Machine Learning and Internet of Things in Industry 4.0

A special issue of Future Internet (ISSN 1999-5903). This special issue belongs to the section "Internet of Things".

Deadline for manuscript submissions: 1 December 2025 | Viewed by 7546

Special Issue Editors


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Guest Editor
DISA, University of the Basque Country, EHU/UPV, 48013 Bilbao, Spain
Interests: machine-to-machine communication; IoT applications; industry 4.0; cyber-physical production systems
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Faculty of Systems, Electronics and Industrial Engineering, Universidad Tecnica de Ambato, UTA, Ambato 180206, Ecuador
Interests: robotics; augmented reality; industrial protocols; neural networks

Special Issue Information

Dear Colleagues,

The Fourth Industrial Revolution, or Industry 4.0, has ushered in a paradigm shift in industrial operations, driven by the convergence of cutting-edge technologies such as machine learning (ML) and the Internet of Things (IoT). This symbiotic relationship between ML and IoT has unlocked unprecedented opportunities for optimization, automation, and efficiency across various industrial domains. This Special Issue aims to delve into the transformative impact of these technologies within the context of Industry 4.0, illuminating their potential to revolutionize industrial processes.

Machine learning algorithms have emerged as indispensable tools for extracting actionable insights from the vast repositories of data generated by IoT devices in industrial settings. From predictive maintenance and quality control to supply chain management and energy optimization, ML-driven approaches are reshaping the landscape of industrial operations, enabling data-driven decision making and driving operational excellence.

Concurrently, the Internet of Things serves as the backbone of interconnected devices, sensors, and actuators, facilitating real-time monitoring, control, and communication across the industrial ecosystem. The proliferation of IoT-enabled devices has enabled industries to collect granular data at unprecedented scales, providing a rich tapestry of information for ML algorithms to unravel and extract valuable insights.

This Special Issue invites contributions that explore the synergies between machine learning and the Internet of Things in the context of Industry 4.0. We encourage submissions covering a wide range of topics, including but not limited to, the following:

  • ML-driven predictive maintenance for industrial machinery, leveraging IoT data to anticipate failures and optimize maintenance schedules.
  • IoT-enabled smart manufacturing and process optimization, utilizing ML techniques for real-time monitoring, control, and optimization of production processes.
  • Autonomous robotics and intelligent control systems in industrial environments, integrating ML and IoT for enhanced automation and decision-making capabilities.
  • Data analytics and anomaly detection in IoT-driven industrial systems, employing ML algorithms to identify patterns, anomalies, and deviations in real-time data streams.
  • ML-based quality assurance and defect detection in manufacturing processes, utilizing advanced algorithms for automated inspection and quality control.
  • Supply chain optimization and logistics management using IoT and ML, leveraging real-time data and predictive analytics for efficient supply chain operations.
  • Energy efficiency and sustainability through IoT and machine learning applications, optimizing energy consumption and reducing environmental impact.
  • Security, privacy, and ethical considerations in ML-powered IoT deployments, addressing challenges related to data privacy, system security, and responsible AI deployment.
  • Case studies and real-world implementations showcasing the impact of ML and IoT in Industry 4.0, highlighting successful applications and lessons learned.
  • ML-based predictive control and optimization within IEC-61499 function blocks.
  • IoT-enabled multiagent systems for real-time monitoring and control.

This Special Issue serves as a platform for researchers, practitioners, and industry experts to exchange ideas, share insights, and showcase cutting-edge innovations at the intersection of machine learning and the Internet of Things in the era of Industry 4.0. We invite original research papers, review articles, and case studies that contribute to advancing our understanding and harnessing the potential of ML and IoT technologies for industrial transformation.

We encourage submissions that adhere to rigorous academic standards, presenting novel contributions, robust methodologies, and well-substantiated findings. Submissions should demonstrate a deep understanding of the theoretical underpinnings and practical implications of the proposed solutions, while addressing the challenges and limitations associated with their implementation.

We look forward to your valuable contributions and participation in this exciting endeavor, which promises to shape the future of intelligent and connected industrial systems.

Dr. Marcelo García
Dr. Paulina Ayala
Guest Editors

Manuscript Submission Information

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Keywords

  • machine learning
  • Internet of Things (IoT)
  • industry 4.0
  • smart manufacturing
  • predictive maintenance
  • industrial automation

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Published Papers (2 papers)

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Research

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16 pages, 1545 KiB  
Article
Digital Twins: Strategic Guide to Utilize Digital Twins to Improve Operational Efficiency in Industry 4.0
by Italo Cesidio Fantozzi, Annalisa Santolamazza, Giancarlo Loy and Massimiliano Maria Schiraldi
Future Internet 2025, 17(1), 41; https://doi.org/10.3390/fi17010041 - 17 Jan 2025
Viewed by 533
Abstract
The Fourth Industrial Revolution, known as Industry 4.0, has transformed the manufacturing landscape by integrating advanced digital technologies, fostering automation, interconnectivity, and data-driven decision-making. Among these innovations, Digital Twins (DTs) have emerged as a pivotal tool, enabling real-time monitoring, simulation, and optimization of [...] Read more.
The Fourth Industrial Revolution, known as Industry 4.0, has transformed the manufacturing landscape by integrating advanced digital technologies, fostering automation, interconnectivity, and data-driven decision-making. Among these innovations, Digital Twins (DTs) have emerged as a pivotal tool, enabling real-time monitoring, simulation, and optimization of production processes. This paper provides a comprehensive exploration of DT technology, offering a strategic framework for its effective implementation within Industry 4.0 environments to enhance operational efficiency. The proposed methodology integrates key enabling technologies such as the Internet of Things (IoT), Artificial Intelligence (AI), and Machine Learning to create accurate digital replicas of manufacturing systems. Through a detailed case study, this work demonstrates how DTs can optimize production processes, reduce downtime, and improve maintenance strategies. The findings highlight DTs’ transformative potential in achieving continuous improvement, competitiveness, and operational excellence. This research aims to provide organizations with actionable insights and a roadmap to leverage DT technology for sustainable industrial innovation. Full article
(This article belongs to the Special Issue Machine Learning and Internet of Things in Industry 4.0)
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Review

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42 pages, 9475 KiB  
Review
Machine Learning and IoT-Based Solutions in Industrial Applications for Smart Manufacturing: A Critical Review
by Paolo Visconti, Giuseppe Rausa, Carolina Del-Valle-Soto, Ramiro Velázquez, Donato Cafagna and Roberto De Fazio
Future Internet 2024, 16(11), 394; https://doi.org/10.3390/fi16110394 - 26 Oct 2024
Viewed by 6359
Abstract
The Internet of Things (IoT) has radically changed the industrial world, enabling the integration of numerous systems and devices into the industrial ecosystem. There are many areas of the manufacturing industry in which IoT has contributed, including plants’ remote monitoring and control, energy [...] Read more.
The Internet of Things (IoT) has radically changed the industrial world, enabling the integration of numerous systems and devices into the industrial ecosystem. There are many areas of the manufacturing industry in which IoT has contributed, including plants’ remote monitoring and control, energy efficiency, more efficient resources management, and cost reduction, paving the way for smart manufacturing in the framework of Industry 4.0. This review article provides an up-to-date overview of IoT systems and machine learning (ML) algorithms applied to smart manufacturing (SM), analyzing four main application fields: security, predictive maintenance, process control, and additive manufacturing. In addition, the paper presents a descriptive and comparative overview of ML algorithms mainly used in smart manufacturing. Furthermore, for each discussed topic, a deep comparative analysis of the recent IoT solutions reported in the scientific literature is introduced, dwelling on the architectural aspects, sensing solutions, implemented data analysis strategies, communication tools, performance, and other characteristic parameters. This comparison highlights the strengths and weaknesses of each discussed solution. Finally, the presented work outlines the features and functionalities of future IoT-based systems for smart industry applications. Full article
(This article belongs to the Special Issue Machine Learning and Internet of Things in Industry 4.0)
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