Effect of the Solution Temperature on the Precipitates and Grain Evolution of IN718 Fabricated by Laser Additive Manufacturing
Abstract
:1. Introduction
2. Materials and Methods
2.1. SLM Experiment
2.2. Heat Treatment
2.3. Microstructural Investigation
2.4. Microhardness Test
3. Results and Discussion
3.1. Precipitates
3.2. Grain Features
3.2.1. Grain Size
3.2.2. Misorientation Angle Evolution
3.2.3. Annealing Twins
3.3. Microhardness
4. Conclusions
- The precipitates of as-deposited IN718 are mainly Laves phases. After solution heat treatment under 930 °C/h, the coarse γ″ and δ precipitate from the matrix. When heated above 980 °C, most Laves phases dissolved into the matrix; only particle Laves phases and small bulk Laves phases can be seen along subgrain boundaries and grain boundaries, respectively. Even higher temperature can’t dissolve all the Laves phases.
- The aspect ratio of grains under as-deposited condition is 1.66. From 980 °C to 1080 °C, the aspect ratio stayed around 1.6, but dramatically dropped down to 1.03 when heated to 1130 °C. Static recrystallization process occurred at 1090 °C and was completed rapidly at 1130 °C.
- The LABs with high KAMAs kept stable during 980–1080 °C, and decreased hastily after 1090 °C. LABs disappeared completely at 1130 °C. The forming of annealing twins accompanied the recrystallization process. At the end of the recrystallization process, the NF of annealing twin boundaries reached 65%.
- The microhardness is affected by both the precipitates and grain features. The appearance of coarse γ″ can enhance the microhardness due to the coherent strain strengthening at 930 °C. Substructure strengthening holds on from 980–1080 °C; residual strain didn’t disappear during this temperature interval.
Author Contributions
Funding
Conflicts of Interest
References
- Fu, S.H.; Dong, J.X.; Zhang, M.C. Alloy design and development of Inconel 718 type alloy. Mater. Sci. Eng. A 2009, 499, 215–220. [Google Scholar] [CrossRef]
- Sundararaman, M.; Singh, J.B.; Mukhopadhyay, P. Estimation of order strengthening in Inconel 718 type alloys containing all γ″ precipitate variants. Scr. Metall. Mater. 1993, 29, 557–562. [Google Scholar] [CrossRef]
- Zemin, W.; Kai, G.; Ming, G. The microstructure and mechanical properties of deposited-IN718 by selective laser melting. J. Alloy. Compd. 1993, 513, 518–523. [Google Scholar]
- Ian, G.; David, R.; Brent, S. Additive Manufacturing Technologies; Springer: New York, NY, USA, 2015. [Google Scholar]
- Olga, I.; Christopher, W.; Thomas, C. Additive manufacturing (AM) and nanotechnology: Promises and challenges. Rapid Prototyp. J. 2013, 19, 353–364. [Google Scholar]
- Haniyeh, F.; Mehrnaz, S.; Allan, R.; Dyuti, S.; Paola, R.; Vlad, P.; Ehsan, T. A critical review of powder-based additive manufacturing of ferrous alloys: Process parameters, microstructure and mechanical properties. Mater. Des. 2018, 144, 98–128. [Google Scholar]
- Zhang, Y. Investigation on the optimized heat treatment procedure for laser fabricated IN718 alloy. Opt. Laser Technol. 2017, 97, 172–179. [Google Scholar] [CrossRef]
- Xing, L.; Shi, J.J.; Wang, C.H. Effect of heat treatment on microstructure evolution of Inconel 718 alloy fabricated by selective laser melting. J. Alloy. Compd. 2018, 764, 639–649. [Google Scholar]
- Song, Y.S.; Gao, W.F.; Wang, C. Effect of heat treatment technology on microstructure, mechanical property and corrosion resistance of nickel-base alloy Inconel 718. J. Mater. Eng. 2012, 2, 37–42. [Google Scholar]
- Zhang, D.; Niu, W.; Cao, X. Effect of standard heat treatment on the microstructure and mechanical properties of selective laser melting manufactured Inconel 718 superalloy. Mater. Sci. Eng. A 2015, 644, 32–40. [Google Scholar] [CrossRef]
- Pande, C.S.; Rath, B.B.; Imam, M.A. Effect of annealing twins on Hall–Petch relation in polycrystalline materials. Mater. Sci. Eng. A 2004, 367, 171–175. [Google Scholar] [CrossRef]
- Yuan, Y.; Gu, Y.; Cui, C.; Osada, T.; Yokokawa, T.; Harada, H. A novel strategy for the design of advanced engineering alloys-strengthening turbine disk superalloys via twinning structures. Adv. Eng. Mater. 2011, 13, 296–300. [Google Scholar] [CrossRef]
- Yuan, Y.; Gu, Y.F.; Osada, T.; Zhong, Z.H.; Yokokawa, T.; Harada, H. A new method to strengthen turbine disc superalloys at service temperatures. Scr. Mater. 2012, 66, 884–889. [Google Scholar] [CrossRef]
- Yu, C.; Pucun, B.; Fei, L.; Hou, X. Investigation on the precipitates of IN718 alloy fabricated by selective laser melting. Metals 2019, 9, 1128. [Google Scholar]
- Chen, Y.; Guo, Y.; Xu, M. Study on the element segregation and Laves phase formation in the laser metal deposited IN718 superalloy by flat top laser and gaussian distribution laser. Mater. Sci. Eng. A 2019, 754, 339–347. [Google Scholar] [CrossRef]
- Knorovsky, G.A.; Cieslak, M.J.; Headley, T.J. Inconel 718: A solidification diagram. Metall. Trans. A 1989, 20, 2149–2158. [Google Scholar] [CrossRef]
- Sui, S.; Tan, H.; Chen, J. The influence of Laves phases on the room temperature tensile properties of Inconel 718 fabricated by powder feeding laser additive manufacturing. Acta Mater. 2019, 164, 413–427. [Google Scholar] [CrossRef]
- Deng, D.; Peng, R.L.; Brodin, H. Microstructure and mechanical properties of Inconel 718 produced by selective laser melting: sample orientation dependence and effects of post heat treatments. Mater. Sci. Eng. A 2018, 713, 294–306. [Google Scholar] [CrossRef]
- Cao, G.H.; Sun, T.Y.; Wang, C.H. Investigations of γ′, γ″ and δ precipitates in heat-treated Inconel 718 alloy fabricated by selective laser melting. Mater. Charact. 2018, 136, 398–406. [Google Scholar] [CrossRef] [Green Version]
- Le, Z.; Abhishek, M.; Brandon, M.; Kyu, C.; Yongho, S. Microstructure, precipitates and mechanical properties of powder bed fused inconel 718 before and after heat treatment. J. Mater. Sci. Technol. 2019, 35, 1153–1164. [Google Scholar]
- Shi-Hong, Z.; Hai-Yan, Z.; Ming, C. Tensile deformation and fracture characteristics of delta-processed Inconel 718 alloy at elevated temperature. Mater. Sci. Eng. A 2011, 528, 6253–6258. [Google Scholar]
- Chen, W.; Chaturvedi, M.C.; Richards, N.L. Effect of boron segregation at grain boundaries on heat-affected zone cracking in wrought Inconel 718. Metall. Mater. Trans. A 2001, 32, 931–939. [Google Scholar] [CrossRef]
- Antonsson, T.; Fredriksson, H. The effect of cooling rate on the solidification of Inconel 718. Metall. Mater. Trans. A 2005, 36, 85–96. [Google Scholar] [CrossRef]
- Pottlacher, G.; Hosaeus, H.; Kaschnitz, E. Thermophysical properties of solid and liquid Inconel 718 Alloy. Scand. J. Metall. 2002, 31, 161–168. [Google Scholar] [CrossRef]
- Liu, F.; Lin, X.; Yang, G. Microstructure and residual stress of laser rapid formed Inconel 718 nickel-base superalloy. Opt. Laser Technol. 2011, 43, 208–213. [Google Scholar] [CrossRef]
- Liu, H.; Shui, J.; Cai, T. Microstructural evolution and hardness response in the laser beam welded joints of pure titanium during recrystallization and grain growth. Mater. Charact. 2018, 145, 87–95. [Google Scholar] [CrossRef]
- Sirous, A.; Ehab, E.-D.; Surya, R.K.; Roger, D.D. Strain hardening regimes and microstructural evolution during large strain compression of low stacking fault energy fcc alloys that form deformation twins. Metall. Mater. Trans. A 1997, 28, 1781–1795. [Google Scholar]
- Dingley, D. Progressive steps in the development of electron backscatter diffraction and orientation imaging microscopy. J. Microsc. 2004, 213, 214–224. [Google Scholar] [CrossRef] [Green Version]
- Zhang, T.; Collins, D.M.; Fionn, P.E.D.; Shollock, B.A. Crystal plasticity and high-resolution electron backscatter diffraction analysis of full-field polycrystal Ni superalloy strains and rotations under thermal loading. Acta Mater. 2014, 80, 25–38. [Google Scholar] [CrossRef]
- Dziaszyk, S.; Payton, E.J.; Friedel, F. On the characterization of recrystallized fraction using electron backscatter diffraction: A direct comparison to local hardness in an IF steel using nanoindentation. Mater. Sci. Eng. A 2010, 527, 7854–7864. [Google Scholar] [CrossRef]
- Bozzolo, N.; Jacomet, S.; Logé, R.E. Fast in-situ annealing stage coupled with EBSD: A suitable tool to observe quick recrystallization mechanisms. Mater. Charact. 2012, 70, 28–32. [Google Scholar] [CrossRef] [Green Version]
- Chen, X.M.; Lin, Y.C.; Wu, F. EBSD study of grain growth behavior and annealing twin evolution after full recrystallization in a nickel-based superalloy. J. Alloy. Compd. 2017, 724, 198–207. [Google Scholar] [CrossRef]
- Kumar, M.; Schwartz, A.J.; King, W.E. Microstructural evolution during grain boundary engineering of low to medium stacking fault energy fcc materials. Acta Mater. 2002, 50, 2599–2612. [Google Scholar] [CrossRef]
- Mahajan, S.; Pande, C.; Imam, M. Formation of annealing twins in fcc crystals. Acta Mater. 1997, 45, 2633–2638. [Google Scholar] [CrossRef]
- Gleiter, H. The formation of annealing twins. Acta Metall. 1969, 17, 1421–1428. [Google Scholar] [CrossRef]
- Davis, J.R. Nickel, Cobalt, and Their Alloys; ASM International: Chicago, IL, USA, 2000. [Google Scholar]
Element | Al | Ti | Cr | Fe | Nb | Mo | Ni |
---|---|---|---|---|---|---|---|
wt % | 0.6 | 1.0 | 19.7 | 18.4 | 5.1 | 3.0 | Bal. |
Designation | Solution Treatment | Designation | Solution Treatment |
---|---|---|---|
As-deposited | × | H1090 | 1090 °C/h/WC |
H930 | 930 °C/h/WC | H1100 | 1100 °C/h/WC |
H980 | 980 °C/h/WC | H1110 | 1110 °C/h/WC |
H1030 | 1030 °C/h/WC | H1120 | 1120 °C/h/WC |
H1080 | 1080 °C/h/WC | H1130 | 1130 °C/h/WC |
© 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).
Share and Cite
Cao, Y.; Bai, P.; Liu, F.; Hou, X.; Guo, Y. Effect of the Solution Temperature on the Precipitates and Grain Evolution of IN718 Fabricated by Laser Additive Manufacturing. Materials 2020, 13, 340. https://doi.org/10.3390/ma13020340
Cao Y, Bai P, Liu F, Hou X, Guo Y. Effect of the Solution Temperature on the Precipitates and Grain Evolution of IN718 Fabricated by Laser Additive Manufacturing. Materials. 2020; 13(2):340. https://doi.org/10.3390/ma13020340
Chicago/Turabian StyleCao, Yu, Pucun Bai, Fei Liu, Xiaohu Hou, and Yuhao Guo. 2020. "Effect of the Solution Temperature on the Precipitates and Grain Evolution of IN718 Fabricated by Laser Additive Manufacturing" Materials 13, no. 2: 340. https://doi.org/10.3390/ma13020340
APA StyleCao, Y., Bai, P., Liu, F., Hou, X., & Guo, Y. (2020). Effect of the Solution Temperature on the Precipitates and Grain Evolution of IN718 Fabricated by Laser Additive Manufacturing. Materials, 13(2), 340. https://doi.org/10.3390/ma13020340