owing to the shipment and storage security requirements [38]. The application of Cl2/ClO2 for de-NOx is usually followed by liquid phase scrubbing technology.

2.1.4. Non-Thermal Plasma (NTP)

Plasma is typically an ionized gas made up of several highly energetic electrons, free radicals, excited species, photons, etc. Electricity-generated plasma is typically divided into two forms: thermal plasma and non-thermal plasma [39]. Since gaseous pollutants might be transformed into inert compounds by free radicals (H•, N•, O•, OH•, O3•, HO2•, etc.) in plasma [40], NTP has been expanded to remove NOx in flue gases at atmospheric pressure with significantly less investment, maintaining cost and energy requirements [12]. De-NO and de-SO2 in a pulsed corona discharge process (PCDP) reactor have been modeled using a mechanism and kinetic scheme, and the model has been confirmed by experimental data. It has been discovered that NO and SO2 react with oxidizing radicals to form oxides with higher valence states [41]. Table 2 lists the NTP procedures that are currently accessible for NO oxidation from the perspectives of the NTP reactor, additives, gas composition, reaction conditions, and removal efficiency.
As shown in Figure 4, there are often three steps to the elimination of NOx via the collision of electrons with neutral molecules [51]. Within the first nanoseconds, the intense plasma electrons collide with gaseous molecules (with the main components being H2O, N2, and O2), forming primary radicals (HO•, O•, and N•) and ions. Excited molecules, such as oxygen, quickly interact with the main gas after it has been quenched to form more O and HO. Then, the electron–ion and ion–ion reactions continue to produce more secondary radicals with energies higher than those of gas molecules. Although these radicals have a short lifetime under atmospheric pressure and ambient temperature settings, they could convert NOx into HNO3 in a relatively short period of time (usually 10−3 s). These reactions are intense with no apparent sequential response. Finally, before the NH4NO3 is collected and used as a fertilizer, the HNO3 might be neutralized by the ammonia that was generally used in the pulse corona discharge process.

2.2. Liquid Oxidants

For the removal of NOx, wet scrubbing techniques are comparable with other post-combustion technologies. They may also be employed to regulate acid gases and particulate matter simultaneously. As an advanced and stable technology, wet flue gas de-SO2 (WFGD) contributes to more than 95% of the de-SO2 capacity and is now being implemented worldwide [52]. However, due to the poor solubility of NO, almost all WFGD technologies are unable to concurrently remove NOx. As a result, upgrading the WFGD to boost the de-NOx function has lately drawn increasing interest. The simultaneous removal of SO2 and NOx by the oxidation-scrubbing approach is possible if the NO is effectively oxidized, since the solubility of NOx in water increases greatly with its valence. In Table 3, representative oxidants and their redox potentials for liquid phase oxidation are listed.

2.2.1. H2O2 Oxidants

Hydrogen peroxide (H2O2) is an environment-friendly oxidant. However, the reaction rate of direct NOx oxidation by H2O2 is still not ideal [57]. Therefore, it has attracted extensive attention as a precursor of HO• [58]. Transition metal ions (such as Fe2+, Cu2+, and Cr3+), transition metal oxides (such as CrO3, Al2O3), and physical phenomena are widely used to catalyze the conversion of H2O2 to HO• [59].
The oxidation of NO by Fenton reagent can be divided into two main steps: (1) oxygen radical generation; and (2) the oxidation of NO. The mechanism reactions are summarized as follows [60,61]:
(1)
Oxygen radical generation (Fenton reaction):
Fe 2 + + H 2 O 2     Fe 3 + + OH + · OH
· OH + H 2 O 2     H 2 O     + · O 2 H
Fe 3 + + · O 2 H     Fe 2 + + O 2 + · OH
Fe 2 + + · OH   Fe 3 + + OH
(2)
Oxidation by •OH
NO + · OH     H + + NO 2
NO + · OH     · H   + NO 2  
NO 2 + · OH     H + + NO 3
NO 2 + · OH     · H + NO 3
To increase oxidation efficiency, studies have focused on increasing hydroxyl radical (•OH) generation and H2O2 consumption rates [62]. In a lab-scale bubbling reactor, Guo et al. [63] investigated the effects of operating parameters, such as pH value, H2O2 concentration, NO inlet concentration, and reaction temperature, on the NO removal efficiency. A significant impact of pH value on NO removal effectiveness was discovered, and the effectiveness of NO removal decreased as the reaction temperature rose. Hao et al. [64] developed an integrated UV-heat/H2O2 oxidation system that removed NO by 96.3%.
Since it is challenging to recover the homogeneous catalyst from the solution, the proposed Fenton-like method is a good substitute for the use of transition metals as catalysts. By substituting Fe2+ with wet heterogeneous Fenton (-like) oxidation systems (i.e., utilizing metal oxide catalysts or other solid materials to catalyze H2O2 to create OH radicals), it is suggested that the Fenton process (homogeneous catalysis) overcame these drawbacks [59,65,66,67]. Figure 5 illustrates the mechanism of NO removal in the Fe2O3-based Fenton-like system [68].

2.2.2. Peroxydisulfate/Peroxymonosulfate (PS/PMS) Oxidants

SO4• has a larger oxidation potential, more selectivity, greater efficiency, and a wider range of pH adaptation than HO•. It is also utilized to oxidize SO2 and NOx concurrently. The two precursors, peroxydisulfate (PS) and peroxymonosulfate (PMS), typically have standard redox potentials of 2.01 V and 1.82 V, respectively [69]. These two sulfate radicals are kinetically sluggish and stable before stimulation but extremely reactive after stimulation [70]. The corresponding formation mechanisms of SO4•− are shown in reaction (19) and (20) [71,72].
S 2 O 8 2 heat / UV / ultrasound 2 SO 4
S 2 O 8 2 + Me ( aq ) ( n ) +   SO 4 + SO 4 2 + Me ( aq ) ( n + 1 ) +
There are many factors influencing the oxidation process of SO2 and NOx by SO4•, such as the temperature, pH value of the solution, and catalyst dosage. NO was oxidized by PS in a bubble column reactor that was run in the semibatch mode [72]. The effects of Na2S2O8 concentration, temperature, and solution pH on NO removal efficiency were examined. It was found that the presence of SO2 significantly increased the NO gas absorption and oxidation. The NO conversions in the presence of SO2 varied from 77 to 83% with lower temperatures (23 °C and 30 °C).
In the past years, several studies have focused on developing more effective activation techniques for PS/PMS. Chen et al. [73] introduced a combined method with PMS and heating in a rotating packed bed (RPB) pilot reactor. The effectiveness of NO removal exceeded 70%. Liu et al. [74] looked into the variables affecting simultaneous desulfurization and denitrification by using a NH4S2O8/UV reactor with a heat exchanger. The elimination of NO with the maximum effectiveness was 96.1%. This might be due to UV light, which sped up the breakdown of S2O82- into SO4•, combined with water to create •OH, and had a severe oxidizing effect on NO in both cases [75,76,77]. Liu et al. [74] then conducted research on the simultaneous absorption of SO2 and NO by the concurrent thermal activation of (NH4)2S2O8 by an ultrasound and Fe2+. The suitable addition of Fe2+ in the (NH4)2S2O8 solution boosted the oxidation and absorption of NO to some extent because the addition of Fe2+ might result in the production of free radicals in the (NH4)2S2O8 solution [78]. Figure 6 illustrated the removal mechanism [79]. However, excessive (NH4)2S2O8 would engage in self-consumptive reactions with free radicals SO4• and •OH, reducing the effectiveness of the NO elimination [69,80].

2.2.3. NaClO/ NaClO2 Oxidants

Flue gas contaminants are typically removed using hypochlorite and chlorate due to their high oxidizability. The mechanism of NOx removal was investigated by Liu et al. [81] utilizing UV-assisted Ca(ClO)2 and NaClO aqueous solution in a spray reactor. According to reactions (21) to (24), the direct oxidations of hypochlorite were the auxiliary reactions, while the oxidations of NO by a hydroxyl radical were the primary reactions (25)–(27).
HClO   UV   light · OH + · C
NO + · OH HNO 2
HNO 2 + · OH HNO 3 + · H
HNO 2 + HClO HNO 3 + HCl
NO + ClO NO 2 + Cl
3 NO 2 + H 2 O 2 HNO 3 + NO
NO 2 + H 2 O HNO 3 + HNO 2
The direct removal of NO from flue gas using hypochlorite was not so impressive. Byoun et al. [82] performed the removal tests of NO, SO2, and Hg0 in flue gas from an industrial combustion unit using a spray wet scrubber with NaClO at a concentration of 0.1 L/m3. At a vaporization temperature of 165 °C and a solution pH range of 4.0–6.0, the removal efficiencies of NO were only 50%
A series of studies have been conducted on the factors influencing the removal of NO from flue gas by chlorates. Zhao’s [50] research on the removal of NO from diesel engine exhaust using an electron beam and a wet scrubber revealed that the performance of NO oxidation removal went NaClO2 > NaClO3 > NaClO, from high to low. The elimination rate for NOx increased to 95% when CaO2 was introduced to a NaClO2 solution for oxidation [83]. Hao et al. [84] made a NaClO2/Na2S2O8 compound oxidant to study the oxidation of NO. The maximum NO elimination effectiveness could reach 82.7% under optimal conditions. The effectiveness of NO removal rose with the compound oxidant flow rate, solution pH, and vaporization temperature, but declined with the flue gas flow.
Recently, numerous processes have been studied to improve removal efficiency. Hao et al. [85] proposed a three-region NO oxidation elimination technique with a NO removal effectiveness of 94.5%. Furthermore, it was shown that ClO2 was quite selective in the oxidation of NO. ClO2 is more likely to oxidize NO when various contaminants coexist in the flue gas. The results agreed with Hao’s [86] findings after oxidizing NO and Hg0 with UV/NaClO2, UV/NaClO, UV/Na2S2O8, UV/KHSO5, and UV/H2O2. In comparison to the others (•OH and SO4•), the free radicals formed by UV/NaClO2 and UV/NaClO showed higher activity, selectivity, and a better tolerance to the high concentration of SO2. As a result, chlorate had a high rate of oxidation and was simple to obtain, offering considerable potential for the combined removal of contaminants from flue gases.

3. Reduction Methods

Numerous reductants, including gaseous reductants, liquid reductants, and solid reductants, can convert NO in flue gas to N2. The reduction process, catalysts, mechanism, and key factors impacting the removal efficiency are reviewed. Table 4 summarizes the typical reductants used for NOx purification from flue gas based on the physical states of these reductants.

3.1. Gas Reductants

The gas phase reduction of NO often involves the use of NH3/urea, CO, H2, and HC.

3.1.1. NH3 and Urea(CO(NH2)2) Reductants

The current gas phase NOx treatment methods are mainly selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR).
Selective catalytic reduction (SCR) of NOx using ammonia (NH3) has been extensively investigated. Due to the great efficiency (>90%) and good stability of this technology, post-combustion NOx removal has been applied in numerous industrial applications [91].
It is well known that the main reactions of SCR with NH3 are as below [92,93]:
4 NH 3 + 4 NO   +   O 2     4 N 2 + 6 H 2 O
4 NH 3 + 6 NO     5 N 2 + 6 H 2 O
4 NH 3 + 2 NO   + 2 NO 2     4 N 2 + 6 H 2 O
8 NH 3 + 6 NO 2     7 N 2 + 12 H 2 O
Regarding the side reactions, the most frequently employed catalysts have a tendency to produce nitrous oxide (N2O) at high temperatures (>400 °C). As demonstrated in reactions (32) and (33), which depict the oxidation of NH3 to NO, the unfavorable oxidizing characteristics of the SCR catalysts became more prominent at temperatures greater than 500°C, hence restricting the maximal NOx conversion [94]. Ammonium nitrate (NH4NO3) would be generated at lower temperatures below 200 °C in accordance with reaction (34) [87].
4 NH 3 + 4 NO   + 3 O 2     4 N 2 O   + 6 H 2 O
4 NH 3 + 5 O 2     NO   + 6 H 2 O
2 NH 3 + 2 NO 2     NH 4 NO 3 + N 2 +   H 2 O
Catalysts are one of the most important factors influencing the removal efficiency of SCR, which can directly determine other factors, such as the temperature, residence time, and ratio of NH3/NOx. Catalysts should possess the following characteristics when selecting appropriate SCR catalysts: a high mechanical strength, high de-NOx activity, operating temperature range, and excellent anti-poisoning. Catalysts of several varieties, including supported noble metals (Pt, Pd, Ag, Au), supported noble/transition metals (Pt/Al2O3, Pd/Al2O3, Rh/Al2O3, Rh/ZSM-5, etc.), supported transition metal oxides (NiO, CO3O4, V2O5, Fe3O4, MnO2, etc.), and transition metals (Cu, Fe, Cr, V, Mn, etc.) have been studied [91,95,96].
Mn-based catalysts have been the most widely explored among all transition metals because of their high NOx removal potential at low temperatures [97]. The primary variables that determine the catalytic activity of MnOx are crystallinity, specific surface area, shape, and the oxidation state of Mn [98]. The fact that Mn is a multivalent transition metal allows it to create a variety of stable oxides. MnO2 > Mn5O8 > Mn2O3 > Mn3O4 > MnO is the order of the MnOx catalysts’ activities [99]. The efficiency of NOx removal was improved by increasing the amount of oxygen vacancies on the surface of the catalysts. However, deactivation is a problem for Mn-based catalysts as well. Chemical poisoning, sulfur poisoning, hydrocarbon poisoning, and hydrothermal deactivation are the principal deactivation processes of Mn-based catalysts [100,101,102,103,104,105,106]. The performance of Mn-based catalysts against SO2 poisoning and their high-temperature hydrothermal stability are still subpar, and there are few current studies in this area. Future study could concentrate on enhancing the catalyst’s functional elements and creating novel support materials to extend the catalyst’s useful life, increase its dependability, and lessen the deactivation of Mn-based catalysts.
Similar to SCR, SNCR also has a broad use, regardless of the cost of its catalysts. With NH3 acting as the reductant, the reaction temperature window for SNCR typically ranges from 850 to 1100°C. The operating circumstances have an impact on the reduction efficiency. The normal removal efficiency in actual applications is less than 50%. Urea is a preferred agent as an alternative to NH3 because of its nontoxicity, durability, high performance in a wide temperature range, and low NH3 slip [9]. The decomposition mechanism of urea is described as follows [93]:
NH 2 CO NH 2   ( aqueous )     NH 2 CO NH 2   ( molten )  
NH 2 CO NH 2   ( molten )     NH 3   ( gas ) +   HNCO   ( gas )   Δ H 298 = + 186   kJ / mol
HNCO   ( gas ) +   H 2 O   ( gas )     NH 3   ( gas ) +   CO 2   ( gas )   Δ H 298 = 96   kJ / mol
The overall urea breakdown is depicted in reaction (38).
NH 2 CO NH 2 + H 2 O     2 NH 3 + CO 2
Recently, research on urea-SCR-based catalysts has also been conducted. The NO conversion mechanism on the binary Cu0.5Mn0.5/NUAC catalyst was presented and extensively studied after a number of binary catalysts were created [107].
Concerns about handling large amounts of NH3 include: (I) safety issues, high toxicity, and corrosion; (II) the outlet discharge of unreacted NH3 to the environment; (III) the formation of ammonium sulfate, a corrosive and sticky liquid that is harmful to combustion and downstream equipment; and (IV) high operating costs [5].

3.1.2. H2 Reductants

Hydrogen is regarded as a clean fuel and an environmentally favorable substance. As a result, the favored NOx removal technique for catalysts is a low-temperature and selective catalytic reduction using H2. H2 offers a viable solution to meet the criterion of raising emission limits without introducing secondary pollutants [88]. Under conditions of excess oxygen, H2 has been studied as an effective reducing agent for SCR. Due to its high efficiency, ability to reduce NOx at lower temperatures (<200 °C), high N2 selectivity, and ability to only produce water, this technology is considered to be environmentally friendly [108].
H2-SCR technology is particularly useful in industrial settings with access to H2 gas, such as petrochemical factories and oil refineries. The reactions of NO removal by H2-SCR in the presence of O2 are shown as follows [88]:
2 NO   + 4 H 2 +   O 2     N 2 + 4 H 2 O   ( H 298 = 574.0   kJ / mol   NO )
2 NO   + 3 H 2 +   O 2     N 2 O   + 3 H 2 O   ( H 298 = 412.0   kJ / mol   NO )
O 2 + 2 H 2     2 H 2 O   ( H 298 = 241.8   kJ / mol   H 2 )
2 NO   +   H 2     N 2 O   +   H 2 O   ( H 298 = 170.2   kJ / mol   NO )
Catalysts are still the key factor in H2-SCR. The two primary components of H2-SCR catalysts are active components and supports. The active components, such as noble metals, bimetallic complexes, and non-noble metals (like Ce and Zr), have been extensively studied [109,110].
In H2-SCR, noble metals are frequently utilized as catalysts. Noble metals have the ability to degrade H2. Then the degraded H2 converts NO into N2 effectively. Platinum is one of the most frequently utilized noble metals for H2-SCR (Pt). According to Resitoglu [111], the reaction over the Pt/Al2O3 catalyst began at about 90 °C. However, Pt catalysts have a limited selectivity for N2 and an excellent selectivity for N2O, despite having significant activity at low temperatures. The type of supports had a significant impact on the catalytic activity of the Pt catalyst (such as Al2O3, SiO2, ZSM5, etc.) [110]. The catalyst activity could be impacted by the acidity and alkalinity of the catalyst. The Pt/SiO2 catalyst performed better in terms of activity at low temperatures when Al2O3 and SiO2 were compared as supports.
Noble metal catalysts, on the other hand, were poorly resistant to sulfur dioxide, which caused sulfates and sulfites to develop on the catalysts’ active sites. Such species eventually caused the SCR to stop working and decrease NO removal at low temperatures [112]. The fundamental drawback of H2-SCR is the prevalence of expensive supported noble metal catalysts as its active catalysts.

3.1.3. HC Reductants

The SCR of NOx with hydrocarbons(HC) as reducing agents has attracted a great deal of attention [113]. HC-SCR appeared to be a promising technique for the removal of NOx from flue gas [114]. However, the reducibility of CH4 was significantly lower than that of H2 and CO, because it was a non-polar, high-bond-energy tetrahedron molecule [115].
The oxidation of NO to surface nitrates and the concurrent oxidation of HC to surface oxygenates are the initial steps in the HC-SCR reaction of NOx. The ensuing reaction between the surface intermediates results in the formation of CN and NCO species. After then, the hydrolysis or oxidation of N2-containing molecules triggers the production of N2 and CO2.
Studies have shown that the surface acidity of catalysts, the oxidation activity of metal ions, and the degree of metal dispersion were crucial variables impacting catalytic activities, even though some aspects of these reaction processes were conflicting. Below are the SCR reactions for NOx emissions utilizing HCs as the reductant [116]:
N 2 + O 2 NO 2
C x H y O z + NO 2 N 2 + CO 2 + H 2 O
The small temperature window of HC-SCR in comparison to other de-NOx systems is one of its drawbacks (NSR and urea-SCR). These traits are largely related to hydrocarbons’ low selectivity for NOx [117]. Therefore, a range of active catalysts was used in the HC-SCR process to improve the catalytic performance and widen the active temperature window [118,119].

3.1.4. CO Reductants

Carbon monoxide (CO) is recognized as an efficient reagent for NOx reduction due to its cheap cost. Since CO is also created during combustion and coexists in flue gas, CO-SCR technology reduces NOx and CO concurrently, and it is anticipated that using CO as the reducing agent would result in a far more affordable and straightforward feeding system for the NOx abatement process [120].
The following two reactions might take place on the surface of a catalyst based on the catalytic process of the L-H mechanism for supported metal oxide catalysts (M: low-valence-state metal oxide, MO: high-valence-state metal oxide) [121]:
MO + CO ( g ) M + CO 2 ( g )
M + NO ( g ) MO + N 2 ( g )
Other two reactions also take place in the presence of oxygen:
M + NO ( g ) + O 2 ( g ) MO + N 2 ( g )
M + O 2 ( g ) MO
In addition, the subsequent four reactions (Mx(SO4)y: metal sulfate) would also take place in the presence of O2, SO2, and H2O [122]:
M + H 2 O ( g ) + SO 2 ( g ) M x ( SO 4 ) y + H 2 ( g )
MO + H 2 O ( g ) + SO 2 ( g ) M x ( SO 4 ) y + H 2 ( g )
M + O 2 ( g ) + SO 2 ( g ) M x ( SO 4 ) y
MO + O 2 ( g ) + SO 2 ( g ) M x ( SO 4 ) y
M x ( SO 4 ) y + CO ( g ) M + COS ( g ) + CO 2 ( g )
M x ( SO 4 ) y + CO ( g ) MO + COS ( g ) + CO 2 ( g )
When oxygen, sulfur dioxide, and water vapor are present, reactions (49), (50), (51) and (52) lead to the poisoning and deactivation of the catalyst. It is clear from (53) and (54) that employing CO as a reductant could prevent sulfur dioxide from poisoning catalysts, which would help extend the catalyst’s life.
CO might be an advantageous reducing agent for NOx removal utilizing the SCR method due to its poisonous nature [123]. The newly created class of internal combustion engines, such as HCCI (homogeneous charge compression ignition) engines, released relatively large levels of CO, which could be employed to reduce NO [124]. Since it could be produced onsite due to the utilization of coal or natural gas at stationary sources, the expensive steps of purchasing, transporting, and storing the reductant could be eliminated [125].

3.2. Liquid Reductants

Using substances, such as ammonia, urea, sodium sulfide (Na2S), and others, in aqueous solutions to reduce NOx from flue gas is another de-NOx technique. For instance, the elimination of NOx could be accomplished via an absorption method with the addition of Na2S as a reductant. Mechanism related is shown in reaction (55) [30]. The majority of liquid reductants, such as aqueous urea or ammonium salts, often involve the direct reduction of NOx. In real-world applications, liquid reductants are frequently employed as absorbents to take acidic gases from flue gas and fix them with more reductants or oxidants. More detailed relevant trials are required to offer a trustworthy method and development because some outcomes have been disagreed upon or need further validation.
2 NO 2 + Na 2 S N 2 + Na 2 SO 4
Studies also put attention on techniques combining NOx oxidation and reduction methods in aqueous solutions. Kim et al. designed and tested a wet packed-bed scrubber with a DBD plasma oxidation process using the reducing agents Na2SO3 and Na2S [126]. With a lower chemical consumption and liquid-to-gas ratio, the results indicated that the Na2S solution was more suitable than Na2SO3.

3.3. Solid Reductants

Polyoxometalates (POMs) have sparked a significant amount of interest from both academic and industrial groups, due to their Bronsted acidity, vast molecule volume, abundant active “lattice oxygen,” and pseudo-liquid-phase characteristic [127]. Among the POMs, H3PW12O40 (HPW) stood out among the group thanks to its stronger affinity for the polar NO and NO2 molecules. The published literature claimed that, in addition to nitrate, the adsorbed NOx also exists in the bulk structure as NOH+ and N2O3 [128]. Yang [129] and Belanger [128,130] completed a series of pioneering works on the adsorption and denitrification performance of HPW. Yang developed a two-step process using H3PW12O40 as a solid catalyst to efficiently reduce NO to N2 in flue gas without the use of any reducing gas. A total of 70% of the NO in a simulated flue gas was absorbed in the fixed bed at 150 °C at a space velocity of 5000 h−1. A total of 68.3% of the absorbed NO was converted into N2 at 450 °C. The absorption of NO required the presence of O2 and H2O, whereas SO2 and CO2 had no impact on either absorption or decomposition. These results were confirmed by McCormick [131] and Zhang [132].
Keggin-type polytungstic acid is one of the most significant POMs and might produce a variety of lacunary structures when the pH of its solution rises. With more internal oxygen atoms exposed, these lacunary POMs could interact with different metals to generate substituted-type saturation structures, which would enhance the surface properties of POMs. Germanium POMs were used as adsorbents and catalysts in a two-step procedure described by Wang et al. [127]. W, Mo, and V derivatives of the Keggin structure were created. A maximum adsorption efficiency of 80% (16.2 mgNO2/g) and an optimal adsorption temperature of around 230 °C were found for germanium-based POMs.
There are three basic challenges in NO reduction by solid reductants: (1) the efficient NO adsorption on the solid surface; (2) quick NO breakdown and desorption; and (3) the cyclic renewal of the solid reducing agent.

4. Absorption/Adsorption Methods

Along with oxidation and reduction techniques, various liquids and solids could absorb or adsorb NO from flue gas without altering their chemical valence. NO is then desorbed and collected by adjusting pressure, temperature, pH of solution, etc. As a result, the absorption/adsorption process produces pure gas compounds or beneficial by-products. Both liquid phase absorption and solid phase adsorption processes have been thoroughly studied.

4.1. Liquid Absorbents

4.1.1. Alkaline Solution

Alkaline solution absorption was effective for treating exhaust gases that contained more than 50% NO2. Due to the low solubility of NOx, NOx in alkaline solutions could be transformed into nitrite salts that have a tendency to disintegrate at low pHs and high temperatures [133]. Based on these characteristics, high-valence NOx was often absorbed using the alkali solution absorption method following oxidation. While the absorption effectiveness and the ratio of NO2/NO were relatively low, this technology might recycle NOx into chemicals such as nitrite/nitrate and sulfate, which are commercially viable.
The mechanism of NOx absorption in alkaline solutions can be mainly divided into gas-phase equilibrium, gas–liquid equilibrium, and liquid-phase equilibrium. The main reactions are summarized in Table 5 [133].
For the above reactions, some are dominant. The absorption mechanism of NOx in water and the NaOH solution was depicted in Figure 7 [134]. The overall reactions of NOx absorption in water and the alkaline solution are summarized in reactions (56)–(58):
3 NO 2 + H 2 O 2 HNO 3 + NO     ( Water )
2 NO 2 + 2 OH NO 3 + NO 2 + H 2   O     ( Alkaline   solution )
NO + NO 2 + 2 OH 2 NO 2 + H 2   O     ( Alkaline   solution )
More attention should be given to reducing physical mass transfer limitations. High mass-transfer rate absorbers need to be developed to alleviate the footprint problems associated with tandem processes [135].

4.1.2. Complex Absorbents

A variety of chelating agents were added to the solution to form a complex in order to increase the removal effectiveness of NO [136]. The solubility of NO in a solution could be greatly improved by adding metal complexation agents (often ferrous and cobalt chelating agents) to the wet scrubbing process, which helps to improve the effectiveness of de-NOx [137].
Chelating substances, such as Fe2+-EDTA (ethylenediaminetetraacetic acid, or EDTA), could improve the solubility of NO by creating stable ferrous-nitrosyl complexes as shown in reactions (59)–(62) [138]. Because Fe2+-EDTA was quickly oxidized to Fe3+-EDTA by O2, NO, and NO2 in flue gas (reactions (78) and (79)), the concentration of the active Fe2+-EDTA in the scrubbing solution diminished quickly. The removal effectiveness of NO declined dramatically.
NO ( g ) NO ( aq )
NO ( aq ) + [ Fe 2 + EDTA ] 2 [ Fe 2 + EDTA ( NO ) ] 2
4 [ Fe 2 + EDTA ] 2 + O 2 + 4 H + 4 [ Fe 3 + EDTA ] + 2 H 2 O
2 NO + [ Fe 2 + EDTA ] 2 + 2 H + N 2 O + [ Fe 3 + EDTA ] + H 2 O
The crucial stage in de-NOx by the Fe2+-EDTA solution was the regeneration of Fe2+-EDTA, which involved changing Fe3+-EDTA and Fe2+-EDTA(NO) to Fe2+-EDTA in order to maintain a high NO removal efficiency. Therefore, to effectively reduce Fe3+-EDTA at room temperature, a variety of materials have been used, including activated carbon [139], metal (Se, Zn, Fe, and Al) powders and compounds [140,141,142], thiosulfates [143], sulfites [144], and bisulfates [145,146]. Reaction (63) shows how iron(0) is used to regenerate Fe3+-EDTA:
5 Fe + 2 [ Fe 2 + EDTA ( NO ) ] 2 + 12 H + 2 [ Fe 2 + EDTA ] 2 + 5 Fe 2 + + 2 NH 4 + + 2 H 2 O
It was found that in the presence of sulfite (SO32) and hydrosulfite (HSO3) ions, Fe3+ was gradually reduced back to Fe2+, which meant that a specific SO2 level in the flue gas could promote NO absorption [147]. However, when the SO2 concentration was excessive, SO2 might compete with NO for the limited complexant (Fe2+-EDTA) in the solution, thereby reducing the efficiency of de-NOx.
The pH of the solution is another important factor affecting the efficiency of NOx removal. In comparison to both low and high pH values, an intermediate pH often resulted in a higher elimination efficiency [148,149]. It could be concluded that at a pH of around 6.0, the complex formation constant of Fe2+-EDTA was at its highest value. The complex formation constant decreases significantly as the solution becomes more acidic or more alkaline.

4.2. Solid Adsorbents

NOx could also be removed from flue gas directly through adsorption using porous solid adsorbents. The removal efficiency, activation techniques, and factors influencing the efficiency (such as coexisting gases and humidity) were reviewed. In addition to activated carbons and zeolites, metal-organic frameworks (MOFs) have recently been applied.

4.2.1. Activated Carbons (AC)

Due to its high porosity, large surface area, and varied surface chemical properties, activated carbon (AC) is widely utilized industrially as an adsorbent for the control of NOx. Table 6 summarizes the adsorption of NOx with activated carbons from different carbon sources.
Because of the limited physisorption of pollutants on the micropores or surface of AC, the absorbed gas escapes frequently when the temperature or air pressure changes. To enhance catalytic performance, AC must be treated with pre-activation or covering components. The porosity, surface area, and pore size of ACs could be improved via both physical activations (steam and CO2 activation) and chemical activations (metal oxides, alkaline metals, and acids) [155]. Gao et al. [156] investigated the NO adsorption process using NiO-modified AC/KOH at room temperature. A 5.26 mg/g adsorption capacity and a 95.6% adsorption efficiency were attained. The results showed that a rise in lattice oxygen (O2- in Ni-O) and OH-/Ox species was responsible for the high removal efficiency of NO.
Flue gas typically contains O2 and water vapor, which improve NO removal. The adsorbed NO on the surface of AC could be easily oxidized by O2, then NO2 could be captured by H2O to form nitrate acids or salts. The Langmuir–Hinshelwood and Eley–Rideal models provide excellent illustrations of the oxidation pathways of NO over AC [157].
However, the coexistence of SO2 restricted the NO adsorption, with little NO adsorbed when the SO2 concentration was more than 700 ppm and the NO adsorption capacity decreased as the SO2/NO ratio increased [158]. Due to the creation of sulfates and the sulfating of the AC surface, additional downsides have also been documented, including deactivation at low temperatures and poisoning in the presence of SO2 [159].
The disadvantages mentioned above could be alleviated by impregnating AC with metal oxides (V2O5, CuO, Fe2O3, MnO2, Cr2O3, and CeO2), which act as initiators to oxidize NO or reduce it to N2. For instance, while palm shell activated carbon (PSAC) could remove SO2, it might remove SO2 and NO concurrently when it is impregnated with metal oxides, especially when it is impregnated with 10% the weight of CeO2 [160,161].
The regeneration process played a crucial role in the adsorption technology of NOx. An effective regeneration of the adsorbents ensures the cost-effectiveness and sustainability of the integrated process for the removal of NOx from flue gas. Studies have obtained high regeneration efficiencies (94.2% over five cycles [162] and 94.8% over two cycles [163]) of activated carbon monoliths synthesized with cobalt oxide (ACM-Co3O4). Furthermore, Li et al. [164] found that the SCR activity of AC significantly improved after several desulfurization and regeneration cycles, which indicated that the presence of SO2 could enhance the performance of AC adsorbence after regeneration.

4.2.2. Zeolites

Zeolites have been widely employed as an adsorbent for SOx and NOx removal because of their low cost, nontoxicity, special surface features, and well-defined pore structure.
The mechanism of NOx adsorption removal on the zeolites was studied. Zheng et al. [165] prepared Pd/zeolite as a passive NOx adsorber (PNA) material. It was found that NOx trapping and release were not simple chemisorption and desorption events but involved rather complex chemical reactions. Fundamentally, NO might either physically adsorb by permanently attaching to the surface and forming nitrosyl complexes, or it could reversibly bind to the surface through the binding of nitrogen with the framework cations. Pressure swing adsorption (PSA) allowed the removal of physically adsorbed NO with a minor reduction in pressure, while chemically adsorbed NO could not be removed as readily, even at extremely low pressures [11].
The adsorption performance of zeolites could be effectively improved by surface impregnation. To improve the purification performance of NaX zeolite, ion exchange experiments were conducted with cation K+, Ca2+, Mn2+, and Co2+ by Deng et al. [166]. The result showed that a massive amount of purified NO was degenerated in a reductive way and mainly converted to N2. Chiu et al. [167] found that CuCl2 impregnation on the zeolite MCM-41 (MCM) increased the NO removal from 62.8% to up to 73%.
Several studies have focused on combined technologies to improve the effectiveness of NO adsorption and remove NOx at the same time. Wang et al. [168] observed NOx storage and reduction with CH4 over HZSM-5. With this method, a 95% elimination effectiveness of NOx could be attained at room temperature. The effectiveness of NOx removal was kept at over 90% in a cyclic operation. The NOx storage and reduction over HZSM-5 in conjunction with non-thermal plasma in the presence of water were also explored by Wang et al. Due to the competing adsorption of H2O and NOx on the surface of HZSM-5, the NOx adsorption capacity might be reduced when H2O is present [169].

4.2.3. Metal-Organic Frameworks (MOFs)

More than 20,000 different MOFs have been created in the last decade. Since their microstructure and constituents are flexible, their shape, size, and functionality can be modified [170]. As for chemisorption, several primary adsorption pathways between SO2/NOx and the active sites of MOFs were proposed [171,172]. Acid–base interactions, complexation, and hydrogen bonds all played significant roles in the chemisorption among various host–guest interactions. Figure 8 summarizes these important mechanisms of adsorption between NOx and MOFs.
When exposed to industrial exhaust flue gas, very few MOFs have been observed to be stable [173]. Large-scale MOF production has not yet been commercialized. More attention has been dedicated to improving the stability and selective adsorption capability of MOFs in recent years.

5. Conclusions and Perspectives

In this paper, the recent literature was reviewed on the purification technologies for NOx removal from flue gas. A novel classification method was proposed from the perspective of changes in the valence of nitrogen (N). According to different transformation approaches (methods causing an increase, decrease, or no change in the chemical valence of nitrogen), the purification against NOx from flue gas was classified into three types: oxidation methods (N valence increased), reduction methods (N valence decreased) and absorption/adsorption methods (no change in N valence). The removal processes, mechanisms, and influencing factors of each method were reviewed according to different physical state reagents.
Oxidation methods utilize gas oxidants (including oxygen (O2), ozone (O3), Chlorine (Cl2)/Chlorine dioxide (ClO2) and non-thermal plasma (NTP)), and liquid oxidants (including H2O2, peroxydisulfate/peroxymonosulfate (PS/PMS), and NaClO/NaClO2). Among these reagents, gas oxidants have attracted a large amount of attention due to their full and effective contact with NOx. However, the high energy consumption of oxidants’ generation restricted their large-scale use. Methods utilizing liquid oxidants possessed many advantages, such as available and inexpensive reagents, simple operations, and the simultaneous removal of multi-pollutants. Nevertheless, high oxidation performance still required homogeneous and heterogeneous catalysts to participate in the reaction. Solid catalysts showed their promise in liquid oxidation due to the uncomplicated recovery from aqueous solutions.
Reduction methods were widely applicable in most industrial situations. Much research has been focused on the design and development of more efficient, more durable catalysts that is more resistant to H2O and SO2. Liquid reductants were generally utilized after the oxidation of NOx into NO2 to ensure a high reduction efficiency. Recently, solid reductants have attracted interest from both academic and industrial groups. For instance, H3PW12O40 (HPW) was reported to reduce NO without any reducing gas.
Absorption/adsorption methods provided an effective way to transfer NOx from the gas phase to the liquid/solid phases. However, due to the extremely low solubility of NO in aqueous solutions, pre-oxidation is necessary to make the ratio of NO2/NOx exceed 50% beyond alkaline absorption. Regarding solid adsorption methods, porous materials, such as activated carbon, zeolites, and metal–organic frameworks (MOFs) were widely studied. According to the proposed mechanisms, increasing the acidity or alkalinity of the adsorbent surface and covering it with metal oxides can dramatically improve the performance of NO adsorption. Therefore, the development of adsorbent modification methods with a higher performance and more detailed mechanisms of the behavior between NOx and adsorbents needs to be further studied.

Author Contributions

Conceptualization, Z.Z. and B.X.; methodology, Z.Z.; investigation, Z.Z.; data curation, Z.Z.; writing—original draft preparation, Z.Z.; writing—review and editing, Z.Z. and B.X.; visualization, Z.Z.; supervision, B.X.; funding acquisition, B.X. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by National Key R&D Program of China (No. 2019YFC1904001) and the Natural Science Foundation of Shanghai (21ZR1468000).

Data Availability Statement

Not applicable.

Acknowledgments

This study was partially sponsored the Foundation of State Key Laboratory of Pollution Control and Resource Reuse (Tongji University), China, (No. PCRRE), and the Shanghai Institute of Pollution Control and Ecological Security.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Publication of papers from the last four decades on NOx purification from flue gas. The data were retrieved from the Web of Science database with the topics of “NOx removal” or “DeNOx” and “flue gas” (totally 2078 papers). (a) represented the publication trend of papers between 1981 and 2021. (b) demonstrated the statistical results of top 10 journals ranked by the number of articles.
Figure 1. Publication of papers from the last four decades on NOx purification from flue gas. The data were retrieved from the Web of Science database with the topics of “NOx removal” or “DeNOx” and “flue gas” (totally 2078 papers). (a) represented the publication trend of papers between 1981 and 2021. (b) demonstrated the statistical results of top 10 journals ranked by the number of articles.
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Figure 2. Possible pathways of NO oxidation with the Mars–van Krevelen mechanism occurring on Mn5c site and lattice O on MnO2. The red pathway represented the favoured mechanism of NO oxidation on MnO2. Modified from [26] with permission from the American Chemical Society.
Figure 2. Possible pathways of NO oxidation with the Mars–van Krevelen mechanism occurring on Mn5c site and lattice O on MnO2. The red pathway represented the favoured mechanism of NO oxidation on MnO2. Modified from [26] with permission from the American Chemical Society.
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Figure 3. Schematic diagram of the main pathways of NOx oxidation by O3. Solid lines represent reactions always occurring and dashed lines represent reactions occurring under certain conditions. Adapted from [31].
Figure 3. Schematic diagram of the main pathways of NOx oxidation by O3. Solid lines represent reactions always occurring and dashed lines represent reactions occurring under certain conditions. Adapted from [31].
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Figure 4. Removal process of NOx by the collision of electrons with neutral molecules. Adapted from [51] with permission from Elsevier, Copyright 2021.
Figure 4. Removal process of NOx by the collision of electrons with neutral molecules. Adapted from [51] with permission from Elsevier, Copyright 2021.
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Figure 5. Mechanism of NO removal using Fe2O3-based Fenton-like oxidation system. Modified from [60] with permission from Elsevier, Copyright 2019.
Figure 5. Mechanism of NO removal using Fe2O3-based Fenton-like oxidation system. Modified from [60] with permission from Elsevier, Copyright 2019.
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Figure 6. Removal mechanism of NO and SO2 by ultrasound/Fe2+/heat/(NH4)2S2O8 system. Adapted from [79].
Figure 6. Removal mechanism of NO and SO2 by ultrasound/Fe2+/heat/(NH4)2S2O8 system. Adapted from [79].
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Figure 7. Scheme of NOx absorption into water and NaOH solution.
Figure 7. Scheme of NOx absorption into water and NaOH solution.
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Figure 8. Main mechanisms between NOx and active sites of MOFs. Modified from [171] with permission from Elesvier, Copyright 2013. (a) Adsorption on coordinatively unsaturated sites (CUS); (b) Acid base interaction; (c) Electrostatic interaction; (d) Hydrogen bonding; (e) п-complex formation; (f) Breathing effect.
Figure 8. Main mechanisms between NOx and active sites of MOFs. Modified from [171] with permission from Elesvier, Copyright 2013. (a) Adsorption on coordinatively unsaturated sites (CUS); (b) Acid base interaction; (c) Electrostatic interaction; (d) Hydrogen bonding; (e) п-complex formation; (f) Breathing effect.
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Table 1. Post-combustion methods for NOx removal.
Table 1. Post-combustion methods for NOx removal.
MethodOperation ConceptAdvantageDisadvantageRef.
Selective catalytic reduction (SCR)Use gaseous reductants to reduce NOx with catalysts under approximate temperatureHigh efficienciesHigh costs of catalysts
Ammonia slip
Corrosion of equipment
Limited life span of catalyst
Large amounts of waste
[8]
Selective non-catalytic reduction (SNCR)Use gaseous reductants to reduce NOx without catalysts under high temperatureReliable technology
No catalyst used
Less equipment investment
High consumption of reactant Ammonia leakage
The formation of N2O and CO Fly ash and unburned carbon increasing
[9]
AbsorptionExposed to liquid absorbents to scrub NOx from gas phaseSimultaneous removal of muti-pollutant
Simple operation
Stability against inlet gas
High amount of liquid waste
Low efficiency
Large multi-stage scrubbers
[10]
AdsorptionNOx can be adsorbed by porous solid materials under approximate pressure and temperatureNo liquid wastes
High purification efficiency
Simple equipment
High investment cost
Huge equipment
[11]
Non-thermal plasma (NTP)High-energy electrons excite molecules to generate radicals that can oxidize NOx in a very short timeLow equipment cost
No waste
Simple operation
Useful by-product
High energy cost
Low efficiency
Low operating pressure
[12]
Table 2. Experimental conditions and removal efficiencies of available NTP processes for NO oxidation.
Table 2. Experimental conditions and removal efficiencies of available NTP processes for NO oxidation.
NTP ReactorGas CompositionReaction ConditionMaximum Removal EfficiencyRef.
DBD *Dry Air/NO (206 ppm)Energy density: 90 J/L
Gas residence time: 3.3 s
Reaction temperature: 25 °C
Gas flow rate: 1 L/min
99.5%[42]
Coal-fired flue gas, NO (200 ppm), SO2 (250 ppm)Energy density: 22 J/L
Reaction temperature: 75 °C (do*)/90 °C (io*)
Gas flow rate: 150 m3/h
30%(do)/70%(io)[43]
N2/NO (500 ppm)Energy density: 570 J/L
Gas residence time: 0.64 s
Gas flow rate: 10 L/min
80%[44]
NO (300 ppm), SO2 (260 ppm), N2 balanceCatalyst: TiO2
Pulse frequency: 900 Hz Capacitor-Charging voltage: 12 kV Gas residence time: 1.0 s
Reaction temperature: 25 C
Gas flow rate: 5 L/min
100%[45]
PCD *NO (200 ppm), SO2 (150 ppm), CO (150 ppm), H2O (10%), O2 (20%)Energy density: 7.6 J/L
Gas residence time: 1.68 s
Reaction temperature: 137 °C
Gas flow rate: 1 L/min
65%[41]
NO (120 ppm), SO2 (525 ppm), O2 (6%), CO2 (12%), H2O (3%), N2 balanceEnergy density: 80 J/L
Gas residence time: 5.0 s
Reaction temperature: 25 °C
Gas flow rate: 6 L/min
71%[46]
NO (180 ppm), SO2 (1013 ppm), air balanceEnergy density: 45.8 J/L
Gas residence time: 4.4 s
Reaction temperature: 25 °C
Gas flow rate: 72 L/min
40%[47]
NO (537 ppm), O2 (22%), H2O (RH = 60%), N2 balanceEnergy density: 48.3 J/L
Reaction temperature: 25 °C
Gas flow rate: 0.3 m3/h
98.3%[48]
EBGP *NO (200 ppm), NO2 (200 ppm) SO2 (200 ppm), air balanceAbsorbed dose: 20 kGy
Reaction ratio: 1:2
Gas residence time:30–40 s
Gas flow rate: 1 L/min
94.5%[49]
NO (1046 ppm), fuel-combustion flue gasWet scrubber: NaClO2
Absorbed dose: 10.9 kGy
Gas residence time:11 min
Gas flow rate: 200 mL/h
95.03%[50]
* DBD represents dielectric barrier discharge; PCD represents pulsed corona discharge; and EBGP represents electron beam generated plasma.
Table 3. Standard oxidation potentials of representative oxidants used in gas–liquid oxidation.
Table 3. Standard oxidation potentials of representative oxidants used in gas–liquid oxidation.
OxidantHalf-Cell ReactionOxidation Potential (eV)Ref.
Fluorine (F2) F 2 + 2 e + 2 H +     2 HF 3.05[53]
Hydroxyl radical (HO•) HO +   H + +   e     H 2 O 2.80[54]
Sulfate radical (SO4•) SO 4 +   e   SO 4 2 2.60[55]
Ozone (O3) O 3   +   2 H + + 2   e     O 2   +   H 2 O 2.07[53]
Persulfate (S2O82−•) S 2 O 8 2 + 2 e     2 SO 4 2 2.01[53]
Peroxymonosulfate (HSO5) HSO 5 + H + + 2 e     H 2 O   +   SO 4 2 1.82[56]
Hydrogen peroxide (H2O2) H 2 O 2   +   2 H + + 2 e     2 H 2 O 1.78[53]
Permanganate (MnO4) MnO 4 + 4 H + + 3 e     2 H 2 O   +   MnO 2 1.70[53]
Chloranion (ClO3-) 2 ClO 3   +   12 H + + 10 e     2 H 2 O   +   Cl 2 1.49[53]
Chloine (Cl2) Cl 2   +   2 e   2 Cl 1.36[53]
Chromate (Cr2O72−) Cr 2 O 7 2 + 14 H + + 6 e     7 H 2 O   +   2 Cr 3 + 1.33[53]
Molecular oxygen (O2) O 2   +   4 H + + 4 e     2 H 2 O 1.23[53]
Table 4. Typical reductants used for technologies of NOx removal.
Table 4. Typical reductants used for technologies of NOx removal.
Physical StateReductantsTechnologiesReaction SchemeKey FactorsRef.
GasAmmonia (NH3)SCR 4 NH 3 + 4 NO   +   O 2     4 N 2 + 6 H 2 O
4 NH 3 + 6 NO     5 N 2 + 6 H 2 O
4 NH 3 + 2 NO   + 2 NO 2     4 N 2 + 6 H 2 O
8 NH 3 + 6 NO 2     7 N 2 + 12 H 2 O
Temperature window, NH3/NOx ratio, oxygen concentration, catalyst loading and the type of catalyst support used[87]
Hydrogen (H2)SCR 2 NO   + 4 H 2 +   O 2     N 2 + 4 H 2 O [88]
Urea (CO(NH2)2)SNCR2 CO ( NH 2 ) 2 + 4NO + O2 → 4N2 + 2CO2 + 2H2Otemperature, reagent/flue gas mixing, reagent/NOx ratio and reaction time[89]
LiquidSodium sulfide (Na2S)Wet Scrubbing 2 NO 2 + Na 2 S N 2 + Na 2 SO 4 Gas–liquid ratio, solution concentration, oxidants concentration, temperature, pH value, reaction time[30]
Urea solutionWet scrubbing 2 HNO 2 + NH 2 CO NH 2 2 N 2 + CO 2 + 3 H 2 O [90]
Table 5. Reactions of NOx absorption from gas phase to liquid phase [133].
Table 5. Reactions of NOx absorption from gas phase to liquid phase [133].
Reaction PhaseEquilibriumEquilibrium Constant ValueUnits
Gas 2 NO 2 ( g )   N 2 O 4 ( g ) --
NO ( g ) + NO 2 ( g )   N 2 O 3 ( g ) --
NO ( g ) + NO 2 ( g ) + H 2 O ( g )   HNO 2 ( g ) --
Gas-liquid 2 NO 2 ( g ) w 2 H + + NO 2 + NO 3 2.44   ×   10 2 (kmol/m3)4/atm2
N 2 O 4 ( g )   w 2 H + + NO 2 + NO 3 3 . 56   ×   10 1 (kmol/m3)4/atm
N 2 O 3 ( g )   w 2 H + + 2 NO 2 6.14   ×   10 - 5 (kmol/m3)4/atm
N 2 O 5 ( g )   w 2 H + + 2 NO 3 4 . 25   ×   10 17 (kmol/m3)4/atm
NO 2 ( g ) +   NO 2 w NO 3 + NO ( g ) 7 . 43   ×   10 6 -
HNO 2 ( g ) w HNO 2 ( l ) --
3 HNO 2 ( l )   w H + + NO 3 + 2 NO ( g ) 3 . 01   ×   10 1 atm2/(kmol/m3)
Liquid HNO 2 ( l )   w H + + NO 2 4 . 60   ×   10 4 kmol/m3
3 HNO 2 ( l )   w H + + NO 3 + 2 NO ( l ) 1 . 12   ×   10 4 kmol/m3
2 H + + 3 NO 2 w NO 3 + 2 NO ( l ) 8 . 46   ×   10 5 (kmol/m3)−2
w represents reactions occurring in presence of water.
Table 6. Adsorption of NOx with activated carbons from different carbon sources.
Table 6. Adsorption of NOx with activated carbons from different carbon sources.
Carbon SourceActivation ConditionBET
Surface (m2/g)
Reaction ConditionPerformanceRef.
Commercial activated cokeSteam activation (800 °C)218Temperature 120 °C, gas flow rate 0.420 Nm3/h, composition of gases: 82.8% N2, 6.0% O2, 11.0% H2O, 1000 ppm NO and 1000 ppm NH3.Removal efficiency: 30.4%[150]
Commercial activated carbonSteam activation (850 °C), V impregnation-Temperature: 200 °C, space velocity: 6500 L/(kg·h), SO2 (1500 ppm), NO (500 ppm), NH3 (500 ppm), O2 (3.4%), H2O (2.5%), N2 balance, gas flow rate: 7.00 L/min, contact time: 150 minRemoval efficiency: 70%[151]
Commercial activated carbon fibers1 M HNO3 impregnation for 48 h1498Temperature: 200 °C, SO2 (200 ± 10 ppm), NO (60 ± 3 ppm), air balance, gas flowrate: 0.06 L/min, contact time:
20 min
Removal efficiency: 60%[152]
Coconut shellIonic liquid and KOH impregnation1114Sorbent: 3.00 g, temperature: 25 °C, SO2 (5 ppm), NO2 (5 ppm), RH (50%), air balance, gas flow rate: 30.00 L/min, contact time: 1200 minBreakthrough time: 41 min[153]
Palm shellCO2 activation (1100 °C), Ce impregnation-Temperature: 150 °C, SO2 (2000 ppm), NO (500 ppm), O2 (10%), N2 balance, gas flow rate: 0.15 L/min, contact time: 300 minAdsorption capacity: 3.5 mg/g[154]
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Zhu, Z.; Xu, B. Purification Technologies for NOx Removal from Flue Gas: A Review. Separations 2022, 9, 307. https://doi.org/10.3390/separations9100307

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Zhu Z, Xu B. Purification Technologies for NOx Removal from Flue Gas: A Review. Separations. 2022; 9(10):307. https://doi.org/10.3390/separations9100307

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Zhu, Zihan, and Bin Xu. 2022. "Purification Technologies for NOx Removal from Flue Gas: A Review" Separations 9, no. 10: 307. https://doi.org/10.3390/separations9100307

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Zhu, Z., & Xu, B. (2022). Purification Technologies for NOx Removal from Flue Gas: A Review. Separations, 9(10), 307. https://doi.org/10.3390/separations9100307

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