1. Introduction
The request for alternative protein sources in animal nutrition has become imperative, particularly to reduce the European protein gap. In the European Union, the dependency on soybean imports, the primary protein used in animal feed, poses significant economic and environmental challenges [
1]. In this scenario, insects have emerged as one of the most promising alternative protein sources [
2]. Among these,
Tenebrio molitor (yellow mealworm) is gaining interest as a feed ingredient for monogastric animals, offering high concentrations of essential nutrients with potential additional functional properties such as antioxidant and antimicrobial activities [
3].
The nutritional profile of
Tenebrio molitor is remarkable, with protein content ranging from 40% to 70% of its dry matter and varying during the life cycle stage and rearing conditions [
4]. The quality of insect protein is not only considered in terms of the total amount but also in terms of the high biological value of the amino acid profile. The sustainability of yellow mealworms is further enhanced by their ability to be reared on agro-industrial by-products, thereby valorizing waste and potentially increasing the nutritional profile of
T. molitor by providing bioactive compound-rich sources [
5,
6]. The ability of bioconversion performed by insects not only contributes to waste reduction but also aligns with circular economy principles, enhancing the environmental value of insect farming [
7,
8].
The utilization of insects in animal feed could revolutionize livestock farming by integrating insect rearing into existing farming systems, thus creating local insect-based protein production. Yellow mealworms can be raised on agro-industrial by-products that are, otherwise, unsuitable for feed purposes, thereby converting low-value plant materials into high-value protein products. This not only enhances the sustainability of protein production but also contributes to waste valorization and resource efficiency.
The evidence suggests that the growth substrate influences the nutritional profile of the resulting insect meal [
9]. Various substrates have been explored, but wheat bran remains the predominant rearing substrate in insect farming. However, this by-product is in direct competition with animal feed formulation. Additionally, there is a lack of information regarding insect metabolism, which is involved in the key mechanisms of bioconversion and the production of functional compounds (e.g., antimicrobial peptides) with potential beneficial impacts on health. In this context, metabolomics is a powerful tool for analyzing metabolite output in a biological system, providing insights into the molecular response to various stimuli, such as dietary treatments [
10]. In this regard, Nuclear Magnetic Resonance (NMR) spectroscopy is an advanced methodology that allows us to identify, within the same experiment and without any separation step, metabolites belonging to different chemical classes [
11]. The potential advantages related to the NMR-based metabolomics approach can, thus, represent a potential tool to further define and clarify the chemical profile of innovative matrices, namely, edible insects. Up to now, this approach has only been applied to the analysis of spray-dried powder of
A. domesticus [
12] and the free amino acid profile of
T. molitor larvae reared with wheat bran and brewer’s spent grains [
13]. Within these studies, NMR metabolomics allowed us to identify, for the first time, some metabolites never identified in edible insects and metabolite profile modifications related to different growth substrates used in
T. molitor larvae.
The current study relies on previous encouraging results, which showed that the supplementation of chestnut shells in the growth substrate enhanced the survival of
T. molitor larvae, modified the amino acid composition, and improved their antimicrobial properties [
14]. In light of this, the aim of this study was to evaluate the metabolites’ profile of
T. molitor larvae reared on chestnut shell-supplemented growth substrate using NMR spectroscopy. By investigating these metabolic changes, this study aims to elucidate the potential benefits and drawbacks of incorporating chestnut shells into the diet of mealworms and to enrich the scientific knowledge on insect metabolism.
2. Materials and Methods
2.1. Rearing Conditions of Insects and Growth Substrates
A stock colony of
Tenebrio molitor larvae from Italian Cricket farm s.r.l, a local farm in Pinerolo (Italy), was used for this study. Briefly, the larvae were reared on a traditional growth substrate of wheat bran and hydrated with vegetables until the beginning of the trial. At seven weeks, larvae were randomly allocated in 24 plastic trays (27 × 39 × 14 cm), eight replicates for treatment, for a total of 2.4 kg, corresponding to approximately 500 larvae per tray (100 g/tray). The experimental groups of larvae differed only for the growth substrate: the control group (CTRL,
n = 8) was grown on 50g of wheat bran; treatment group 1 (TRT1) was reared on 50 g of wheat bran supplemented with 12.5%
w/
w chestnut shell; and treatment group 2 (TRT2) received 50 g of wheat bran supplemented with 25%
w/
w chestnut shell,
Table 1. The substrates were substituted weekly to administer feed ad libitum for 14 days of the trials [
14]. The composition of different substrates is illustrated in
Table 1. Chestnut shells, consisting of the pericarp and integument of the fruit, have been recovered as wastes of the chain production of the Luciniera Farm (Modena, Italy). It was dried and ground before being used in a growth substrate. At days 0, 2, 4, 6, 8, 10, and 12, larvae received 10 mL of water as a hydration source. Water was sprayed directly on the substrate [
8]. During this experiment, insects were maintained at 26 ± 2 °C and 60–75% relative humidity, corresponding to the ideal conditions for rearing
T. molitor larvae.
2.2. Chemical Characterization of Growth Substrates
In accordance with the “Official Methods of Analysis” [
15], the chemical composition of growth substrates was assessed. Samples were placed in pre-weighed aluminum bags and dried in a forced-air oven set at 65 °C for 24 h in order to determine the dry matter (DM) (AOAC method 930.15). Ethyl ether was used in a Soxtec extractor (AOAC 2003.05) to measure the lipid content (ether extract, EE). The total ash content was determined after three hours of incineration at 550 °C (AOAC method 942.05). A Kjeldahl methodology was used to calculate crude proteins (CP) by applying a nitrogen conversion factor of 6.25 for growth substrates (AOAC method 2001.11). The crude fiber content of the growth substrates was determined using the AOACS Ba 6a-05 method through filtering bags. Finally, non-structural carbohydrates of growth substrates were calculated through the following equation:
Growth substrates were analyzed in technical triplicate, and the analysis procedure was repeated three times for each group.
2.3. Evaluation of Total Polyphenol Content (TPC) of Growth Substrates
Total polyphenol content was determined according to Attard [
16], with minor modifications. Briefly, 2.5 g of each sample was diluted in 15 mL of methanol and stirred for 48 h at room temperature. After centrifugation (5000 rpm, 10 min), the supernatants were collected and used for further determination of total polyphenol content (TPC).
TPC was analyzed through the Folin–Ciocalteau reagent with a microtiter plate assay, using tannic acid as the standard (960, 480, 240, 120, 60, 30, 15, 7.5, and 0 ug/mL). The reaction mixture consisted of 10 uL of each sample, 100 uL of Folin–Ciocalteau reagent (diluted 1:10,
v/
v with deionized water), and 80 uL of sodium carbonate solution (1 M). After 20 min of incubation at room temperature, absorbances were measured at 630 nm using a microplate reader (BioTek Synergy HTX Multimode Reader, Agilent Technologies, Santa Clara, CA, USA) [
17]. The results were expressed as mg of tannic acid equivalents/100 g of sample (mg TA Eq/100 g).
2.4. Chemical Characterization of Tenebrio Molitor Larvae Meal
After 14 days from the beginning of the trial, when the first pupae began to appear, all the larvae for tray were harvested, separated from the growth substrate with a mesh sieve (ø 300 µm), and weighed. Larvae were starved for 24 h before being transformed into insect meals to ensure that the contents of the digestive tract of the larvae did not impact the results of the nutrient composition analysis of the larvae. After that, insects were killed by freezing at −20 °C, and each tray of insects (8 replicates/group) was cooked through a microwave (model CMG2071M, Candy Hoover Group S.r.l., Brugherio, Italy) at 120 W with a frequency of 2450 MHz for 5 min, followed by grinding to obtain insect meals. The chemical composition of T. molitor meals was evaluated separately as independent replicates for each group (n = 8) through the “Official Methods of Analysis”, as previously described.
2.5. NMR Analysis and Enrichment Analysis
For NMR metabolomics analysis, the Bligh–Dyer extract procedure was applied since the use of solvents with different polarities allowed us to extract both polar and apolar metabolites. In particular, 100 mg of sample were added with 3 mL of CH3OH/CHCl3 2:1 v/v mixture and 0.8 mL of distilled water. After sonication, 1 mL of CHCl3 and 1 mL of H2O were added, and the two-phase system was centrifugated, allowing for the separation of hydroalcoholic and organic phases. The extraction procedure was applied two more times to the residual pellet, and both hydroalcoholic and organic phases were dried under N2 flux.
For NMR analysis, hydroalcoholic dried extracts were solubilized in 1 mL of 100 mM phosphate buffer/D2O, containing 0.5 mM TSP (3-(trimethylsilyl)propionic acid sodium salt) as internal standard and, after centrifugation to remove any solid residual, 700 µL of this solution were transferred into a 5 mm NMR tube. Organic dried extracts were solubilized in 1 mL of CD3Cl/MeOD 2:1 v/v mixture, and after centrifugation to remove any solid residual, 700 µL of this solution was transferred into a 5 mm NMR tube.
Analyses were carried out with a 600 MHz spectrometer (Jeol JNM-ECZ 600 R) equipped with a 5 mm probe FG/RO DIGITAL AUTOTUNE.
1H NMR experiments were conducted using the same acquisition and processing parameters previously reported for the analysis of edible insects in the same conditions [
12].
For hydroalcoholic extract metabolites, data were obtained referring to TSP and expressed as mg/100 g sample ± SD (
n = 3). For organic extract metabolites, data were expressed as molar % ± SD (
n = 3) as a result of the following equations based on relative areas of comparison:
with %STE, %TUFA, %DUFA, %MUFA, %TOT FA, %TOT UFA, and %TOT SFA being the molar % of sterols, tri-unsaturated fatty acids, di-unsaturated fatty acids, mono-unsaturated fatty acids, total fatty acids, total unsaturated fatty acids, and total saturated fatty acids, respectively.
I
STE, I
TUFA, I
DUFA, I
TOT UFA, and I
TOT FA are the integral areas of sterols, tri-unsaturated fatty acids, di-unsaturated fatty acids, total unsaturated fatty acids, and total fatty acids signals, respectively. I
tot is obtained from the equation below:
Enrichment analysis was carried out on the obtained NMR metabolomics data to identify the metabolic pathways of both
Tenebrio molitor control and treatment groups, including the information on amino acid profiles from analysis in the previous study [
14]. MetaboAnalyst 6.0 software was used for this purpose, referring to KEGG pathway databases [
18].
2.6. Statistical Analysis
All data were analyzed using GraphPad Prism statistical software (Version 9.1.1). In particular, a one-way analysis of variance (ANOVA) was performed after a statistical test for normality (Shapiro–Wilk test) and homoscedasticity (Bartlett’s test). Post-hoc Tukey’s test was used to separate means during the multiple comparisons. Student’s t-test was used to analyze values measured only in two groups. The multivariate analysis of the principal component analysis (PCA) was performed to analyze data on the metabolite profiles of different larvae groups and detect clustering patterns. Values were presented as means ± standard error, and differences were considered statistically significant for p < 0.05.
4. Discussion
In the current study, NMR spectroscopy was employed to analyze the metabolomic profile of
T. molitor larvae and assess a potential correlation between substrate composition and the metabolic response in these insects. To investigate the mechanism underlying the larvae’s nutrient utilization efficiency in relation to the intake of different ingredients, a preliminary chemical characterization of the substrates was performed. This analysis revealed differences in protein content, with the CTRL group exhibiting the highest levels. The evaluation of total polyphenol content in the growth substrates revealed a progressive increase in polyphenol levels in line with the rising inclusion of chestnut shells. Consistent with the survival rates observed in the previous study, polyphenol concentrations were significantly higher in the TRT2 treatment group compared to TRT1 and CTRL. This suggests that the higher polyphenol levels, likely due to their antioxidant properties, may have contributed to the enhanced survival of the insects in the previous study [
14].
NMR metabolic profiling further revealed no presence of fumarate in TRT1 and TRT2 but only in the CTRL group. This result could indicate that changes in the Krebs cycle correlated to the growth substrate supplemented with chestnut shells. Interestingly, in the previous manuscript, the protein and lipid contents of TRT1 were higher than in CTRL, suggesting fumarate consumption in metabolic pathways, such as amino acid or lipid synthesis [
14]. To date, several articles in the literature have explored the metabolic processes of mealworms; however, only one study before ours employed NMR spectroscopy for this. Melis et al. [
13] investigated the influences of dried brewers’ spent grains as an innovative substrate for wheat bran in the larvae’s metabolic response. It is noteworthy that both chestnut shells and dried brewers’ spent grains contain bioactive molecules that confer functional activity and can be valorized for animal nutrition in order to promote health [
19]. In our study, larvae reared on chestnut shells showed a similar metabolic response observed by Melis et al., albeit with slight differences. It has been previously observed that dried brewers’ spent grains caused a decrease in fumarate levels in larvae compared to the control group.
Higher levels of acetate were found in the TRT groups compared to the CTRL. Acetate is a precursor of the carboxylic acids used to synthesize polyketides, which are recognized as important for insect defense [
20]. In the previous article, TRT2 revealed a higher survival rate than the CTRL. Comparable profiles of other organic acids were found in larvae fed chestnut shells, with significant differences in larvae receiving only wheat bran, suggesting that the inclusion of chestnut shells might have influenced the metabolism of these compounds or led to selective absorption of dietary constituents.
Regarding sugars, a lower level of trehalose was found in TRT1 compared to CTRL, with numerical averages lower in TRT2 compared to the CTRL group. Glucose was detected in both chestnut shell groups, and it was absent in the CTRL. This is probably due to an increase in metabolic processes induced by the chestnut shell, leading to the transformation of trehalose into glucose. However, this specific mechanism should be further investigated [
21]. Observed results of the sugar profile suggest the capacity of the chestnut shells to influence the energy balance of the insects.
Differences between TRT and CTRL groups were observed in nitrogen bases and their derivatives. The lower AMP content in the TRT groups indicates reduced metabolic activity in larvae grown on the innovative substrate. Uridine was exclusively detected in TRT1 and TRT2, which aligns with the observed decrease in UMP, UDP, and UTP levels compared to the CTRL group. The CTRL group, in contrast, did not show traces of uridine but registered significantly higher levels of UMP, UDP, UTP, and AMP, exceeding 201 mg/100 g of insect meals (on a DM basis). In insects, a decrease in ATP could result in reduced production of UTP from UDP phosphorylation, which leads to higher levels of uridine. Our results suggest that the larvae exhibit different energy demands based on the growth conditions provided by the innovative substrate.
The inclusion of chestnut shells did not alter the free fatty acid composition since comparable levels of all fatty acid groups were observed between TRT1 and CTRL samples. Significant differences were only detected in sterols content, whose value decreased in the TRT2 group. Further studies will be needed to investigate the complete lipid profile after chestnut shell supplementation in the growth substrate of T. molitor larvae.
Similar levels of compounds such as ethanolamine, choline, and phosphorylcholine were observed in TRT1 and TRT2, whereas significant differences were noted compared to the CTRL group. The observed reduction in phosphocholine levels, alongside the increase in choline in the TRT groups, indicate modifications in glycerophospholipid metabolism, suggesting a diet-dependent metabolic response. A previous study by Bridges (1972) [
22] has shown that larvae needed choline to attain optimal growth during their juvenile stage.
Finally, PCA analysis showed separate clusters considering all the detected metabolites between larvae reared on chestnut shells and larvae fed with traditional substrate, with the most important discriminants being uracil, uridine, glucose, and fumarate. This result further confirms that chestnut shell supplementation in the growth substrate could affect the metabolism of T. molitor.
In line with the previous manuscript [
14], which confirmed the role of the dietary sources in shaping the amino acid profile of insect meals, the present study showed the influence of chestnut shells on the other metabolic pathways of
T molitor. The enrichment analysis showed that in the control and treatment groups, the metabolism of valine, leucine, and isoleucine was mainly influenced by the addition of chestnut shells in the growing substrates. Specifically, the concentration of alanine was significantly higher in TRT1 compared to CTRL, while leucine was lower in TRT2 compared to CTRL [
14]. Additionally, glutamine levels were reduced in both TRT1 and TRT2, whereas pyroglutamate was present in the treatment groups but absent in the control group, indicating a modulation in the alanine, aspartate, and glutamate metabolic pathways [
14].
According to our results, NMR spectroscopy provided detailed detection of a wide range of metabolites in insect meals reared on substrates supplemented with chestnut shells without altering the sample’s composition compared to other laboratory techniques. Therefore, NMR could be considered a valuable approach to investigate the metabolic profile and metabolic change response to dietary variations in insects. This study confirmed that the growth substrate could influence the performance and the nutritional and metabolomic characteristics of the T. molitor meal. The use of chestnut shells, rich in bioactive molecules such as polyphenols, is advantageous because being a waste product allows for cost reduction and a contemporary improvement in the functionality of insect meals. Other studies are necessary to further identify metabolomic markers that could potentially serve as detection methods to ensure the characteristics of the administered growth substrate in insect farming.