Digital Twinning for 20th Century Concrete Heritage: HBIM Cognitive Model for Torino Esposizioni Halls
Abstract
:1. Introduction
1.1. User-Sensitive HBIM Archives: Beyond Parametric Geometry
2. Goals
2.1. Digitisation Project for the Conservation Plan of Torino Esposizioni
- a faithful representation of the general configuration of the building;
- a precise geometry of the structural elements;
- guaranteeing multidisciplinary information content.
- the global knowledge of the spaces by focusing on the thickness of the structural and ferrocement elements, i.e., studying the intrados-extrados problem,
- the characterisation morphology of the structural elements, suitable for the identification of the architectural values,
- the detection of the mechanical deterioration of the elements and the degradation of the surfaces
Complex Structures, Subject to Diagnostic Investigations, Challenging Digitisation Processes
- Impressive and curved reinforced concrete structures. The parabolic arches of hall C, smaller in size than the overall envelope, cover spans of approximately 40 m × 55 m (distance between the bases of the arches, at the walking surface), while the waved vault of hall B alone has a span of 55 m and it develops for a length of 112 m (total surface in the development in 3D space of 13,280 m2). The width of hall B, in the transversal direction, i.e., that relating to the span of the inclined pillars/fan-shaped elements/waved vault system, comes close to 95 m since the development of the inclined pillars in the contrasting direction at the vault is approximately 15.5 m. The half-dome that overlooks the exedra area that faces the river has a diameter of 39 m;
- Mobile mapping Systems performances in wide and complex spaces. These incredible dimensions and spans for the time of construction of the building certainly do not worry the ranges of traditional laser scanning, which in the less performing versions easily reach and exceed the 100 m range for determining distances. The immense empty space of hall B instead and the distance of the vault from the walking surface are instead sometimes beyond the limit for handheld scanners based on SLAM (Simultaneous Localisation And Mapping) technology, which was used in the extensive service areas and in the foundation level (minimum height, measured along the vertical, of the element that constitutes the crest of the wave of the undulated vault is equal to 18.30 m from the walking surface). For this reason, hybrid systems have also been tested, based on the combination of traditional laser scanners transported on trolleys and equipped with devices based on SLAM or suitable for recording subsequent scans using ICP (Iterative Closest Points) algorithms, as will be described in the paragraph dedicated to acquisitions using the Swift system of Faro technologies (cf. Section 3.2);
- The slimness of ferrocement thin shell structures. In direct connection to the considerations of the previous point, it can be understood that the determination of the thickness of the roofing was a challenging task [29]. Obviously, in this context of intrados/extrados determination, the stiffness of the topographic system and the accuracy of topographic vertices and control points were crucial. While for pavilion C and the dome of the exedra the results were obtained fairly easily, for the waved vault of pavilion B a sample of the wave module was surveyed using a photogrammetric technique with primary shots determined by a forklift. Thus, for that pavilion and its waved vault, it was not simply a matter of a considerable distance from the projection centres of the laser beam, but rather the positioning in the space of the surfaces to be surveyed not in favour of the projecting rays, which made it difficult to obtain the necessary accuracy of the point clouds, as studied [40,41]. The same problem of placing surfaces in space that are not easy to detect was obviously found by the UAV data acquisition in the extrados, as also known [42]. In this case, the quality of the photogrammetric cloud, in addition to being influenced by the incidence radius of the projecting rays, is also influenced by the colour of the surface, which is covered both by a bituminous mantle and by large skylights (Figure 3);
- 3D reconstruction of complex partially-visible objects using topography for accurate reference system. Another problem that required the extreme accuracy of the topographic coordinates of the control points is the fact that the inclined pillars of hall B (Figure 4), unlike those of pavilion C, despite being visible for most of the bays of the galleries, are incorporated in the walls of the service rooms on the ground floor;
- Underground environment mapping. Finally, another type of challenging problem for the use of 3D surveying technologies concerned the underground floor. It is accessed mainly from the curved stairs at the end of the exedra, forcing it to be able to connect the reference system via the topographic network, only from this opening. The existing possibility of performing 3D survey paths with handheld and SLAM-based scanning systems would have benefited from closed paths incorporating traditional terrestrial scans, but such passages were blocked by the compartmentalisation strategies planned for safety reasons.
3. Material and Methods
3.1. An Object-Oriented Approach for the Integrated 3D Reality-Based Survey
- The reciprocal relationship of the parts of the complex, and the intrados-extrados correlation, has always been detected through topographical measurements of related control points to a rigid topographic network of vertices. The external envelope has been addressed with the integrated use of UAV photogrammetry, traditional laser scanning, and exploiting new MMS solutions;
- Although the structural elements (inclined pillars, arches, undulating vaults) have been the main focus of the conservation project, and consequently for the digitisation one, their highly geometric nature would suggest a leading necessity for range-based methods, but photogrammetry and the consequent radiometric information of higher quality than that derived from laser scanning methods, was fundamental whenever it was necessary to document the anomalies and surface degradations, which obviously could reveal more relevant structural problems. Further, all the metric documentation of the diagnostic investigations that were subject to the multi-temporal 3D surveys already mentioned was mainly based on photogrammetric methods, as reported in Section 3.1.2.;
- The extensive use of the terrestrial laser scanning technique (TLS) has certainly made it possible to document considerable portions of the indoor space of the complex, but it has been widely exploited to build the ground truth necessary to validate the experimentation of the MMS system, (Section 3.2).
- Traditional static TLS techniques (using phase shift laser scanners Faro Focus3D X330 and Faro Focus3D S120, by FARO ® Technologies Inc. (Lake Mary, FL, USA), accuracy ±2 mm @ 10 m), which allowed the acquisition of 110 scans and more than 4 billion points (next Section 3.1.1);
- Two different SLAM-based hybrid systems for mobile mapping have been employed. The first one is the hand-held scanner system, the ZEB-Revo RT (from GeoSLAM Ltd., Nottingham, UK), and the second is the trolley scanner, the Swift System (by FARO ® Technologies Inc., Lake Mary, FL, USA) (whose next Section 3.2 is dedicated);
- Terrestrial close-range photogrammetry (next Section 3.1.2).
3.1.1. LiDAR Data Collection: Evidence Data from Static-Mobile Approaches
3.1.2. Close-Range Photogrammetry for Multi-Temporal/Multi-Contents Digitisation
3.2. Exploiting Trolley MMS for Scan-to-Modelling Purposes
- ICP registration of the anchor scans block: 5 mm accuracy (47% <4 mm) (dataset II).
- ICP registration of (II) with Mobile scan 7 mm (dataset III).
- ICP Swift block (III) with the static block (I): 11 mm accuracy (22% points <4 mm).
Point Clouds Performance and Accuracy Validation on As-Built Modelling: Selected Samples
- 76.3% vs. 57.4%, for the inclined pillar segment;
- 51.8% vs. 36.8% for the ribbed vault module;
- 90.5% vs. 72.8% for the perimetral corrugated slab portion.
3.3. 3D modelling: From Unstructured Data to Object-Oriented Models
- The generation of accurate reality-based geometries of the complex reinforced concrete architectural-structural elements based on point-clouds data;
- creation of a 3D object from these geometries, capable to be integrated into a topologically correct model consistent with the real structure configuration;
- definition of 3D objects which can be imported and integrated into an (H)BIM-space modelling, initially as a Metric Generic Model and then converted into specific Structural Families;
- 3D objects modelled outside a parametric space could be recognised by BIM Revit® space as host objects to operate actions for different levels of customisation.
- (A)
- Planar and planar-like surfaces extraction:
- by plane interpolation, as the exedra walls;
- by surfaces interpolation from generative primitives and curves profiles extraction as the SAP arch in Figure 7;
- (B)
- Complex surface extraction is based on profile extraction and curve interpolation.
- The use of cutting planes is strategically located profiles primitives extraction with cutting planes and profile curves connection with NURBS modelling (Figure 8).
3.3.1. As-Built Modelling from Point Cloud to NURBS toward HBIM-Fitting Object Enrichment: A Novel Approach to Automation
- Step 1: Import the Rhino model (mesh) into Dynamo. Once the model (*.3dm) is imported into Dynamo, the primary objective is to generate a new dictionary, which is a data type consisting of a collection of key-value pairs. This makes it possible to properly read the imported file; then it is possible to extract the vertices from which it is composed in order to join them later to generate surfaces useful for creating a mesh that can be decoded by the program.
- Step 2: Generation of n Section planes normal to the imported model. In this specific case, to make the process more standardised, a specific script was created to automatically generate a series of planes starting from an input parameter (plane offset, according to the object complexity).
- Step 3: Intersection of Section Planes with Mesh (for profiles extrapolation). Once the section plans were generated, by intersecting them with the mesh, it was possible to proceed with the extrapolation of profiles. In order to do this, two specific customised nodes were used, Sastrugi-Sort points as perimeters and Remake Polycurve, created by Ewan Opie (see Acknowledgements).
- Step 4: Creating a solid by loft assigning translation/scale to the model. By using the planar profiles extrapolation, a solid was created through a loft between the various polylines, thanks to the Solid.byLoft node. However, before importing the generated model into the Revit environment, it is needed to scale it according to a known dimension and then translate it to the origin of the Dynamo workspace.
- Step 5: Creating a new Revit Family and application of the iron reinforcement. The newly generated geometry was used to create a specific Structural Family. The noteworthy aspect of this family is its capability to act as a Host Family, as it can host other elements within it, such as all of the components that belong to the metal structure.
3.4. Informative Enrichment of HBIM Model
3.4.1. Information Structuring according to the IFC Model
4. Results and Discussions
4.1. Shape, Anomalies and Decay Analyses
- Crack extensive patterns in the ceiling of the basement floor, surveyed by lidar and photogrammetric reality-based technique.
- Large depressions of the horizontal surfaces of the roofs were detected by the DSM derived from UAV photogrammetry.
- Efflorescence from humidity and micro-cracks on the surface of the pillars and arches mainly derived from very large-scale photogrammetric applications and related orthophotos
- Evaluation of the deviation from the project generating curves, in general for all the arches and vaults, and in particular for the SAP vault of pavilion B, for which a lowering in correspondence with the semi-dome was interpreted not as a yielding, but as a need of connection between two surfaces implemented in the construction phase matter of which Nervi must have been aware.
- -
- Assessment of the parabolic nature of the generative curves at the base of vaults and arches.
- -
- Deviation among conceived/designed and built shapes of arches and vaults.
4.2. The Structural Element-Based NURBS Modelling
4.3. The 3D Archive Implementation: Decay and Diagnostic Information Mapping
- Crack mapping. Cracks were modelled in Rhino contextually to the structural element on which they are located by extruding along a set length. They were then imported separately into the same family and characterised by a “Yes/No” visibility parameter so that they could be visualised as needed.
- Cores. Cores were modelled as buttons and treated with the same logic as cracks; the alphanumeric data attached to them were entered as default properties. Some BIM applications, including Revit, can automatically assign internal properties to default properties compatible with the IFC standard. Not all the information that needs to be entered, however, matches Revit’s default parameters, and not all of them match IFC properties.
- Ultrasonic testing. The results of ultrasonic testing are numeric data (speed m/s) in addition to raster images showing the data interpolation on the scan area; the link to these raster images has been included in the element parameters.
- Pacometric tests. The results of the pacometric tests lighten the features of the reinforcement present in the various structural elements. Such data were used for automatic modelling of the iron reinforcement within the element, which can, therefore, be considered “as built” in turn. The reinforcement is a parametric element that requires a host (Figure 15). It can be created in Revit directly from the geometry shape by selecting the edges defining the surface or the path along which the bars are distributed. This process can be made automatic with the use of Dynamo, as seen in Section 3.3.1.
4.4. Accessing 3D Archive Information
5. Conclusions and Future Perspectives
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
Appendix A
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RMSE Plan [m] | RMSE Elevation [m] | |
---|---|---|
Outdoor topographic vertices | 0.005 | 0.004 |
Indoor topographic vertices | 0.007 | 0.003 |
RMSE X [m] | RMSE Y [m] | RMSE Z [m] | RMSE XYZ [m] | |
---|---|---|---|---|
GCPs (39) | 0.017 | 0.014 | 0.009 | 0.024 |
CPs (25) | 0.021 | 0.016 | 0.013 | 0.030 |
N° Scans | Employed Scanner | System Precision | Expected Density | Point Cloud Dimension | ICP Registration Accuracy | CPs Target Registration Accuracy | |
---|---|---|---|---|---|---|---|
LiDAR scans | 58 (B) + 44 (C) + 8 (corridors) | Faro Focus3D X 330 Faro Focus3D S 120 | 2 mm @ 10 m | >100.000 pt/m2 | 4 mln points | 2–3 mm | 5–7 mm |
N° Scans | System Precision | Average Scan Time | Point Cloud Dimension | |
---|---|---|---|---|
ZEB REVO scans | 8 (ground floor, north and south side) + 5 (underground) | 2–4 cm (local, without drift errors) | 10–20 min | 300 mls points |
N° Scans/Dimension | Average Path Length | Average Scan Time | Data Accuracy | Point Cloud Density | |
---|---|---|---|---|---|
Swift by FARO Technologies | 3 (hall B); 600–700 mln points/scan | 400 m | 15–20 min | <1 cm @ <100 m 4–5 cm @ >100 m | 53.000 pt/m2 a terra 23.000 pt/m2 rooftop (@20m from sensor) |
N° Images | GSD | Average Shooting Distance | RMSE (GCPs/CPs) | |
---|---|---|---|---|
Hall C vault | 1045 images | 3 mm | 13.2 m | 9 mm/8 mm |
Hall C pillar basement | 80–90 per element | <1 mm | 3–4 m | about 3 mm |
A | B | C | D | |
---|---|---|---|---|
Arch strut | ||||
Ribbed vault | ||||
Corrugated slab |
Element | ID Code | |
---|---|---|
Shorter Arch | AC_x8 | |
Longer Arch | AL_x | |
Central strut of the arches | PC_x | |
Strut of the arches | PA_x | |
Perimetral pillars | PIL_x | |
Diagonal beams | D_x | |
Diagonal beam at vault level | DA_x | |
Ribs | NERV_x_y9 | |
Ferrocement beam | TR_FERR_x | |
Beams of the gallery | TRAVE_GAL_x | |
Ribs of the gallery | NERV_GAL_x | |
Pillars of the gallery | PIL_GAL_x |
Type of Diagnostic Test | Type of Results Data | Object to Be Connected |
---|---|---|
Determination of the sclerometer index | Numeric data | Metric Generic Model/Structural entity |
Ultrasonic tests | Raster data | Surface area on the object |
Numeric data | Metric Generic Model/Structural entity | |
Internal temperature and humidity monitoring | Numeric data | Metric Generic Model/Structural entity |
Coring | Numeric data | Metric Generic Model/Structural entity |
Determination of carbonation depth | Numeric data | Metric Generic Model/Structural entity |
Compression tests on extracted concrete samples | Numeric data | Metric Generic Model/Structural Columns |
Tests for the determination of the elastic modulus on the extracted concrete samples | Numeric data | Metric Generic Model/Structural entity |
Corrosion Testing | Numeric data | Metric Generic Model/Structural entity |
Survey of the reinforcements by georadar and pacometric test | Numeric data | Metric Generic Model/Structural entity |
Raster data | Surface area on the object | |
3D geometry | Structural host object | |
Thermograms | Raster data | Surface area on the object |
Environmental Temperature Monitoring | Numeric data | Environment |
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Spanò, A.; Patrucco, G.; Sammartano, G.; Perri, S.; Avena, M.; Fillia, E.; Milan, S. Digital Twinning for 20th Century Concrete Heritage: HBIM Cognitive Model for Torino Esposizioni Halls. Sensors 2023, 23, 4791. https://doi.org/10.3390/s23104791
Spanò A, Patrucco G, Sammartano G, Perri S, Avena M, Fillia E, Milan S. Digital Twinning for 20th Century Concrete Heritage: HBIM Cognitive Model for Torino Esposizioni Halls. Sensors. 2023; 23(10):4791. https://doi.org/10.3390/s23104791
Chicago/Turabian StyleSpanò, Antonia, Giacomo Patrucco, Giulia Sammartano, Stefano Perri, Marco Avena, Edoardo Fillia, and Stefano Milan. 2023. "Digital Twinning for 20th Century Concrete Heritage: HBIM Cognitive Model for Torino Esposizioni Halls" Sensors 23, no. 10: 4791. https://doi.org/10.3390/s23104791
APA StyleSpanò, A., Patrucco, G., Sammartano, G., Perri, S., Avena, M., Fillia, E., & Milan, S. (2023). Digital Twinning for 20th Century Concrete Heritage: HBIM Cognitive Model for Torino Esposizioni Halls. Sensors, 23(10), 4791. https://doi.org/10.3390/s23104791