Cutting Performance of Coated Tools

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Surface Characterization, Deposition and Modification".

Deadline for manuscript submissions: 31 August 2025 | Viewed by 607

Special Issue Editors


E-Mail Website
Guest Editor
School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080, China
Interests: evaluation of cutting performance of cutting tools; intelligent monitoring of tool status; the application of deep learning and machine learning in mechanical processing; assessment of machine tool energy consumption

E-Mail Website
Guest Editor
School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080, China
Interests: textured cutting tool; cutting performance of cutting tool

Special Issue Information

Dear Colleagues,

Tool wear is a significant problem, and a short service life poses a challenge in cutting processing. With the development of the modern manufacturing industry, titanium alloys, high-temperature alloys, and other difficult-to-machine materials have been widely adopted. However, these materials have characteristics such as low thermal conductivity and small deformation coefficients, which lead to a high cutting force and cutting temperature, as well as serious tool wear problems during cutting. This, in turn, considerably shortens the tool's service life and affects the machining surface quality.

As science and technology progress, green cutting technology is widely utilized in the modern manufacturing industry, thereby increasing the demand in the cutting tools field. Consequently, in order to better adapt to green manufacturing and achieve sustainable development, surface coating technology is applied to tool surface coatings. Hard coating materials with high hardness, high abrasion resistance, and other properties, as well as solid lubricating materials with a low coefficient of friction (soft coatings), are used. These act as a chemical and thermal barrier, preventing direct contact between the tool and the workpiece; reducing the friction and interaction between them; and enhancing the tool's oxidation resistance, anti-adhesion properties, and resistance to abrasive wear, extending the tool life and improving cutting tool performance.

The topics of this Special Issue mainly include, but are not limited to, the following areas:

  • Coatings for cutting tools;
  • Textured cutting tools;
  • Tool wear mechanisms;
  • Tool wear prediction;
  • Tribological behavior;
  • Evaluation of cutting performance of cutting tools.

We look forward to receiving your contributions.

Dr. Yue Meng
Dr. Xin Tong
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Coatings is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • coatings for cutting tools
  • textured cutting tools
  • tool wear prediction
  • tribological behavior
  • cutting performance of cutting tool

Benefits of Publishing in a Special Issue

  • Ease of navigation: Grouping papers by topic helps scholars navigate broad scope journals more efficiently.
  • Greater discoverability: Special Issues support the reach and impact of scientific research. Articles in Special Issues are more discoverable and cited more frequently.
  • Expansion of research network: Special Issues facilitate connections among authors, fostering scientific collaborations.
  • External promotion: Articles in Special Issues are often promoted through the journal's social media, increasing their visibility.
  • e-Book format: Special Issues with more than 10 articles can be published as dedicated e-books, ensuring wide and rapid dissemination.

Further information on MDPI's Special Issue polices can be found here.

Published Papers (1 paper)

Order results
Result details
Select all
Export citation of selected articles as:

Research

20 pages, 13368 KiB  
Article
Effect of Surface-Textured AlSiTiN Coating Parameters on the Performance of Ball-End Milling Cutter in Titanium Alloy Milling
by Shucai Yang, Dongqi Yu and Dawei Wang
Coatings 2024, 14(11), 1458; https://doi.org/10.3390/coatings14111458 - 15 Nov 2024
Viewed by 461
Abstract
In the high-speed milling of titanium alloys, the combined application of surface texture and coatings can significantly enhance the performance of cemented carbide tools. Investigating the synergistic effect of surface texture and AlSiTiN coating on tool performance is crucial for advancing the development [...] Read more.
In the high-speed milling of titanium alloys, the combined application of surface texture and coatings can significantly enhance the performance of cemented carbide tools. Investigating the synergistic effect of surface texture and AlSiTiN coating on tool performance is crucial for advancing the development of their integrated preparation process. Therefore, in this study, a cemented carbide ball-end milling cutter is taken as the research object, and a surface-textured AlSiTiN coating is applied to the rake face. The effects of texture and coating parameters on the milling performance of titanium alloys are analyzed, and a regression model is developed to optimize the relevant parameters. The results indicate that the surface texture effectively reduces the actual contact area between the tool and the chip, serves as a storage space for chips, and enhances the wear resistance of the AlSiTiN coating. The coating thickness significantly affects milling force, milling temperature, and surface wear. An increase in coating thickness improves the hardness and integrity of the coating surface, and it also strengthens the adhesion of the texture to the coating. Additionally, precise control of the laser power plays a key role in reducing the milling temperature, while both the number of scans and the scanning speed significantly influence surface wear. Furthermore, maintaining an appropriate distance from the edge is crucial for enhancing the surface roughness of the workpiece. The optimized parameters for surface texture and coating preparation are as follows: coating thickness (h) = 3.0 µm, laser power (p) = 40 W, scanning speed (v) = 1590 µm/min, number of scans (n) = 6, texture diameter (d) = 42 µm, texture spacing (l) = 143 µm, and distance from the edge (l1) = 104 µm. The optimized milling performance of the milling cutter shows a significant improvement. Full article
(This article belongs to the Special Issue Cutting Performance of Coated Tools)
Show Figures

Figure 1

Back to TopTop