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Article

Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning

1
Department of Electrical Engineering, COMSATS University Islamabad Abbottabad Campus, Abbottabad 22060, Pakistan
2
Department of Defense Systems Engineering, Sejong University, Gwangjin-gu 05006, Republic of Korea
3
Marine Domain & Security Research Department, Korea Institute of Ocean Science & Technology, Busan 49111, Republic of Korea
4
Department of Electrical Engineering, Mirpur University of Science and Technology, Mirpur AJK 10250, Pakistan
*
Author to whom correspondence should be addressed.
Sensors 2025, 25(3), 773; https://doi.org/10.3390/s25030773
Submission received: 21 November 2024 / Revised: 17 January 2025 / Accepted: 24 January 2025 / Published: 27 January 2025
(This article belongs to the Special Issue Fault Diagnosis and Vibration Signal Processing in Rotor Systems)

Abstract

Predictive maintenance of induction motors continues to be a significant challenge in ensuring industrial reliability and minimizing downtime. In this study, machine learning techniques are utilized to enhance fault diagnosis through the use of the Machinery Fault Database (MAFAULDA). A detailed extraction of statistical features was performed on multivariate time-series data to capture essential patterns that could indicate potential faults. Three machine learning algorithms—deep neural networks (DNNs), support vector machines (SVMs), and K-nearest neighbors (KNNs)—were applied to the dataset. Optimization strategies were carefully implemented along with oversampling techniques to improve model performance and handle imbalanced data. The results achieved through these models are highly promising. The SVM model demonstrated an accuracy of 95.4%, while KNN achieved an accuracy of 92.8%. Notably, the combination of deep neural networks with fast Fourier transform (FFT)-based autocorrelation features produced the highest performance, reaching an impressive accuracy of 99.7%. These results provide a novel approach to machine learning techniques in enhancing operational health and predictive maintenance of induction motor systems.
Keywords: deep neural networks; fault detection; frequency domain analysis; K-nearest neighbors; statistical feature; support vector machines; time domain analysis; vibration monitoring deep neural networks; fault detection; frequency domain analysis; K-nearest neighbors; statistical feature; support vector machines; time domain analysis; vibration monitoring

Share and Cite

MDPI and ACS Style

Ullah, I.; Khan, N.; Memon, S.A.; Kim, W.-G.; Saleem, J.; Manzoor, S. Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning. Sensors 2025, 25, 773. https://doi.org/10.3390/s25030773

AMA Style

Ullah I, Khan N, Memon SA, Kim W-G, Saleem J, Manzoor S. Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning. Sensors. 2025; 25(3):773. https://doi.org/10.3390/s25030773

Chicago/Turabian Style

Ullah, Ihsan, Nabeel Khan, Sufyan Ali Memon, Wan-Gu Kim, Jawad Saleem, and Sajjad Manzoor. 2025. "Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning" Sensors 25, no. 3: 773. https://doi.org/10.3390/s25030773

APA Style

Ullah, I., Khan, N., Memon, S. A., Kim, W.-G., Saleem, J., & Manzoor, S. (2025). Vibration-Based Anomaly Detection for Induction Motors Using Machine Learning. Sensors, 25(3), 773. https://doi.org/10.3390/s25030773

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