Since stationary cases were analyzed, the iteration process in each simulation was continued until the average volume temperature in the whole computation domain reached a constant level.
3.1. RS77 Combustion Model—Lower vs. Higher Calorific Value PYROLYSIS Gas
Figure 3,
Figure 4,
Figure 5 and
Figure 6 show the simulation results of the combustion of the lower and higher calorific gas mixtures obtained through the incorporated mechanism involving 77 reactions of
and
oxidation. As may be seen, the predicted temperature distributions in the boiler differ depending on the combusted volatile composition. Namely, for the lean gas mixture (with a heating value of approx. 6 MJ/kg), the burning area (the central flame) is shifted downwards, towards the inlet to the combustion chamber (
Figure 3—left picture) as compared to the rich gas mixture combustion (of approx. 16 MJ/kg,
Figure 3—right picture). The pyrolysis gas composition also translates into the maximum gas temperature which, as expected, is lower in the case of burning lower calorific value gas compared to the case of higher calorific value gas, i.e., 1920 K and 2340 K, respectively.
Moreover, the quality of gas affects the combustion process intensity, as illustrated by the gas velocity distribution (
Figure 4). It is clearly seen from the simulation results that burning a rich gas mixture leads to higher gas velocities in the combustion zone. The difference in the process dynamics for various mixture compositions may be observed in
Figure 5. The zone of oxidation in the gas mixture rich in CO (
Figure 5 right picture) is extended, which results also from the velocity distribution of the gas stream. Furthermore, the flame spread in this case is nearly double that for the lower calorific value gas combustion, which is demonstrated by the distributions of hydroxyl radicals (OH) in the boiler chamber (
Figure 6).
It may be observed that the combustion model applied in the analysis is promising in terms of predicting the oxidation characteristics of the
mixtures. It may however appear not sufficient when an additional reactant in the form of
is to be involved in the process. This may be evidenced by a too-high combustion temperature that was obtained in the simulation for the substitutive gas composition assumed, i.e., with increased fractions of
and
(
Figure 3,
Figure 4,
Figure 5 and
Figure 6, right).
3.2. RS85 Combustion Model of
Figure 7,
Figure 8,
Figure 9,
Figure 10,
Figure 11 and
Figure 12 present the results of a numerical analysis of the combustion of pyrolysis gas from various types of biomass: wood pellets, wood chips, and pine cones. The respective compositions of the released volatiles are provided in
Table 4. For the record, the fractions of the combustible compounds (CH
4/CO/H
2) in pyrolysis gas mixtures determined for these fuels were predicted at 25%/8%/1%, 20%/7%/20%, and 25%/50%/41%, respectively.
The temperature distribution during the combustion of the given gas mixtures is presented in
Figure 7. It is seen from the figure that the gas-burning zone for wood pellets has notably shifted toward the heat exchange section, unlike the two other cases under consideration (i.e., for wood chips and pine cones). Furthermore, the temperature of the pellets’ volatile combustion is about 300 K lower, even though this gas mixture has the highest calorific value amongst all mixtures analyzed. Moreover, it contains less than half of
than the other mixtures considered in the study (see
Table 4). Such a burning behavior that demonstrates the flame detachment is unfavorable in real operation conditions, in which the flame stability and its location in relation to the burner outlet are of concern. Hydrogen contents in the gas mixtures from wood chips and pine cones are similar; therefore, the simulations for these cases have resulted in similar temperature distributions in the boiler (
Figure 7, middle and right). The location of the flame in the near-burner zone, which is predicted for these cases, translates to a more extensive high-temperature zone in the boiler core, thereby contributing to better heat exchange conditions. This also fosters enhanced heat transfer in a layer of devolatilized biomass particles and their ignition, resulting in a higher burner efficiency. Simultaneously, volatiles from pine cones are more calorific, which is reflected in the larger extent of the combustion zone that reaches the upper part of the heat exchange section as compared to the wood chips burning.
Combustion characteristics are reflected in the gas velocity field. The maximum velocities are identified just in the temperature front, and similar flow fields may be observed for gas mixtures of similar hydrogen percentages. The model predictions point to a more dynamic process in the case of the gas from chips and cones compared to wood pellet gas combustion (the maximum velocities amount to 4.8 m/s and 3.5 m/s, respectively), as shown in
Figure 8.
Figure 9 illustrates the distribution of the CO mole fraction during the combustion of considered pyrolysis gas mixtures. It is seen that in each case, the highest CO concentrations are expected near the inlet to the boiler chamber, whereas when wood pellets are to be considered, the CO concentrations are completely oxidized in the upper half of a chamber (
Figure 9, left). Simulation results for the combustion of wood chips and pine cones demonstrate the absence of this compound in the heat exchange section (
Figure 9, middle and right pictures).
The combustion zone is also identified through the analysis of oxidizing reactants, as shown in
Figure 10 and
Figure 11. The first one displays the
concentration distribution, and the other presents the same for
. It may be observed that the concentration of
increases where the
concentration decreases. Furthermore, hydrogen oxidation takes place there. For the wood pellet case, there can be a prominent separation front between the zones of higher (below ∼21%) and lower (up to ∼14%)
concentrations observed halfway up the inner coil. In the case of burning volatiles from wood chips and pine cones, most of the
is consumed in the near-burner zone, and its distribution remains nearly constant along the boiler height above this zone. Again, the similarity in combustion behavior between volatiles released from wood chips and pine cones is noticeable. The flame zones are illustrated by the distribution of the hydroxyl radical (OH) mole fraction in
Figure 12. In the case of wood pellets, the gases are combusted in the upper part of the inner coil, whereas in the case of the other fuels in the study, the process takes place at the inlet zone of the heat exchange section.
The qualitative comparison of the obtained results is summarized in
Figure 13,
Figure 14,
Figure 15,
Figure 16,
Figure 17 and
Figure 18. Each figure shows the given parameter change as a function of distance from the center line of a channel, i.e., from the center of the boiler core. In the figures, the red lines represent the respective parameters for the wood pellets, the green ones for the wood chips, and the blue lines refer to the pine cones. Each figure displays the parameters’ variation at three different boiler heights, as specified in
Figure 2: line 1 indicates the inlet into the chamber, whereas lines 2 and 3 represent the distances of 242 mm and 742 mm above the inlet, respectively.
Based on the analysis of the temperature distribution for the respective fuels under study (
Figure 13), it may be concluded that the gas combustion zone for the wood pellets is located closer to the upper part of the boiler, which is consistent with the contour map shown in
Figure 7 (left picture). The predictions for the pyrolysis gas from the wood chips and pine cones indicate that the combustion zone is located rather closer to the inlet into the chamber, which also agrees with the temperature maps for those fuels (see
Figure 7, middle, and right pictures, respectively). In addition, temperature distributions in line 3 show an average gas temperature of about 1000 K for the chips and pines, and of about 1500 K for the pellets. From the measurement data reported in [
30], it follows that the temperature in the space between the inner and outer coils varied within the range of 670–730 K, which corresponded to the biomass burner power range of 19–26 kW. The average flue gas temperature in a similar location obtained from the simulation are ∼1000 K for pellets, ∼800 K for chips, and ∼900 K for cones (see
Figure 7). For wood chips burning, the difference between the measured and predicted values does not exceed 10%. This suggests that the pyrolysis gas with higher contents of
, as it is in the case for gas mixtures from wood chips and pine cones, better reflects the performance of a real unit. Following this thought, it may be concluded that under real operation conditions, pyrolysis gas combustion takes place rather at the near-inlet zone. Most of the heat transfer between the flue gas and the cooling oil takes place in the zone between the coils.
The graphs remaining in the figures demonstrate that the combustion behavior of the pyrolysis gas from the wood chips and pine cones is similar. Therefore, it may suggest that the composition of wood pellet volatiles might be underestimated.
The velocity profiles presented in
Figure 14 show that gases accelerate in the channel core, which is in agreement with the flow principles in the channels.
The burning zone characteristics for various fuels may be compared based on the concentration of particular chemical species. The mole fraction of CO decreases with the increase in the distance from the inlet for wood chips and pine cones. For wood pellets, it grows first and then it drops down (see
Figure 15). This is also the case for
(
Figure 16). For the pellets, the vapor concentration slightly diminishes at first, and increases afterward in the upper part of the inner coil core. Hence, it may be stated that the combustion zone for wood pellet volatiles is shifted towards the upper section of the boiler, whereas for other considered fuels, it remains in the inlet channel of the heat exchange part. The generation of
is related to oxygen consumption, according to the global reaction of hydrocarbon oxidation, as can be seen in the graphs depicted in
Figure 17. The trend in the
concentration change is the opposite. Namely, for pellets, it initially slightly grows and subsequently diminishes with the increased distance from the inlet to the core of the inner coil. For the other fuels, the
concentration increases along with the boiler height.
The location of the burning front is well demonstrated by the OH radicals’ concentration level. Numerical results displayed in
Figure 18 indicate that in the case of the wood chips and pine cones, the flame is located in the inlet channel of the boiler heat exchange section, and in the case of the wood pellet combustion (line 3), it is expected to be shifted to the upper part of the boiler.