1. Introduction
The term fluidics covers generation and handling of fluid flows. Particularly important is pure fluidics, characterised by absence of moved or deformed mechanical components that were earlier, prior to introduction of fluidics, indispensable components of classical hydraulic or pneumatic devices. History of the pure fluidics begun in the second half of the last century when it was developed in an attempt to compete with electronic systems (not successful because electric signals propagate much faster and the electronic devices may be much smaller). Really promising applications for fluidics were thus found only recently. A typical example is the use of fluidic oscillators in chemical and process engineering to generate extremely small bubbles in gas–liquid contacting operations. By pulsating the supplied gas flow, the generated bubbles may be made smaller by as much as several decimal orders of magnitude. Since total collective surface area of the microbubbles is large, the transfer across it more efficient. This is not a new idea, but mechanical oscillators considered for this pulsation task prior to the introduction of fluidics, were expensive and inefficient. Fluidic oscillators—simple, inexpensive and maintenance-free—pulsate the flow quite efficiently. Due to these advantages they found attractive uses in many engineering processes (e.g., References [
1,
2,
3]). Other present uses of fluidics are in the control of fluid flows past aeroplane wings and similar objects (e.g., turbine blades). Jets issuing from nozzles located on object surfaces can suppress undesirable flow separation from the walls or transition into turbulence. These jets may be steady, but demonstrably much more effective is the flow control by unsteady pulsating and/or sweeping jets [
4,
5,
6]. Similar agitation of fluid using a fluidic oscillator is now also applied for increasing the intensity of heat and mass transfer [
7,
8]. The pulsation disturbs the insulating thermal boundary layer across which the heat has to be transported by slow conduction.
The signals transported between components of a fluidic circuit have now mostly the character of magnitude of flow variables (such as pressure or flow rate). The signal carrying fluid is very often directly those processing the fluid in the circuit’s application. Sometimes this may be a rather extraordinary signal medium, such as molten metals in [
9] or the liquid pathogenic biological samples [
10] moved in the for analysis circuit. Their properties may thus cause problems in control signal generation. Even with common fluids, like water or air, may arise problems when operating in extraordinary regimes, such as in very small size scales with dominant viscosity or, on the opposite, at large scale flows with turbulence. The small-scale cases are currently of particularly increasing importance in the field of microfluidics [
10,
11,
12,
13]. Its typical applications is in acquiring fluid samples—the small size minimizing the disturbance to the investigated object. The handled small amounts in microfluidics also decrease the dangers associated with dangerous fluids (e.g., in analysis of explosives). Small scale also makes easier the circuit manufacturing, which tends to take over the methods originally developed in microelectronics.
2. Signal Encoded in Pulses
Of crucial importance in designing fluidic circuits is the proper handling of the fluidic signals that are transferred between individual parts of the circuit. Variations of properties of the fluid transfer paths (such as variations of local temperature) during the transfer can lead to signal corruption, also caused by the extraordinary fluid properties or extreme conditions.
One approach to the solution of this signal deterioration problem is to encode the information into parameters or numbers of flow pulses. Alternative versions of pulses are presented in
Figure 1. The low sensitivity of the pulses to the corruption is the reason behind the basic principle of digital signal coding—in present-day fluidics unusual because of complexity (the advantages of fluidics mostly claimed are its simplicity). A typical example of signals carried by flow pulses is PWM—the pulse width modulation. Its typical output signal history is shown in the top case A in
Figure 2. The carried information is encoded there into the durations of the time intervals Δt
ON between the ON and OFF switching of the flows. While the flow rate or pressure magnitude may vary due to the action of disturbances, the interval between pulses, like the Δt
OFF in the bottom case B, is influenced much less, if at all.
3. Basic Devices: Amplifiers
Of essential importance for the fluidic pulse generation and shaping is the availability of fluidic amplifiers. It was the invention of the no-moving-part flow amplification that in the middle of sixties of the last century [
14,
15] started fluidics as a separate branch of technology. It is in contrast with the earlier classical hydraulics and pneumatics, which also can amplify liquid or gas flow rate or pressure but depends on the use of mechanical moved or deformed components. This results in too large size, often a need of maintenance, and complicated (and expensive) manufacturing. In pure fluidics the devices are simply easily made empty cavities.
There is a number of already used or potentially usable fluidic amplification principles. It may suffice to name here just the five most important ones: jet deflection [
13] (which is most popular), captive vortex generated by tangential inflow into a cavity [
6], colliding flows [
16,
17], separation of a jet from an attachment wall [
14], and transition into turbulence. In the essential principle, fluidic amplification is based on creating inside the amplifier cavity a flowfield characterised by presence of hydrodynamic instability. This creates a sensitive spot where applying a quite weak input action results in a substantial change of the whole flowfield, and in particular, a change in the output terminal. The amplification effect is measured by parameter called gain. It is the ratio of the output (at Y,
Figure 3) to the input (at X) values of the same quantity. Amplifiers do exist which for some reason are designed with unity and even sub-unity gain, but this is extremely extraordinary.
Typical present day fluidic amplifiers exhibit a flow gain of the order from 10 to 100. The power used for this amplification effect is delivered from the fluid flow delivered into the supply terminal S. The simplest configuration of an amplifier is schematically presented in the top of
Figure 3. The fluid is supplied into the terminal S (usually kept by an external regulator at a constant supplied pressure; though constant flow rate may be also often used). The weak input signal flow is delivered into the input terminal X. Its presence there creates in the output terminal Y a corresponding powerful output effect. What this effect actually is depends on the amplification characteristic of the device. Typical are proportional amplifiers. Their characteristic is linear so that the output is equal to the input multiplied by the value of the gain.
There are—less common—fluidic “turn-down” amplifiers, e.g. as discussed in [
17], which decrease the flow passing through them in proportion to the input signal. Much easier to design and develop are the diverter amplifier variants. They need the auxiliary vent terminal V, as shown at the bottom of
Figure 3. Through this terminal escapes the fluid which is diverted by the control input action from entering the output terminal Y.
To present an idea about the typical internal configuration, a simple example of an amplifier based on the jet deflection diverter principle is shown schematically in
Figure 4. On the right-hand side of this illustration are the two basic detail components of these amplifiers, the collector (a) and the nozzle (b). In the nozzle, the cross-section area available for the fluid flow decreases in the flow direction—while in the diffuser this area increases. In the nozzle the area decrease accelerates the fluid. On leaving the nozzle the fluid generates an accelerated jet. The other components of an amplifier are diffusers, shaped as (a) at the right-hand side of
Figure 4. There takes place the opposite conversion: kinetic energy of the captured flow decreases while the pressure rises. Though not absolutely necessary, the diffusers located upstream from the output terminal are useful. Their energy conversions, decreasing the fluid flow velocity, decreases the energetic losses in the signal transfer channels connected to the amplifier—because the losses in the channels are approximately proportional to the square of the channel flow velocity magnitude.
The jet, basic phenomenon taking place in the amplifier shown in
Figure 4, is generated using the fluid flow issuing from the supply nozzle S. If there is no input fluid flow entering the control terminal X, the jet is not deflected and leaves through the vent V so that there is no output flow in the exit terminal Y. In proportion to increasing the input signal X delivered into the control nozzle, the jet becomes more deflected and the proportionally increasing part of the jet flow is captured by the collector leading to Y. This jet deflection is a typical case of the flowfield with the weak spot. In this case the spot is located at the base of the jet, immediately downstream from the exit from the supply nozzle.
Many fluidic amplifiers operate in pairs, in a circuit connection that may be called anti-parallel (one amplifier is in the OPEN regime while the other one at the same time is CLOSED). These amplifier pairs are used in fluidics so often that there are commercially available amplifier versions inside consisting of actually two amplifiers integrated into a single object with common internal cavity. The integration means they share some of their components. The two examples of the amplifier pairing presented in
Figure 5 show in schematic representation two versions, with amplifiers from
Figure 4. The separate two amplifiers at the top of
Figure 5 can operate separately as two devices with different tasks. A step in the integration is seen in the version presented in the bottom part of
Figure 5. The two amplifiers there share the common supply nozzle—and also the deflected jet which this nozzle generates. As a reminder of the two-channel origin, there are two separate control nozzles and also the corresponding pair of collectors. In principle there is no need to have a pair of vents V because the fluid in this case has enough opportunities for leaving through the two output terminals Y
1 and Y
2. It should be noted that the input and output terminals with the same index (e.g., the index 1 in X
1 and Y
1) are on opposite sides of the symmetry axis. This is, of course, due to the input flow from X directed towards the device axis while the output flow Y leaves in the opposite axis side. This position of terminals, cf. Figure 7, is important for the design of oscillators, as is seen below.
For the generation of switched flow pulses (similar to those in the graphical presentation at the right-hand column of
Figure 1 and also in
Figure 2, both with idealised rectangular shape) the integrated amplifier pairs as shown in
Figure 6 are used. They are almost completely similar to the integrated case in the bottom part of
Figure 5, with single but important difference: present in
Figure 6 (but absent in
Figure 5) are two attachment walls on both sides of the jet flowpath. By a phenomenon known as the Coanda effect [
18], the jet leaving the supply nozzle attaches to one of these walls. There it remains attached even if the input flow is decreased to zero. The version with the attachment walls is sometimes described as binary memory element. As a result of the Coanda effect, the jet deflection in the
Figure 6 version is not proportional to the input flow (as is the case in the continuously operating amplifier examples seen in
Figure 5). Instead, the jet is switched between the full deflection on one side alternating with full deflection on the other side. Because of the increasing importance of switched flow pulses in contemporary fluidics, the configuration presented in
Figure 6 is the most often used amplifier version, not only in oscillators but also in various other applications. Schematic presentation of the commercially most widespread amplifiers —similar to the representation of a simple amplifier in
Figure 3—is presented in
Figure 7.
4. Oscillators and Their Feedback Loops
Even though it is sometimes not recognisable immediately, all oscillation generators have two essential components: an amplifier and a feedback loop, as shown in
Figure 8. The loop is a simple return flow channel that transports a small proportion of the output fluid flow from the exit terminal Y to the input terminal X. The loop sometimes contains additional fluidic components like resistors or accumulation chambers, that serve the purpose of adjusting the return flow behaviour.
The idea of the feedback came to fluidics in a direct analogy to the much earlier developments in the no-moving-part electronics. The amplifiers for amplification of electronic signals were developed from the thermionic diode invented by Fleming [
19] in 1904. Diodes were developed into a vacuum tube amplifier via the addition of the grid, the third terminal. The idea was patented by DeForest [
20]. In principle, as seen in top of
Figure 3, the roles of the three terminals in the vacuum tube amplifier were fully analogous to the terminals S, X, and Y of the fluidic amplifiers. It was with this vacuum tube amplifier that the final step to the oscillators by the addition of the feedback loop was made. It was invented by Armstrong [
21] in 1913. It should be emphasised that apart from the generation and amplification of periodically oscillating flows, the feedback loop can perform several other useful tasks. As a matter of fact, the simple signal connection from Y to X, as it is shown (with the amplifier from
Figure 4) in the example presented in
Figure 9 would actually not produce the oscillation effect at all. The reason is this simplest case is
positive feedback. It operates as schematically represented in
Figure 10. Such behaviour may be quite useful for some other tasks but not for the role of the oscillators of interest here. The input signal in X would rapidly move the deflected jet towards its full deflection. After that, the conditions would remain stationary, with constant maximum output signal in the exit Y as long as there is a supply flow S.
The desirable feedback generation of pulsating oscillation, as seen in
Figure 11, is obtained by two processes taking place in the feedback loop channel. The first one is inversion of the return flow by an invertor as schematically represented in
Figure 11. It results in the negative type of the feedback. The second process is the need to secure a certain duration of the generated pulse. This is obtained by the time delay in the loop.
Apart of the oscillators, there is yet another important group of devices in fluidics. They are perhaps less known but certainly not of lesser importance. It is the family of pulse shapers. For correct operation, the pulses have to show distinct leading and trailing edges. Because of the usually complex frequency spectrum of the unsteady responses of the amplifier—as well as the various devices that may be connected into the feedback loop—the shapes of arriving pulses may be quite far from the ideal. The individual components of the signal spectrum travel at different speeds. Also the values of the amplifier gain may be different for different frequencies. In fact, some harmonic components, especially those of higher frequencies, may be completely filtered out. Moreover, the shapes of the individual pulses in a high-frequency pulse train may be deformed differently (due to varied phase transport effects).
To avoid the unpleasant consequences of these signal deformations, it is useful to run the flow pulses through the pulse shaper device for correction. The device may be based on the schematically represented system in
Figure 12 (even though the actual realisation may be very much different). The desirable pulse correction may be obtained by the use of two parallel feedback loops. One of them, the outer positive loop, generates the properly shaped leading edges of the pulses. The other loop, the inner negative feedback loop with time delay, takes care of the trailing edges. Generated pulse is thus started by the flow in the positive feedback, the same as in
Figure 10, but then comes the delayed more powerful negative feedback that stops the output flow. Its delay defines the pulse trailing edge. The result are pulses having all the same duration Δt
Y determined by the properties of the time delay in the negative feedback, i.e., irrespective of the duration Δt
X of the input pulse that may come corrupted. As it is apparent, the pulse shapers have in principle very much in common with oscillators.
5. Flip-Flop Circuits
In the early era of electronics, with vacuum tube amplification technology the forefather of fluidics, an interesting pulse generating circuit was invented characterised by a pair of amplifiers arranged in anti-parallel. This circuit, of which a direct analogy was later made in wluidics, is particularly well suited for the generation and handling of the rectangular-shaped flow pulses. Its basic configuration is presented in general terms in
Figure 13. Inventors were Abraham and Bloch in France, electronic engineers working during WWI on developments in radio transmission. Due to the applied rules of military secrets, their publication [
22] had to be postponed until after the war, and in the meantime Eccless and Jordan in Britain obtained the patent on the same idea [
23]. The inventors of [
22] called the device “multi-vibrateur.” The meaning of this term is obvious in Fouriér analysis of the generated pulse. It spectrum results from generation of many (theoretically infinitely many) multiples of the harmonic multiples of the base frequency. Eccles and Jordan [
23] called their circuit ”flip-flop”. Amplifiers of the pair are switched between their two extreme regimes, OPEN (large output Y) and CLOSED (Y = 0), as shown in the diagram at the bottom of right-hand side in
Figure 13. By adjusting the parameters of the components in the circuit, it is possible to operate it in three alternative useful operational modes. In the
bistable mode, the flows remain stable in either one of two regimes. It may be the regime with the steady flow in Y
1 or the equally stable regime with steady flow in Y
2. Othervise, the regime may be
monostable with one of the output channels dominant so that to it the circuit always returns in the absence of control input. Finally, the self-excited oscillating version is described as astable.
The jet-deflection fluidic amplifier version shown above in
Figure 6 operates as the “flip-flop” presented schematically in the
Figure 13. It should be noted there that while the mutual blockage of the amplifiers in
Figure 13 requests a crossing of the signal transfer channels connecting the amplifiers (which would cause manufacturing complication in what is the essentially a single-plane configuration), in the fluidic versions shown in
Figure 14, with control nozzles on the opposed locations, no such spatial crossing of the signal channels is necessary. The inverting character of the negative feedback to get the oscillation is obtained by connecting the terminals Y with X located on the same side of the fluidic amplifier.
Let us start the description of the circuit in
Figure 13 by assuming both amplifiers are initially in the OPEN state. At the output Y
1 of Amplifier 1 a part of the flow from its OPEN flow output is removed and sent into the invertor. There it becomes of the CLOSED character, but this becomes active only after a certain delay. The signal is then sent to the input X
2 of the other Amplifier 2 which it switches into the CLOSED state. This regime, with one amplifier OPEN and the other CLOSED takes some time because of the two delays. Then the CLOSED input X
2 is amplified to the more powerful output level Y
2. After another delay the amplified Y
2 is delivered to the input X
1 of the Amplifier 1, which becomes CLOSED. With no flow through Amplifier 1 the invertor becomes the OPEN and this input signal is delivered into the Amplifier 2. Again, this regime stays stationary for some time and this defines duration of one time in the generated pulses. Thus the two amplifiers alternate in OPEN and CLOSED mutually opposed states.
In fluidics, the idea of feedback loops to generate the oscillation in analogy to electric circuits was followed once the pure fluidic amplifiers became available. It was Warren [
15] in 1962 who obtained a US patent on the subject of a fluidic oscillator with two mutually integrated fluidic amplifiers, i.e., with the configuration shown in
Figure 6, characterized by the two negative feedback loop channels. Schematic representations of Warren’s oscillator with integrated fluidic amplifiers are here in the top of
Figure 14. The two flowpaths in the configuration in
Figure 6 necessitate, of course, using in the oscillator the two negative feedback loop channels. Today, this fluidic oscillator is the most popular member of the family of fluidic devices.