Three-Dimensional Printing of Polymer Materials

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Polymer Applications".

Deadline for manuscript submissions: 15 May 2025 | Viewed by 1934

Special Issue Editor


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Guest Editor
Mechanical and Industrial Engineering Department, University of Toronto, Toronto, ON, Canada
Interests: materials characterization; fatigue and fracture; additive manufacturing; composites; finite element analysis

Special Issue Information

Dear Colleagues,

This Special Issue focuses on the cutting-edge advancements in the realm of 3D printing of polymer materials. It delves into the latest technologies and methodologies employed in this rapidly evolving field, shedding light on innovative techniques that enable precise, efficient, and sustainable 3D printing processes. This Special Issue highlights the utilization of advanced polymeric materials and composites, offering insights into their enhanced performance characteristics and potential applications. Furthermore, it explores the crucial aspect of failure analysis in 3D printed polymeric parts, addressing the intricacies of structural integrity and quality assurance. By bringing together research on new technologies, materials, and failure mechanisms, this Special Issue serves as a comprehensive resource for researchers and practitioners striving to push the boundaries of 3D printing in polymer materials.

Dr. Soran Hassanifard
Guest Editor

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Keywords

  • 3D printing technologies
  • material innovations
  • advanced composites
  • polymeric properties
  • failure analysis
  • structural integrity

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Published Papers (1 paper)

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Research

15 pages, 4636 KiB  
Article
Impact of Rheology-Based Optimum Parameters on Enhancing the Mechanical Properties and Fatigue of Additively Manufactured Acrylonitrile–Butadiene–Styrene/Graphene Nanoplatelet Composites
by Soran Hassanifard and Kamran Behdinan
Polymers 2024, 16(9), 1273; https://doi.org/10.3390/polym16091273 - 2 May 2024
Viewed by 1310
Abstract
This study investigates the interaction between static and fatigue strength and the rheological properties of acrylonitrile–butadiene–styrene (ABS) polymer reinforced with graphene nanoplatelets (GNPs) in both filament and 3D-printed forms. Specifically focusing on the effects of 1.0 wt.% GNPs, the study examines their influence [...] Read more.
This study investigates the interaction between static and fatigue strength and the rheological properties of acrylonitrile–butadiene–styrene (ABS) polymer reinforced with graphene nanoplatelets (GNPs) in both filament and 3D-printed forms. Specifically focusing on the effects of 1.0 wt.% GNPs, the study examines their influence on static/fatigue responses. The rheological behaviour of pure ABS polymer and ABS/GNPs nanocomposite samples, fabricated through material extrusion, is evaluated. The results indicated that the addition of 1.0 wt.% GNPs to the ABS matrix improved the elastic modulus of the nanocomposite filaments by up to about 34%, while reducing their ductility by approximately 60%. Observations revealed that the static and fatigue responses of the composite filament materials and 3D-printed parts were not solely attributed to differences in mechanical properties, but were also influenced by extrusion-related process parameters. The shark-skin effect, directly related to the material’s rheological properties, had a major impact on static strength and fatigue life. The proposed method involved adjusting the temperature of the heating zones of the extruder during filament production to enhance the static response of the filament and using a higher nozzle temperature (270 °C) to improve the fatigue life of the 3D-printed samples. The findings reveal that the proposed parameter optimisation led to filaments with minimised shark-skin effects, resulting in an improvement in ultimate tensile strength compared to pure ABS. Moreover, the 3D-printed samples produced with a higher nozzle temperature exhibited increased fatigue lives compared to those manufactured under identical conditions as pure ABS. Full article
(This article belongs to the Special Issue Three-Dimensional Printing of Polymer Materials)
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