Digital Supply Chain Twins—Conceptual Clarification, Use Cases and Benefits
Abstract
:1. Introduction
- RO1:
- Describe the distinct characteristics and scopes of DSCT in LSCM literature and derive a unified definition of DSCT.
- RO2:
- Synthesize the application areas of DSCT in LSCM.
- RO3:
- Consolidate specific DSCT use cases and their intended individual benefits.
2. Conceptual Clarification of Digital Supply Chain Twins
2.1. Development of a Definition of DSCT
“The Digital Twin is a set of virtual information constructs that fully describes a potential or actual physical manufactured product from the micro atomic level to the macro geometrical level. At its optimum, any information that could be obtained from inspecting a physical manufactured product can be obtained from its Digital Twin.”
“A Digital Twin is an integrated multiphysics, multiscale, probabilistic simulation of an […] system that uses the best available physical models, sensor updates, […], to mirror the life of its corresponding […] twin. The Digital Twin is ultra-realistic and may consider one or more important and interdependent […] systems […]. The Digital Twin integrates sensor data from the […] system, […] and all available historical […] data obtained using data mining and text mining.”
“A Digital Twin is a digital representation of a physical thing’s data, state, relationships and behavior.”
- Physical and virtual: A DT considers both the physical system and the virtual system.
- Bidirectional data: A DT supports bidirectional data exchange between the physical and virtual system.
- Timely updates: A DT provides timely updates, depending on the requirements of the use case.
- Maintain state: A DT is able to store the last state of the physical system in order to deal with disconnections.
- Modeling and analytics: A DT provides modeling and analytics capabilities.
- Reporting: A DT passes results to people and/or machines.
- The term DSCT is derived from the term DT, which was originally developed for product development. The basic idea of a DT is therefore to be retained in the definition of the DSCT.
- Although DTs have been discussed a lot in literature and are already used extensively in practice [33], the DSCT has only been mentioned in Gartner’s top “supply chain technology trends” since 2019 [4,5]. This suggests that a DSCT does not merely describe a new application field of classic DT, but represents a new, innovative technology concept. The definition of DSCT should therefore be clearly distinguished from that of DT to do justice to the special application field of LSCM [34].
- In DT literature, the automated exchange of data on both sides between the physical and digital system is often emphasized as a characteristic of DT. This is achieved on one side by the use of sensors, and on the other side by the use of actuators and other control elements. In relation to logistics systems, however, this characteristic is questionable, since humans still play a major role in most logistics systems [35]. Data transfer from the logistics system to the DSCT can certainly be implemented with the help of sensors and IoT technology, but automated control of the logistics system by control elements is unrealistic for most use cases. The exchange of data from the DSCT to the logistics system can therefore also take place by a knowledge gain which the actors involved achieve through analyzing the DSCT.
- Many definitions describe the DSCT as a model or simulation model. However, digital simulation models of logistics systems have been used for decision-making in LSCM for years, and are therefore not to be seen as a new, innovative technology concept [36]. The DSCT definition should therefore be clearly distinguished from simple digital models and their use for simulation purposes [37].
- Depending on the literature, different purposes and methods are assigned to DSCT. In this respect there is no consensus among authors. A general definition of DSCT should therefore be independent of the specific purpose.
- Bidirectional: Data are exchanged in both directions. Changes in the state of the logistics system therefore lead to changes in the state of the digital model. Similarly, knowledge gained from the digital model leads to actions or decision-making in the logistics system. A certain degree of automation regarding the data exchange is explicitly not a prerequisite for a DSCT.
- Timely: Data exchange takes place in a timely manner. The specific frequency is determined by the use case. Continuous updates in real-time are explicitly not a prerequisite for a DSCT, unless the use case requires this.
- Long-term: The data exchange and thus the lifetime of the DSCT are designed for continuous, long-term use. Digital simulation models created as part of project activities or for one-time use are thus explicitly not to be considered DSCTs.
2.2. Scopes of DSCT
- Network level: DSCT of a multi-stakeholder value network;
- Site level: DSCT of a logistics site (warehouses, production facilities, …);
- Asset level: DT of a logistics asset (trucks, forklifts, …).
3. Research Design
3.1. Define Research Question
3.2. Determine Required Characteristics of Primary Studies
3.3. Retrieve Sample of Potentially Relevant Literature (“Baseline Sample”)
OR
((“Digital Twin” OR “Digitaler Zwilling”)
AND
(“Logistics” OR “Supply Chain” OR “Supply Network” OR “Supply Chain Management” OR “SCM” OR “Value Chain” OR “Value Network” OR “Supply*”)).
- Web of Science (126 articles, 8 January 2021);
- EBCSO (74 articles, 8 January 2021);
- IEEE (56 articles, 8 January 2021);
- Google Scholar (124 articles, 31 January 2021);
3.4. Select Pertinent Literature (“Synthesis Sample”)
3.5. Synthesize Literature
4. Results
4.1. Descriptive Analysis of Existing Literature
4.2. Application Areas of DSCT
4.3. Use Cases and Benefits of DSCT
5. Implications
6. Conclusions and Final Remarks
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
- Junge, A.L.; Verhoeven, P.; Reipert, J.; Mansfeld, M. Pathway of Digital Transformation in Logistics: Best Practice Concepts and Future Developments; Universitätsverlag der TU Berlin: Berlin, Germany, 2019; ISBN 978-3-7983-3095-5. [Google Scholar]
- Shaw, S. Using a Supply Chain Digital Twin to Improve Logistics. Available online: https://clarkstonconsulting.com/insights/supply-chain-digital-twin/ (accessed on 12 September 2021).
- Straube, F.; Nitsche, B. Heading into “The New Normal”: Potential Development Paths of International Logistics Networks in the Wake of the Coronavirus Pandemic. Int. Verk. 2020, 72, 31–35. [Google Scholar]
- Gartner. Gartner Top 8 Supply Chain Technology Trends for 2019. Available online: https://www.gartner.com/smarterwithgartner/gartner-top-8-supply-chain-technology-trends-for-2019/ (accessed on 12 September 2021).
- Gartner. Gartner Top 8 Supply Chain Technology Trends for 2020. Available online: https://www.gartner.com/smarterwithgartner/gartner-top-8-supply-chain-technology-trends-for-2020/ (accessed on 12 September 2021).
- DHL. Digital Twins in Logistics: A DHL Perspective on the Impact of Digital Twins on the Logistics Industry 2019. Available online: https://www.dhl.com/content/dam/dhl/global/core/documents/pdf/glo-core-digital-twins-in-logistics.pdf (accessed on 12 September 2021).
- Aivaliotis, P.; Georgoulias, K.; Arkouli, Z.; Makris, S. Methodology for Enabling Digital Twin Using Advanced Physics-Based Modelling in Predictive Maintenance. Procedia CIRP 2019, 81, 417–422. [Google Scholar] [CrossRef]
- Tao, F.; Qi, Q.; Wang, L.; Nee, A.Y.C. Digital Twins and Cyber–Physical Systems toward Smart Manufacturing and Industry 4.0: Correlation and Comparison. Engineering 2019, 5, 653–661. [Google Scholar] [CrossRef]
- Tao, F.; Zhang, M. Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing. IEEE Access 2017, 5, 20418–20427. [Google Scholar] [CrossRef]
- Marmolejo-Saucedo, J.A.; Hurtado-Hernandez, M.; Suarez-Valdes, R. Digital Twins in Supply Chain Management: A Brief Literature Review. In Intelligent Computing and Optimization; Vasant, P., Zelinka, I., Weber, G.-W., Eds.; Springer: Cham, Switzerland, 2020; pp. 653–661. ISBN 978-3-030-33584-7. [Google Scholar]
- Orozco-Romero, A.; Arias-Portela, C.Y.; Saucedo, J.A.M. The Use of Agent-Based Models Boosted by Digital Twins in the Supply Chain: A Literature Review. In Intelligent Computing and Optimization; Vasant, P., Zelinka, I., Weber, G.-W., Eds.; Springer: Cham, Switzerland, 2020; pp. 642–652. ISBN 978-3-030-33584-7. [Google Scholar]
- Cook, E. Digitalising the Supply Chain: The Digital Twin. Available online: https://www.supplychaindigital.com/technology-4/digitalising-supply-chain-digital-twin (accessed on 12 September 2021).
- El Saddik, A. Digital Twins: The Convergence of Multimedia Technologies. IEEE MultiMedia 2018, 25, 87–92. [Google Scholar] [CrossRef]
- Costello, K. Gartner Survey Reveals Digital Twins Are Entering Mainstream Use. 2019. Available online: https://www.gartner.com/en/newsroom/press-releases/2019-02-20-gartner-survey-reveals-digital-twins-are-entering-mai (accessed on 12 September 2021).
- Klostermeier, R.; Haag, S.; Benlian, A. Geschäftsmodelle Digitaler Zwillinge: HMD Best Paper Award 2018, 1st ed.; Springer: Wiesbaden, Germany, 2020; ISBN 978-3-658-28353-7. [Google Scholar]
- Ashtari Talkhestani, B.; Jung, T.; Lindemann, B.; Sahlab, N.; Jazdi, N.; Schloegl, W.; Weyrich, M. An Architecture of an Intelligent Digital Twin in a Cyber-Physical Production System. Automatisierungstechnik 2019, 67, 762–782. [Google Scholar] [CrossRef] [Green Version]
- Fischer, M.; Agrawal, A. Digital Twin for Construction. Available online: https://cife.stanford.edu/Seed2019%20DigitalTwin (accessed on 12 September 2021).
- Straube, F.; Reipert, J.; Schöder, D. City-Logistik der Zukunft—Im Spannungsfeld Von Elektromobilität Und Digitalisierung. Wirtsch Inf. Manag. 2017, 9, 28–35. [Google Scholar] [CrossRef]
- Nitsche, B.; Straube, F. Efficiently Managing Supply Chain Volatility—A Management Framework for the Manufacturing Industry. Procedia Manuf. 2020, 43, 320–327. [Google Scholar] [CrossRef]
- Ivanov, D.; Dolgui, A. A Digital Supply Chain Twin for Managing the Disruption Risks and Resilience in the Era of Industry 4.0. Prod. Plan. Control 2020, 32, 775–788. [Google Scholar] [CrossRef]
- Wang, Y.; Wu, Z. Digital Twin-Based Production Scheduling System for Heavy Truck Frame Shop. Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci. 2020, 6, 095440622091330. [Google Scholar] [CrossRef]
- Ambra, T.; Macharis, C. Agent-Based Digital Twins (ABM-Dt) In Synchromodal Transport and Logistics: The Fusion of Virtual and Pysical Spaces. In Proceedings of the 2020 Winter Simulation Conference (WSC), Orlando, FL, USA, 14–18 December 2020; pp. 159–169. [Google Scholar]
- van der Valk, H.; Haße, H.; Möller, F.; Arbter, M. A Taxonomy of Digital Twins 2020. Available online: https://www.researchgate.net/publication/341235159_A_Taxonomy_of_Digital_Twins (accessed on 12 September 2021).
- Enders, M.R.; Hoßbach, N. Dimensions of Digital Twin Applications—A Literature Review 2019. Available online: http://publica.fraunhofer.de/documents/N-630222.html (accessed on 12 September 2021).
- Grieves, M.; Vickers, J. Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems; Springer: Cham, Switzerland, 2017; ISBN 978-3-319-38754-3. [Google Scholar]
- Glaessgen, E.H.; Stargel, D.S. The Digital Twin Paradigm for Future NASA and U.S. Air Force Vehicles 2012. Available online: https://ntrs.nasa.gov/citations/20120008178 (accessed on 12 September 2021).
- Miller, P. Grasp the Challenge of Implementing Digital Twins At Scale: Digital Twins Show Great Promise, but Early Adopters Struggle with Technical and Organizational Barriers as They Scale. 2020. Available online: https://www.forrester.com/report/Grasp-The-Challenge-Of-Implementing-Digital-Twins-At-Scale/RES158396 (accessed on 12 September 2021).
- Srai, J.S.; Settanni, E.; Tsolakis, N.; Parminder, K.A. Supply Chain Digital Twins: Opportunities and Challenges Beyond the Hype. 2019. Available online: https://www.researchgate.net/publication/336216891_Supply_Chain_Digital_Twins_Opportunities_and_Challenges_Beyond_the_Hype (accessed on 12 September 2021).
- Ivanov, D.; Dolgui, A.; Das, A.; Sokolov, B. Digital Supply Chain Twins: Managing the Ripple Effect, Resilience, and Disruption Risks by Data-Driven Optimization, Simulation, and Visibility. In Handbook of Ripple Effects in the Supply Chain; Ivanov, D., Dolgui, A., Sokolov, B., Eds.; Springer: Cham, Switzerland, 2019; pp. 309–332. ISBN 978-3-030-14301-5. [Google Scholar]
- AnyLogic. An Introduction to Digital Twin Development. 2018. Available online: https://www.anylogic.de/resources/white-papers/an-introduction-to-digital-twin-development/ (accessed on 12 September 2021).
- Korth, B.; Schwede, C.; Zajac, M. Simulation-Ready Digital Twin for Realtime Management of Logistics Systems. In Proceedings of the 2018 IEEE International Conference on Big Data, Seattle, WA, USA, 10–13 December 2018; pp. 4194–4196. [Google Scholar]
- Ding, Y. Brief Analysis about Digital Twin Supply Chain Model and Application. 2019. Available online: https://www.clausiuspress.com/article/319.html (accessed on 12 September 2021).
- Fuller, A.; Fan, Z.; Day, C.; Barlow, C. Digital Twin: Enabling Technologies, Challenges and Open Research. IEEE Access 2020, 8, 108952–108971. [Google Scholar] [CrossRef]
- Haße, H.; Li, B.; Weißenberg, N.; Cirullies, J.; Otto, B. Digital Twin for Real-Time Data Processing in Logistics. 2019. Available online: https://tore.tuhh.de/handle/11420/3717 (accessed on 12 September 2021).
- Agrawal, P.; Narain, R. Digital Supply Chain Management: An Overview. IOP Conf. Ser. Mater. Sci. Eng. 2018, 455, 12074. [Google Scholar] [CrossRef] [Green Version]
- Gutenschwager, K.; Rabe, M.; Spieckermann, S.; Wenzel, S. Simulation in Produktion und Logistik; Springer: Heidelberg, Germany, 2017; ISBN 978-3-662-55744-0. [Google Scholar]
- Wright, L.; Davidson, S. How to Tell the Difference between a Model and a Digital Twin. Adv. Model. Simul. Eng. Sci. 2020, 7, 13. [Google Scholar] [CrossRef]
- Herden, T.T. Managing Supply Chain Analytics Management: Guiding Organizations to Execute Analytics Initiatives in Logistics and Supply Chain. Berlin, 2020. Available online: https://depositonce.tu-berlin.de/bitstream/11303/11137/4/herden_tino.pdf (accessed on 12 September 2021).
- Durach, C.F.; Kembro, J.; Wieland, A. A New Paradigm for Systematic Literature Reviews in Supply Chain Management. J. Supply Chain Manag. 2017, 53, 67–85. [Google Scholar] [CrossRef]
- Nitsche, B.; Durach, C.F. Much Discussed, Little Conceptualized: Supply Chain Volatility. IJPDLM 2018, 48, 866–886. [Google Scholar] [CrossRef]
- Rusch, B. In the Tetra Pak warehouse in Singapore, the Twin is in Charge. Available online: https://www.hannovermesse.de/en/news/news-articles/in-the-tetra-pak-warehouse-in-singapore-the-twin-is-in-charge (accessed on 19 July 2021).
- Cohen, J. A Coefficient of Agreement for Nominal Scales. Educ. Psychol. Meas. 1960, 20, 37–46. [Google Scholar] [CrossRef]
- Carvalho, A.; Melo, P.; Oliveira, M.A.; Barros, R. The 4-Corner Model as a Synchromodal and Digital Twin Enabler in the Transportation Sector. In Proceedings of the 2020 IEEE International Conference on Engineering, Technology and Innovation, Cardiff, UK, 15–17 June 2020; pp. 1–8. [Google Scholar]
- Semenov, Y.; Semenova, O.; Kuvataev, I. Solutions for Digitalization of the Coal Industry Implemented in UC Kuzbassrazrezugol. E3S Web Conf. 2020, 174, 01042. [Google Scholar] [CrossRef]
- Pehlken, A.; Baumann, S. Urban Mining: Applying Digital Twins for Sustainable Product Cascade Use. In Proceedings of the 2020 IEEE International Conference, Cardiff, UK, 15–17 June 2020; pp. 1–7. [Google Scholar]
- Ivanov, D.; Dolgui, A. New Disruption Risk Management Perspectives in Supply Chains: Digital Twins, the Ripple Effect, and Resileanness. IFAC PapersOnLine 2019, 52, 337–342. [Google Scholar] [CrossRef]
- Barykin, S.Y.; Bochkarev, A.A.; Kalinina, O.V.; Yadykin, V.K. Concept for a Supply Chain Digital Twin. Int. J. Math. Eng. Manag. Sci. 2020, 5, 1498–1515. [Google Scholar] [CrossRef]
- Marmolejo-Saucedo, J.A. Design and Development of Digital Twins: A Case Study in Supply Chains. Mob. Netw. Appl. 2020, 25, 2141–2160. [Google Scholar] [CrossRef]
- Park, K.T.; Son, Y.H.; Noh, S.D. The Architectural Framework of a Cyber Physical Logistics System for Digital-Twin-Based Supply Chain Control. Int. J. Prod. Res. 2020, 5, 5721–5742. [Google Scholar] [CrossRef]
- Barni, A.; Fontana, A.; Menato, S.; Sorlini, M.; Canetta, L. Exploiting the Digital Twin in the Assessment and Optimization of Sustainability Performances. In Proceedings of the 2018 International Conference on Intelligent Systems (IS), Funchal, Portugal, 25–27 September 2018; pp. 706–713. [Google Scholar]
- Hofmann, W.; Branding, F. Implementation of an IoT- and Cloud-Based Digital Twin for Real-Time Decision Support in Port Operations. IFAC PapersOnLine 2019, 52, 2104–2109. [Google Scholar] [CrossRef]
- Pan, Y.H.; Wu, N.Q.; Qu, T.; Li, P.Z.; Zhang, K.; Guo, H.F. Digital-Twin-Driven Production Logistics Synchronization System for Vehicle Routing Problems with Pick-up and Delivery in Industrial Park. Int. J. Comput. Integr. Manuf. 2020, 1805, 1–15. [Google Scholar] [CrossRef]
- Wong, E.Y.C.; Mo, D.Y.; So, S. Closed-Loop Digital Twin System for Air Cargo Load Planning Operations. Int. J. Comput. Integr. Manuf. 2020, 34, 801–813. [Google Scholar] [CrossRef]
- Baruffaldi, G.; Accorsi, R.; Manzini, R. Warehouse Management System Customization and Information Availability in 3pl Companies: A Decision-Support Tool. IMDS 2018, 119, 251–273. [Google Scholar] [CrossRef]
- Agalianos, K.; Ponis, S.T.; Aretoulaki, E.; Plakas, G.; Efthymiou, O. Discrete Event Simulation and Digital Twins: Review and Challenges for Logistics. Procedia Manuf. 2020, 51, 1636–1641. [Google Scholar] [CrossRef]
- Ashrafian, A.; Pettersen, O.-G.; Kuntze, K.N.; Franke, J.; Alfnes, E.; Henriksen, K.F.; Spone, J. Full-Scale Discrete Event Simulation of an Automated Modular Conveyor System for Warehouse Logistics. In Advances in Production Management Systems. Towards Smart Production Management Systems; Ameri, F., Stecke, K.E., Cieminski, G., von Kiritsis, D., Eds.; Springer: Cham, Switzerland, 2019; pp. 35–42. ISBN 978-3-030-29995-8. [Google Scholar]
- Boschert, S.; Rosen, C.H.R. Next Generation Digital Twin. In Tools and Methods of Competitive Engineering: Proceedings of theTwelfth International Symposium on Tools and Methods of Competitive Engineering—TMCE, Las Palmas de Gran Canaria, Spain, 7–11 May 2018; Horváth, I., Suárez Rivero, J.P., Hernández Castellano, P.M., Eds.; Delft University of Technology: Delft, The Netherlands, 2018; pp. 209–217. ISBN 9789461869104. [Google Scholar]
- Rosen, R.; Fischer, J.; Boschert, S. Next Generation Digital Twin: An Ecosystem for Mechatronic Systems? IFAC PapersOnLine 2019, 52, 265–270. [Google Scholar] [CrossRef]
- Lu, Y.; Min, Q.; Liu, Z.; Wang, Y. An IoT-Enabled Simulation Approach for Process Planning and Analysis: A Case from Engine Re-Manufacturing Industry. Int. J. Comput. Integr. Manuf. 2019, 32, 413–429. [Google Scholar] [CrossRef]
- Zhou, G.; Zhang, C.; Li, Z.; Ding, K.; Wang, C. Knowledge-Driven Digital Twin Manufacturing Cell towards Intelligent Manufacturing. Int. J. Prod. Res. 2019, 58, 1034–1051. [Google Scholar] [CrossRef]
- Hauge, J.B.; Zafarzadeh, M.; Jeong, Y.; Li, Y.; Khilji, W.A.; Wiktorsson, M. Employing digital twins within production logistics. In Proceedings of the 2020 IEEE International Conference, Cardiff, UK, 15–17 June 2020; pp. 1–8. [Google Scholar]
- Park, Y.; Woo, J.; Choi, S. A Cloud-Based Digital Twin Manufacturing System based on an Interoperable Data Schema for Smart Manufacturing. Int. J. Comput. Integr. Manuf. 2020, 33, 1259–1276. [Google Scholar] [CrossRef]
- Gallego-García, S.; Reschke, J.; García-García, M. Design and Simulation of a Capacity Management Model Using a Digital Twin Approach Based on the Viable System Model: Case Study of an Automotive Plant. Appl. Sci. 2019, 9, 5567. [Google Scholar] [CrossRef] [Green Version]
- Makarova, I.; Buyvol, P.; Gubacheva, L. Creation of a Digital Twin of a Truck Assembly Process. In Proceedings of the 2020 International Russian Automation Conference (RusAutoCon), Sochi, Russia, 6–12 September 2020; pp. 1063–1068. [Google Scholar]
- Dolgov, V.A.; Arkhangelskii, V.E.; Nikishechkin, P.A. Method of Analysis of Production and Logistics Systems of Discrete Production Based on Product-Process-Resource Model, External Module for Manufacturing Control Logic and Simulation of Work Execution. In Proceedings of the 2020 International Multi-Conference on Industrial Engineering and Modern Technologies (FarEastCon), Vladivostok, Russia, 6–9 October 2020; pp. 1–6. [Google Scholar]
- Wang, P.; Liu, W.; Liu, N.; You, Y. Digital Twin-Driven System for Roller Conveyor line: Design and Control. J. Ambient. Intell. Hum. Comput. 2020, 11, 5419–5431. [Google Scholar] [CrossRef]
- Agostino, Í.R.S.; Broda, E.; Frazzon, E.M.; Freitag, M. Using a Digital Twin for Production Planning and Control in Industry 4.0. In Scheduling in Industry 4.0 and Cloud Manufacturing; Sokolov, B., Ivanov, D., Dolgui, A., Eds.; Springer: Cham, Switzerland, 2020; pp. 39–60. ISBN 978-3-030-43176-1. [Google Scholar]
- Jeong, Y.; Flores-Garcia, E.; Wiktorsson, M. A Design of Digital Twins for Supporting Decision-Making in Production Logistics. In Proceedings of the 2020 Winter Simulation Conference (WSC), Orlando, FL, USA, 14–18 December 2020; pp. 2683–2694. [Google Scholar]
- Zhang, K.; Qu, T.; Zhou, D.; Jiang, H.; Lin, Y.; Li, P.; Guo, H.; Liu, Y.; Li, C.; Huang, G.Q. Digital Twin-Based Opti-State Control Method for a Synchronized Production Operation System. Robot. Comput.-Integr. Manuf. 2020, 63, 101892. [Google Scholar] [CrossRef]
- Min, Q.; Lu, Y.; Liu, Z.; Su, C.; Wang, B. Machine Learning Based Digital Twin Framework for Production Optimization in Petrochemical Industry. Int. J. Inf. Manag. 2019, 49, 502–519. [Google Scholar] [CrossRef]
- Guo, D.; Zhong, R.Y.; Lin, P.; Lyu, Z.; Rong, Y.; Huang, G.Q. Digital Twin-Enabled Graduation Intelligent Manufacturing System for Fixed-Position Assembly Islands. Robot. Comput. Integr. Manuf. 2020, 63, 101917. [Google Scholar] [CrossRef]
- Herakovič, N.; Zupan, H.; Pipan, M.; Protner, J.; Šimic, M. Distributed Manufacturing Systems with Digital Agent. J. Mech. Eng. 2019, 65, 650–657. [Google Scholar] [CrossRef] [Green Version]
- Mykoniatis, K.; Harris, G.A. A Digital Twin Emulator of a Modular Production System Using a Data-Driven Hybrid Modeling and Simulation Approach. J. Intell. Manuf. 2021, 32, 1899–1911. [Google Scholar] [CrossRef]
- Pang, T.Y.; Pelaez Restrepo, J.D.; Cheng, B.; Yasin, A.; Lim, H.; Miletic, M. Developing a Digital Twin and Digital Thread Framework for an ‘Industry 4.0’ Shipyard. Appl. Sci. 2021, 11, 1097. [Google Scholar] [CrossRef]
- Yao, F.; Keller, A.; Ahmad, M.; Ahmad, B.; Harrison, R.; Colombo, A.W. Optimizing the Scheduling of Autonomous Guided Vehicle in a Manufacturing Process. In Proceedings of the 2018 IEEE 16th International Conference on Industrial Informatics (INDIN), Porto, Portugal, 18–20 July 2018; pp. 264–269. [Google Scholar]
- Eschemann, P.; Borchers, P.; Feeken, L.; Stierand, I.; Zernickel, J.S.; Neumann, M. Towards Digital Twins for Optimizing the Factory of the Future. 2020. Available online: https://www.researchgate.net/publication/345308959_Towards_Digital_Twins_for_Optimizing_the_Factory_of_the_Future (accessed on 12 September 2021).
- Brenner, B.; Hummel, V. Digital Twin as Enabler for an Innovative Digital Shopfloor Management System in the ESB Logistics Learning Factory at Reutlingen-University. Procedia Manuf. 2017, 9, 198–205. [Google Scholar] [CrossRef]
Source | Definition/Understanding |
---|---|
Srai et al. 2019 [28] | Regardless of the specific definition used, the DT concept typically involves the following aspects: (1) a physical object; (2) its “digital” or “virtual” representation; and (3) the nature of the connection between the two, as well as between DTs. |
Ivanov et al. 2019 [29] | A DSCT is a model that can always represent the network state in real-time for any given moment and interacting with other SCM tools provides a control tower for complete end-to-end SC visibility to improve resilience and test contingency plans. |
Marmolejo-Saucedo 2020 [10] | […] we can define a supply chain digital twin as a detailed simulation model of an actual supply chain which predicts the behavior and dynamics of a supply chain to make mid-term/short-term decisions. Consists of six layers: the physical twin, the local data source, local data repositories, IoT gateway interfaces, Cloud-based information repositories and the emulation and simulation platform. |
AnyLogic 2018 [30] | A DT is a special type of simulation model that represents a specific example of something in the present and is achieved by combining current data from the subject with its simulation model. |
DHL 2019 [6] | In logistics, the ultimate DT would be a model of an entire SC network. Key characteristics/attributes that help to differentiate true DT from other types of computer model or simulation: DTs are virtual models of a real “thing”; virtually represent a unique physical asset. DTs simulate both the physical state and behavior of the thing. DTs are unique, associated with a single, specific instance of the thing/physical asset. DTs are connected to the thing, updating themselves in response to known changes to the thing’s state, condition or context; continuously collect data (through sensors) and being connected to the physical asset, updating themselves with any change to the asset’s state, condition or context. DTs provide value through visualization, analysis, prediction or optimization. |
Korth et al. 2018 [31] | DT can therefore be characterized in the following way: it is a linked collection of different types of data (like operation data) as well as different models; it evolves with the real system along its life cycle; it is able to derive solutions relevant for the real systems (e.g., optimize operation and service). |
Ding 2019 [32] | The end-to-end supply chain covers information flow, logistics and capital flow from all suppliers to all customers, covering all product details and time cycles in the supply chain (depending on the specific business of each specific industry). This is not only a physical supply chain network, but also a time cycle (such as a rolling supply chain planning cycle). While most of today’s supply chain processes and software are set up based on a portion of the supply chain, the digital twin supply chain should have the ability to integrate the lowest and highest level of details of all the elements together and provide a real-time level of management decision-making ability. |
Inclusion/Quality Criteria | Rationale |
---|---|
The title and/or abstract must explicitly mention the DT concept as the study focus. | Literature that merely mentions the DT concept as part of a study with a different focus should be excluded. |
The title and/or abstract must demonstrate that the authors conduct research in the area of LSCM. | As DSCTs are applied in the field of LSCM, the research area must be exactly that. |
The scope of the examined twin must be either on the network level or on the site level. | As pointed out in Section 2.2, the research on DSCT must be distinct from asset-focused DT research. |
The study language must be English or German. | English is the dominant research language in this field; still, German is also included to extend the sample size. |
The literatures must be either a scientific article or an extensive trend study. | Other forms of literature do not meet the scientific requirements. However, the articles are not reduced to peer-reviewed papers. |
Use Case | Application Area | Description | Benefits | References |
---|---|---|---|---|
Transport Planning | Transportation (Synchromodal) Transport Networks | The DSCT depicts the supply chain nodes, transportation processes and other dynamic processes at ports and terminals. It aims to operationalize and synchronize the system in real time based on data feeds and feedback loops that guide all the stakeholders and decision-makers. The DSCT can simulate the near-future and therefore estimate where assets will be in a few hours based on congestion levels and infrastructural developments. The decision-maker might use this information to re-route freight, assess modal shift or adjust load factors and vessel speeds. In this way she is able to react to disruptions more effectively. | Transparencyof Transportation Processes Increased Fill Rates Transportation Flexibility Service Level Reliability Network Resilience Higher Reaction Speed | Ambra and Macharis (2020) [22]; Carvalho et al. (2020) [43]; Semenov et al. (2020) [44] |
Material Lifecycle Management | Network Management Value Systems | The DSCT represents products and their respective production processes in urban areas. It aims to support the concept of urban mining through identifying recycling potential in urban value chains. Materials at the end of the use phase or byproducts are identified and integrated as the new life cycle starts. The DSCT therefore provides the base for sustainable cascade use of materials across interconnected production networks. | Transparencyof Material Flow Reduced Material Waste Improved Material Efficiency Decreased Energy Consumption Improved Ecological Sustainability | Pehlken and Baumann (2020) [45] |
Multi-Echelon Inventory Management | Network Management Value Systems | The DSCT represents a value system from suppliers to customers. This digital model is used to test various transport and inventory policies by carrying out simulation experiments and measuring their effect on the performance of the logistics systems. | Transparencyof Network-wide Inventory Elimination of Bottlenecks Reduced Inventory Improved Service Level Reduced Lead TimeIncreased Economic Efficiency | Semenov et al. (2020) [44] |
Risk Management | Network Management Value Systems | The DSCT represents a value system from suppliers to customers. Data about customer demand, business processes, inventory policies, productive capacities and facility locations are gathered and fed into the simulation model. The model is permanently being updated, so disruptions are being monitored in real time. Then, what-if scenarios are run to test contingency plans accordingly. The user is therefore able to: (1) know about supply chain disruptions in real time; and (2) react to these disruptions more effectively and efficiently. | Supply Chain Transparency Elimination of Bottlenecks Supply Chain Flexibility Network Resilience Higher Reaction Speed | Ivanov and Dolgui (2019) [46]; Semenov et al. (2020) [44]; Ivanov and Dolgui (2020) [20]; Barykin et al. (2020) [47]; Marmolejo-Saucedo (2020) [48]; Ivanov et al. (2019) [29] |
Multi-Echelon Production Planning | Network Management (Manufacturing) Value Systems | The DSCT depicts a value system, more specifically a multi-level manufacturing system. It reflects the current status of the network in terms of customer demand, product and resource inventory as well as productive capacities. As the model is being updated, production planning and scheduling are synchronized to adjust to dynamic fluctuations like the bullwhip effect or the ripple effect. It therefore allows the user to perform efficient supply chain control. | Transparencyof Network-wide Production Reduced Downtimes Production Flexibility Network Resilience | Park et al. (2020) [49] |
Sustainability Assessment | Network Management Value Systems | The DSCT depicts a value system from suppliers to customers. The digital model is used to evaluate different scenarios in terms of their sustainability. As the system’s components change, for example, production techniques, modes of transportations or amount of demand fulfilled, the model is able to assess the sustainability of these scenarios before they occur. This way, the user is able to adjust her decision-making process accordingly. | Supply Chain Transparency Increased Ecological Sustainability | Barni et al. (2018) [50] |
Use Case | Application Area | Description | Benefits | References |
---|---|---|---|---|
Outdoor Vehicle Dispatching | Cargo Handling Industrial Parks Airports Ports | The DSCT depicts an outdoor handling location (e.g., ports, airports or industrial parks) within a value system, including the area, vehicles and processes specific to the site. The DSCT is able to tackle vehicle routing problems by reacting to eventualities in real time and re-routing the vehicles efficiently. In this way, optimal and robust dispatching policies on site can be assured. The dispatcher on site might include the DSCT in her decision process. | Fleet Transparency Reduced Lead Time Service Level Reliability Process Resilience Increased Process Efficiency | Hofmann and Branding (2019) [51]; Pan et al. (2020) [52] |
Cargo Load Planning | Cargo Handling Industrial Parks Airports Ports | The DSCT depicts a cargo terminal within a handling location (e.g., airport cargo terminals), including load carriers, infrastructural elements as well as the cargo itself. It aims to maximize the load carrier volume utilization through positioning the load efficiently while considering specific requirements of the load (e.g., dangerous goods). The load planner might use the DSCT to better adjust load plans through simulation experiments so they are optimally integrated into the overall supply chain processes. Virtual reality applications are conceivable to support the process. | Cargo Transparency Increased Fill Rates Process Resilience Increased Process Efficiency | Wong et al. (2020) [53] |
Warehouse Management | Warehousing DCs Warehouses | The DSCT depicts a warehouse or distribution center, including the site infrastructure as well as the inventory itself. The twin acts as a decision support tool for warehouse management processes. The inventory is monitored almost in real time in synch with the WMS in place. The warehouse manager might use the twin to optimize storage policies and reduce lead time through more efficient retrieval processes. | Inventory Transparency Higher Reaction Speed Storage Flexibility Reduced Lead Time Improved Service Level Site Resilience | Baruffaldi et al. (2018) [54]; Agalianos et al. (2020) [55] |
Material Handling | Warehousing DCs Warehouses | The DSCT depicts a warehouse or distribution center (or parts of it), where material is transported within a site. The model focusses on the transportation of inventory and might therefore refer to the site-specific transportation infrastructure (e.g., conveyor systems). It is used to efficiently plan and control the flow of materials through the system, acting as a decision support tool and even enabling the planning and controlling of throughput in highly automated systems. | Inventory Transparency Process Resilience Increased Process Efficiency Reduced Lead Times Elimination of Bottlenecks | Ashrafian et al. (2019) [56] |
Production Planning | Manufacturing Manufacturing Sites Construction Sites Shipyards | The DSCT depicts a manufacturing site within a value system, which might also be a construction site or a shipyard. The model contains the entire operational data of components, machines and systems needed for production and thus forms a digital ecosystem. By using its simulation capability, it can be used for long- and medium-term planning. A wide variety of scenarios can be run in order to implement the best possible solution in production. This use case is examined frequently in scientific literature. | Production Transparency Production Flexibility Planning Resilience Higher Reaction Speed Reduced Lead Time Elimination of Bottlenecks | Boschert and Rosen (2018) [57]; Rosen et al. (2019) [58]; Lu et al. (2019) [59]; Zhou, et al. (2019) [60]; Hauge et al. (2020) [61]; Park et al. (2020) [62]; Gallego-Garcia et al. (2019) [63]; Makarova et al. (2020) [64]; Dolgov et al. (2020) [65]; Wang, et al. (2020) [66]; Agostino et al. (2020) [67] |
Production Controlling | Manufacturing Manufacturing Sites Construction Sites Shipyards | The DSCT depicts a manufacturing site within a value system, which might also be a construction site or a shipyard. The model contains the entire operational data of components, machines and systems needed for production and thus forms a digital ecosystem. Although it depicts the same scope as the DSCT used for production planning, its tasks differ as planning and controlling of production are different tasks themselves. Production controllers might use this twin as a short- to mid-term decision support tool. Problems within production can be detected in real time, and faults can be solved very flexibly and quickly. | Production Transparency Production Flexibility Higher Reaction Speed Reduced Lead Time Elimination of Bottlenecks Increased Process Efficiency Process Resilience | Jeong et al. (2020) [68]; Zhang et al. (2020) [69]; Min et al. (2019) [70]; Wang et al. (2020b) [21]; Guo et al. (2020) [71]; Herakovic et al. (2019) [72]; Mykoniatis and Harris (2021) [73]; Pang et al. (2021) [74];Makarova et al. (2020) [64]; Dolgov et al. (2020) [65]; Wang, et al. (2020) [66]; Agostino et al. (2020) [67] |
Indoor Vehicle Dispatching | Manufacturing Manufacturing Sites Construction Sites Shipyards | The DSCT represents the transportation processes at an indoor facility. The area of the site (or parts of it) as well as the fleet of vehicles on site are included in the digital model. The DSCT is able to tackle vehicle routing problems by reacting to eventualities in real time and re-routing the vehicles efficiently. The DSCT acts as a decision support tool for production planners. They are therefore able to better plan the providing of material in the production process. With this twin, it is also possible to schedule and control a fleet of AGVs. | Fleet Transparency Reduced Lead Time Service Level Reliability Process Resilience Increased Process Efficiency | Yao et al. (2018) [75]; Eschemann et al. (2020) [76] |
Shopfloor Management | Manufacturing Manufacturing Sites Construction Sites Shipyards | The DSCT depicts a manufacturing site on the floor level, including all relevant parts of the manufacturing process like machines, robots, conveyor systems or means of transportation. This digital representation of the shopfloor enables executives to obtain a picture of the state of the real production processes on a daily basis. Users are therefore able to attend to shopfloor meetings without the need for a physical gathering. | Shopfloor Transparency Increased Operational Efficiency Planning Resilience | Brenner and Hummel (2017) [77] |
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. |
© 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Gerlach, B.; Zarnitz, S.; Nitsche, B.; Straube, F. Digital Supply Chain Twins—Conceptual Clarification, Use Cases and Benefits. Logistics 2021, 5, 86. https://doi.org/10.3390/logistics5040086
Gerlach B, Zarnitz S, Nitsche B, Straube F. Digital Supply Chain Twins—Conceptual Clarification, Use Cases and Benefits. Logistics. 2021; 5(4):86. https://doi.org/10.3390/logistics5040086
Chicago/Turabian StyleGerlach, Benno, Simon Zarnitz, Benjamin Nitsche, and Frank Straube. 2021. "Digital Supply Chain Twins—Conceptual Clarification, Use Cases and Benefits" Logistics 5, no. 4: 86. https://doi.org/10.3390/logistics5040086
APA StyleGerlach, B., Zarnitz, S., Nitsche, B., & Straube, F. (2021). Digital Supply Chain Twins—Conceptual Clarification, Use Cases and Benefits. Logistics, 5(4), 86. https://doi.org/10.3390/logistics5040086