1. Introduction
Magnetoelectric (ME) effects in composite heterostructures consisting of mechanically coupled ferromagnetic (FM) and piezoelectric (PE) layers have been intensively investigated because of their promising applications in highly sensitive magnetic field sensors [
1], electrically controlled devices for radio signals processing [
2], and self-sufficient sources of electrical energy [
3]. ME effects accomplish the mutual transformation of magnetic and electric fields in solid-state structures. The direct ME effect leads to the generation of an alternating electric field
e in the PE layer of the structure under the influence of an alternating magnetic field
h, while the converse ME effect causes the modulation of magnetization in the FM layer of the structure as the result of an alternating electric field. Both effects arise due to the interplay of magnetostriction of the FM layer and piezoelectricity in the PE layer caused by the mechanical coupling between the layers [
4].
The direct ME effect in composite heterostructures is characterized by the coefficient
, where
u is the amplitude of the voltage generated between the electrodes of the PE layer,
h is the amplitude of the magnetic excitation field,
ap is the thickness of the PE layer. It has been shown that the magnitude of the coefficient is proportional to the piezomagnetic modulus
q of the FM layer and the PE modulus
d of the PE layer in the heterostructure [
5]. In turn, the piezo-moduli depend on external fields, which makes it possible to control the efficiency of the ME transformation using an external constant magnetic field
H [
6] or a constant electric field
E applied to the PE layer [
7]. Usually, in order to use weak control fields and avoid demagnetization effects, the control magnetic field is applied parallel to the structure plane and the excitation field (
H //
h).
The ME effect is isotropic in heterostructures containing isotropic FM and PE layers, i.e., its characteristics do not depend on the orientation of the field
H in the structure plane. However, for a number of applications, e.g., sensors sensitive to the magnetic field orientation, structures with an anisotropic ME effect are required. To fabricate such structures, one can use layers with anisotropic magnetostriction or an anisotropic PE effect. The natural way is to employ the crystallographic anisotropy of materials. An anisotropic ME effect has been observed in structures with FM layers of single-crystalline CoFe
2O
4 [
8] and PE layers of single crystals of lead magnesium niobate-lead titanate (PMN-PT) [
9], LiNbO
3 and GaPO
4 [
10]. It has been shown that the adjustment of the layer orientation in structures with single crystals—CoFe
2O
4–BaTiO
3, for example—can increase the ME coefficient [
11]. Magnetostriction anisotropy can be artificially created during material fabrication. Thus, the anisotropic ME effect was observed in a heterostructure with a layer of isotropic soft relaxor type lead zirconate titanate (PZT) ceramics (navy type II) and a layer of the FM CoFe
2O
4 ceramic material, in which the uniaxial magnetic anisotropy was induced by pressure during fabrication [
12].
The anisotropy of the ME effect has been observed in heterostructures with layers of a PE fibrous composite (PFC), developed by the Smart Material Corporation (Sarasota, FL, USA) [
13,
14], and FM layers of an isotropic magnetostrictive material. PFC is an array of fibers made of a PE lead zirconate titanate (PZT) ceramic with a transverse diameter of 250 μm arranged in a single layer parallel to each other and fixed in a polyamide matrix. PFC generates electrical voltage only when it is deformed along the axis of the PZT fibers. The large values of the PE modulus, flexibility and low material costs have enabled the wide use of PFC in structures used for the fabrication of ME magnetic field sensors.
In the present work, a highly anisotropic ME effect was observed and investigated in a composite heterostructure, in which a new material, magnetostrictive fibrous composite (MFC), was employed as the anisotropic FM layer, and an isotropic PZT ceramic material was used as the PE layer. The MFC is an array of FM wires arranged in a single row at some distance from each other and fixed in a polymer matrix. Due to its geometrical effect, MFC was deformed in different ways when a constant magnetic field H was applied along or across the axis of the FM wires. This led to the anisotropy of the MFC characteristics and, as a result, to a strong anisotropy of the ME characteristics when the constant magnetic field was rotated in the heterostructure’s plane.
In the following section of the paper, the fabrication technology of the MFC and the technique for measuring the characteristics of the MFC and the composite structure as a whole are described. The third section presents the measured magnetic and magnetostrictive characteristics of the MFC. In what follows, the frequency, field and amplitude characteristics of anisotropic linear and nonlinear ME effects in the fabricated heterostructure are described. The obtained results are discussed and analyzed in the fourth section of the paper. In the concluding section, the results of research and prospects for the usage of the anisotropic ME effect in the described heterostructure are summarized.
2. Materials and Methods
The investigated heterostructure is shown schematically in
Figure 1a. The structure consists of an MFC and a plate made of PZT with the chemical formula PbZr
0.52Ti
0.48O
3. The MFC was an arrangement of wires with a diameter of 200 μm made of the electrolytically purified Ni, placed in a single layer parallel to each other, and embedded into a polymer matrix. The MFC dimensions were 10 × 10 mm, with a thickness
am of about 205 μm. Two MFC specimens were fabricated, and each had a period of Ni-wire arrangement
T1 of 250 μm and a period
T2 of 500 μm. As an example,
Figure 1b presents, on the enlarged scale, a fragment of the MFC with the period
T2 before the pouring of the polymer. The PZT plate had the planar dimensions of 10 × 10 mm and a thickness
ap of 200 μm. The Ag electrodes, with a thickness of about 2 μm, were deposited on the plate surface, and the PE plate was poled perpendicular to its plane. The PE modulus
d31 of the PZT plate was 175 pm/V. The MFC and the PZT plate were mechanically bonded to each other with epoxy glue under a press. For investigations, two structures containing an MFC with different periods were fabricated. According to the accepted classification [
15], the described ME heterostructure belongs to composite materials with the connectivity of the “1–2”-type.
The schematic diagram of the experimental setup is shown in
Figure 2. For the measurements of characteristics, the structures were horizontally suspended between the poles of an electromagnet on thin conductors soldered to the corners of the PZT plate. The electromagnet generated a constant uniform field
H = |
H|= 0–200 kA/m, directed tangentially to the plane of the structure, with the variable inclination with respect to the MFC wires.
Simultaneously, an excitation magnetic field with an amplitude
h = 0–278.5 A/m and a frequency
f = 0–30 kHz was applied in the same direction using a Helmholtz coil fed by a signal generator (Agilent 33210A, Agilent Technologies, Santa Clara, USA). The amplitude of the alternating voltage
u(
f) generated between the PZT layer electrodes was recorded using a TDS 3032B oscilloscope (Tektronix, Beaverton, USA). The frequency spectrum of the voltage was measured using a low-frequency SR770 FFT Network Analyzer (Stanford Research Systems, Sunnyvale, USA). The magnetic field was measured with a resolution of 7.96 A/m (0.1 Oe) using a gaussmeter (Lake Shore 421) (Lake Shore Cryotronics, Westerville, USA). The uncertainty of field measurements with the magnetometer was ±1%. The setup allowed one to record the dependence of the voltage
u on the frequency
f,
h and
H-fields in the automated mode using a personal computer. The magnetization curves of the structure
M(
H) were measured in the field range of between 0 and 398 kA/m using a vibrating sample magnetometer (Lake Shore 7407). The field dependences of the magnetostriction
λ(
H) were measured on an automated setup in fields up to 79.6 kA/m with an accuracy
δλ ≈ ±1 × 10
−6 using a strain gauge glued onto the MFC surface [
16].
4. Discussion
The measurement results demonstrate the strong anisotropy of the magnetization
M, the magnetostriction
λ and the ME coefficient α
E in MFC-PZT structures with a change in the orientation of the constant field
H in the plane of the structures. In this case, the origin of magnetic anisotropy was the geometrical alignment of Ni-wires in one direction. Bakaev et al. [
18] calculated the effective magnetic permeability of randomly inhomogeneous fibrous ferromagnetic composites both along and across fibers. They demonstrated that such a material can be more easily magnetized along fibers than across them. Such an effect can be observed in
Figure 3, where the saturation field
HS is shown to be significantly larger, and the slope of the
M(
H) curves (i.e., the apparent magnetic susceptibility) is shown to be significantly smaller when the magnetization of the MFC occurred perpendicular to the axes of Ni-wires.
It is known [
19,
20] that magnetic field inside a ferromagnet
Hin is connected to the external magnetizing field
H by Equation (1):
where
N is the demagnetizing factor depending on the sample’s shape and
M(
Hin) is the material magnetization. For an infinitely long FM rod magnetized along the axis “1” (see
Figure 1a), the demagnetizing factor is zero, and for a rod magnetized in the transverse direction, i.e., along the axis “2”, the demagnetizing factor is 0.5. Thus, in a long longitudinally magnetized FM rod, the internal magnetic field is approximately equal to the external field, while in a transversely magnetized rod, the internal field is much less than the external field. Strictly speaking, the uniform demagnetizing field only occurs in homogeneous bodies whose shape has the form of an ellipsoid, and it is non-uniform in a rectangular specimen, which is also heterogeneous. However, in the practical applications of magnetism, Equation (1) is commonly used for the estimation of the effective internal field
Hin in thin-plate samples.
The influence of demagnetization effects on the ME characteristics of conventional layered composites made of continuous materials has been considered before in [
21,
22]. Boucher et al. [
23] investigated excitation of ferromagnetic resonance modes in an array of ferromagnetic nanowires. They came to the conclusion that, in that case, both the intra-wire shape demagnetizing field and the extra-wire shape demagnetizing field (the interaction field) were important for describing their experimental results.
Figure 3 also demonstrates that the magnitude of the magnetic anisotropy was influenced by the distance between the Ni-wires. It can be seen that when magnetized along the wires (Curve 1), the saturation fields for both samples were approximately the same. When magnetization occurred in the transverse direction (Curve 2), the saturation field
HS was smaller and the slope of the
M(
H) curves in small fields was larger for the MFC with a period of 250 μm than for the MFC with a period
T2 of 500 μm. This behavior can be explained by the dependence of the magnetic properties on the concentration of the ferromagnetic phase in a composite material. According to [
23], the effective field, acting upon the magnetization of the individual wires in the transverse direction, grows with the increasing concentration of FM wires in a composite material. In [
18], a steep rise in the effective transverse magnetic permeability was revealed near the percolation threshold. By selecting the length, the diameter of the FM wire, and the distance between them, one can obtain a magnetization curve in the transverse direction, the course of which is intermediate between the limiting cases: The magnetization curve of an in-plane magnetized thin homogeneous FM layer and the curve of a single transversely magnetized FM rod. It is significant that at the same time, the magnetization curves of an MFC along Ni-wires do not change much.
In a similar way, geometrical anisotropy led to the dependence of the shape of the magnetostriction curves
λ(
H), shown in
Figure 4, on the direction of
H. When magnetized along the axis of Ni-wires, the magnetostriction of both MFC samples was saturated in approximately the same field
HS ≈ 600 Oe. The saturation level of the magnetostriction
λS for the MFC was lower than for the continuous Ni layer. Moreover,
λS was smaller for the larger distance
T between the wires and, accordingly, the lesser fraction of the magnetostrictive material in the MFC composition. With a decrease in
λS of the composite, the value of the piezomagnetic module obviously decreased as well,
.
As can be seen in
Figure 4, when an MFC was magnetized in the transverse direction, the magnetostriction was saturated in larger fields. This led to a significant reduction in the piezomagnetic modulus of the MFC. The shape of the magnetostriction curve
λ(
H) and the shape of the
-dependence for the MFC could also be changed by selecting the diameter of the wires and the distance between them.
Let us estimate the frequencies of acoustic resonances of the considered MFC-PZT structure. For a homogeneous, free-standing thin square-shaped plate, the frequencies of the lowest modes of flexural
f1 and longitudinal
f2 vibrations are given by the Equations (2) [
24]:
where
= 14.1 is the numerical coefficient for the lowest flexural oscillation mode,
a is the plate thickness,
L is the side length,
Y is the Young’s modulus,
ρ is the density, and γ is the Poisson’s ratio.
For a composite MFC-PZT structure, the effective Young’s modulus and the effective density are estimated as:
Here, Si is the cross-section of all Ni-wires, polymer matrix, and PZT layer, respectively. The total thickness a of the structure was equal to 405 μm, the length L was equal to 10 mm, and the parameters of the materials were: Nickel—Y1 = 21.5 × 1010 N/m2, ρ1 = 8.8 × 103 kg/m3; polymer—Y2 = 0.22 × 1010 N/m2, ρ2 = 1.13 × 103 kg/m3; and PZT—Y3 = 7 × 1010 N/m2, ρ3 = 7.7 × 103 kg/m3. The Poisson’s ratio γ was taken to be equal to 0.3. The substitution of the parameter values corresponding to the MFC-PZT structure with a period T1 of 250 μm into Equations (2) and (3) gave the bending vibration frequency f1 ≈ 42.7 кHz and the planar vibration frequency f2 ≈ 203 kHz. The calculated frequency of bending vibrations f1 reasonably agreed with the measured value. The deviation can be attributed to a neglect of the anisotropy of mechanical properties of a composite material in Equation (2).
Using the data in
Figure 5, let us estimate the maximum value of the ME coefficient for the MFC-PZT structure at the resonance frequency. When the structure was magnetized along the Ni-wire, we obtained
≈ 4.71 V/A, and when the magnetization was perpendicular to the wires, we got
≈ 0.23 V/A. Thus, the ME coefficient for MFC-PZT structures is comparable with the typical value
~ 1–10 V/A for Ni-PZT structures with a continuous nickel layer [
25,
26]. Using the data in
Figure 10 and
Figure 11, let us estimate the maximum efficiency of second harmonic generation in the MFC-PZT structure with a period
T1 = 250 μm:
≈ 1.1 mV∙m/A
2. As far as the order of magnitude is concerned, the obtained value is consistent with the efficiency of frequency doubling in the Ni-PZT structure comprising a continuous nickel layer [
14].
The shapes of the field dependence of the ME voltage
u1(
H) in
Figure 5 and the field dependence of the second harmonic
u2(
H) in
Figure 9 were determined by the field dependence of the MFC magnetostriction
λ(
H). It has been theoretically shown that the amplitudes of the first and second harmonics of the ME voltage, generated by a composite structure at the frequency of acoustic resonance, are given by the following expressions of Equation (4)
respectively [
27]. Here
A is a coefficient depending on the size and mechanical parameters of the layers of the structure,
Q is the quality factor of an acoustic resonance,
is the piezoelectric coefficient,
is the linear piezomagnetic coefficient (the first derivative of magnetostriction with respect to the field),
is the nonlinear piezomagnetic coefficient (second derivative of the magnetostriction with respect the field), and
h is the amplitude of the excitation magnetic field.
The measured
λ(
H) dependence shown in
Figure 4, was empirically approximated by the following equation:
where the fitting parameters are:
λs = 35 × 10
−6 and
. Equation (5) gives a quadratic dependence
λ ~
H2 in the small-field region and describes the experiment in the intermediate-field region and the magnetostriction saturates at the level of
λS in the region of large fields. Furthermore, the first and second derivatives of this function have been found by means of numerical differentiation. For comparison with experiments, the calculated field dependence
is shown by a solid line in
Figure 6a, and the calculated dependence
is given in
Figure 10. A good agreement between the shape of the measured and calculated dependencies confirmed the possibility of using the existing theory (Equation (4)) to describe the ME characteristics of planar structures with MFC layers.
Finally, we note that anisotropic ME effect in the structures with MFC and PE materials can be used to design sensors of DC magnetic fields, which allows one to determine field orientation. At the same time, a sufficiently large area of the PE layer enables a significant magnitude of the output signal, that is, a high responsivity of the sensor. The use of an MFC combined with a PE layer made of a PE polymer (for example, PVDF (polyvinylidene fluoride)) or with a PFC-composite will make it possible to create flexible ME sensors that can be applied to curved surfaces. It is of interest to employ flexible structures with MFCs to design actuators that possess large displacement amplitudes controlled by a magnetic field.