Open-Source Digitally Replicable Lab-Grade Scales
Abstract
:1. Introduction
2. Materials and Methods
2.1. Design
2.2. Bill of Materials
2.3. Manufacturing and Assembly
- TAL220: Install the M5 end (the wires run to this end) to the TAL220 boss on the base of the scale (Figure 7). Connect the load cell to the HX711 pinouts—Red:E+, Black:E–, White:A–, Green:A+. Snap the cover onto the base—this fully encloses the electronics, offering some protection from thermal variations on the amplifier. Attach the bed to the load cell using the M4 bolts.
- TAL221: Sandwich the cover between the bed and the load cell. Connect the untapped end of the load cell (the wires do NOT run to this end) to the bed using M3 screws and nuts (Figure 8a). Connect the load cell to the HX711 pinouts—Red:E+, Black:E–, White:A–, Green:A+. Finally, attach the tapped M3 end to the TAL221 boss on the base (Figure 8b). This fit is tight so the wires on the load cell lead off the end fixed to the base.
2.4. Firmware
- Config.hpp contains configuration variables for the HX711, the LCD, and calibration and serial communication protocols.
- Libraries.hpp contains ‘#include’ statements for all the libraries used by DigitalMassBalance.
- Pinouts.hpp contains definitions for the location of hardware connections to the Arduino. These can be modified to accommodate the pinouts used in a particular setup.
- Initialize a 9600 baud serial connection. The firmware is set to wait for serial communication to initialize before continuing. Please note that this does not noticeably affect startup time when receiving power from a non-serial-enabled device (such as a 5V power block or a battery).
- The HX711 undergoes a similar startup procedure, receiving power and ensuring proper communication. This is indicated by a series of readouts over serial.
- If an LCD is expected by the firmware (set in Config.hpp), the LCD is powered up. Once it is on, all digits of the display flash with the character ‘8’ for less than a second. This initialization is also indicated by readouts over serial.
- With the hardware running, the Arduino checks its hard memory (EEPROM) for a saved calibration sensitivity (such a value is saved at the end of a calibration sequence). If one exists, the sensitivity is read and applied to the digital readout. If no sensitivity is saved, the scale defaults to a value of 1, which just returns the raw measurement from the HX711. The read sensitivity value is reported over serial. This message completes unsolicited responses from the scale—all further communication from the Arduino result from commands sent over serial. A complete, successful initialization is shown in Figure 9.
- At the time of writing, a simple averaging window is used to stabilize measurements from the scale. Measurements are stored in a first-in-first-out (FIFO) queue whose size is set in Config.hpp. The size of this window affects the response time of the scale. During initialization, this queue is automatically cleared to an array of zeros.
- Finally, the tare button is set to an input in INPUT_PULLUP mode, which makes use of an internal pullup resistor. This setting saves component cost and makes the tare button active LOW.
2.5. Operation of Design
2.5.1. Simple Scale
- Tare: A press and release of the push-button on the front of the device will tare the scale to the current weight. The push-button is acknowledged when closed (pushed) by a dot on the lower right-hand corner of the LCD.
- Calibrate: Pressing and holding the push-button for at least 3 seconds (the wait time is adjustable in Config.hpp) will initialize a calibration sequence using the calibration mass set in Config.hpp. The scale will tare, then indicate the mass to apply to the bed. After detecting an added mass, the scale will measure the mass for 10 averages, then calculate the new scale sensitivity and save it to EEPROM.
2.5.2. Lab Scale with Serial Interface
- Return displayed weight <W>.
- Zero the scale <Z>.
- Run scale diagnostics <D>. This is specified by SMA to check for memory or calibration errors.
- Return ‘about’ information for the scale <A>, <B>. These are specified by SMA to return information about the scale’s compliance level and firmware information.
- Reset the scale <ESC>.
- Continuously report weight <R>. Returns weight at the read rate until another command is received.
- Tare the scale <T>. This is different from zeroing in that the tare is for, as an example, ignoring the mass of a container. Meanwhile, zero is intended to set ‘zero’ for the scale with nothing on the bed.
- Clear the current tare <C>. This sets the tare weight to zero, causing further readouts to reference to the zero set by <Z>
- Return the tare weight <M>.
- Calibrate the scale <XC><xxxxxx.xxx> Enters a calibration cycle for the weight specified by <xxxxxx.xxx>. <XC> on its own may also be used to enter a calibration sequence using the default calibration mass set in Config.hpp
- Toggle power to the LCD <XL>. This changes the power state of the LCD, either turning it off or reinitializing it. This can be used for power savings when the display is not needed.
- Scroll output precision <XP>. This scrolls the number of digits on the readout between 0 and 4.
- List possible commands <X?>. This lists the recognized commands for the user. Since the leading X (required by SMA SCP 0499) is non-intuitive, it is indicated at the completion of the setup loop (Figure 9).
2.6. Validation
2.6.1. Laboratory-Grade Scale Comparison
2.6.2. Self-Calibration of Open-Source Scale for 100 g TAL221
2.6.3. Measurement on Open-Source Scale Using Standard Masses
2.7. Economic Analysis
3. Results
3.1. Laboratory-Grade Scale Comparison
3.2. Standard Mass Measurements
3.3. Economic Analysis
4. Discussion
4.1. Open-Source Scale for Distributed Manufacturing
4.2. Future Technical Work
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Component | Photograph | |
---|---|---|
3-D Printed Components | ||
Base Print in normal orientation. Can be printed without supports. | ||
Cover Print in either orientation. Can be printed without support, but this sacrifices top finish. | ||
Bed Print in either orientation. Can be printed without support, but this sacrifices top finish. | ||
Cover (Optional) Print upside-down without supports. This is used to reduce air currents for higher accuracy and precision. | ||
Electronic Components | ||
Arduino Microcontroller (Nano) $20.70 [66] (Derivative available with cable for $5.72 [67]) | ||
USB-A to mini-B USB (or micro, or USB-B, depending on the specific Arduino in use) $5.26 [68] | ||
5V USB Power Block (Optional) $4.00 [69] | ||
HX711 Load cell Amplifier $8.50 with TAL220 [70] | ||
Push-Button (Normally Open, Momentary) $2.50 for 20 pack [71] | ||
Jumper Wires | ||
Breadboard: Option 1: Solderless Breadboard (remains external to scale) $5.95 [72] Option 2: Solder Breadboard (40 × 60 mm), Solder, Soldering Iron $5.99 in 40-pack [73] | ||
LCD is optional. The three components below are required if using an LCD. | ||
16 × 2 LCD Display $5.99 [74] | ||
10 kΩ Potentiometer $0.25 [75] | ||
220 Ω Resistor $7.95 in 500 pack [76] | ||
If using a solderless breadboard, no more electronic components needed. Using a solder breadboard: | ||
Female Header Pins: 1 × 4 (2) 1 × 8 (1) 1 × 9 (1) $0.95 [77] | ||
Male Header Pins: 1 × 12 (1) 1 × 4 (1) $3.00 for 5 × 16 [77] | ||
Configuration Specific Hardware | ||
TAL 220 Load cell configuration | ||
TAL 220 Load cell (Available in 3, 5, 10, 20, 25, 30, 50, 80, 100, 120, 200 kg ranges [78]) Wires terminated in Female 4-pin molex connector with color order: (Red-Black-White-Green) $0.00 with HX711 [70] | ||
Fasteners: M4 × 25 mm cap screw (2)—3 mm Allen Key M5 × 25 mm cap screw (2)—4 mm Allen Key <$2.00 from a hardware store | ||
TAL 221 Load cell configuration | ||
TAL 221 Load cell (Available in 100, 150, 200, 300, 500, 750, 1000, and 1500 g ranges [79]) Wires terminated in Female 4-pin molex connector with color order: (Red-Black-White-Green) $8.95 [80] | ||
Fasteners: M3 × 20 mm cap screw (4)—2.5 mm Allen Key M3 nut (2)—5.5 mm Socket <$2.00 from a hardware store |
Property | PLA | PETG |
---|---|---|
Layer Height | 0.14 mm | 0.18 mm |
Wall Thickness | 2 mm | 1 mm |
Top/Bottom Thickness | 2 mm | 1 mm |
Infill | Cubic, 20% | N/A |
Support Material | Zigzag, Touching Bedplate Only, 30%, 50 degrees | N/A |
Bed Adhesion | Skirt | Skirt |
Nozzle Temperature | 205 °C | 230 °C |
Print Speed | Infill: 40 mm/s, Wall: 30 mm/s, Support: 60 mm/s | Wall: 20 mm/s |
Style/Range | σ | %FS |
---|---|---|
TAL220/5000 g | 0.0163 | 0.0004% |
TAL221/500 g | 0.0207 | 0.0041% |
TAL221/100 g | 0.0050 | 0.0050% |
Style/Range | σ | %FS |
---|---|---|
TAL220/5000 g | 0.0365 | 0.0007% |
TAL221/500 g | 0.0071 | 0.0014% |
TAL221/100 g | 0.0026 | 0.0026% |
Configuration | Total Investment | Cost Corrected for Bulk Purchases |
---|---|---|
No LCD | $51.36/$31.12 1 | $40.75/$20.51 |
LCD | $65.55/$45.31 | $47.01/$26.77 |
© 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).
Share and Cite
Hubbard, B.R.; Pearce, J.M. Open-Source Digitally Replicable Lab-Grade Scales. Instruments 2020, 4, 18. https://doi.org/10.3390/instruments4030018
Hubbard BR, Pearce JM. Open-Source Digitally Replicable Lab-Grade Scales. Instruments. 2020; 4(3):18. https://doi.org/10.3390/instruments4030018
Chicago/Turabian StyleHubbard, Benjamin R., and Joshua M. Pearce. 2020. "Open-Source Digitally Replicable Lab-Grade Scales" Instruments 4, no. 3: 18. https://doi.org/10.3390/instruments4030018
APA StyleHubbard, B. R., & Pearce, J. M. (2020). Open-Source Digitally Replicable Lab-Grade Scales. Instruments, 4(3), 18. https://doi.org/10.3390/instruments4030018