1. Introduction
Metallic glass thin film (MGTF), as a kind of two-dimensional metallic glass, usually exhibits some excellent properties that are well-known, such as higher strength and toughness, larger elastic limit, better corrosion and wear resistances owing to its amorphous structure, as compared with conventional crystalline metal film [
1,
2]. The reported MGTFs with the focus of understanding of liquids and glasses, provide model systems for studying some long-standing fundamental issues, and have potential engineering and functional applications [
3].
The application of bulk metallic glasses (BMGs) is hindered by a lack of macroscopic ductility at room temperature (RT) [
4]. The deformation mechanisms of BMGs have been explained in several theories or models, such as free volume theory [
5], the shear-transformation zone (STZ) model [
6], and efficient cluster packing theory [
7,
8]. Recent work reveals that BMGs have intrinsically structural heterogeneities that are usually termed as plastic units or heterogeneous “defects” [
9]. These structural heterogeneities at nanoscale [
8,
10] can be homogenized by annealing [
11]. In this case, the strength and thermal stability of BMGs can be improved by annealing due to an annihilation of heterogeneities. So far, the relationship between the plastic units and the macroscopically mechanical properties of BMGs is still lacking.
The development of the super-stable glass, which is a kind of glassy film with excellent thermodynamic, dynamic, and mechanical properties [
12,
13], enlightens us to quickly homogenize the glassy phase based on the fast dynamics of surface atoms in the glassy film. To manipulate the dynamics of surface atoms in the film, the environmental temperature during the process of vapor depositing glassy film, i.e., the substrate temperature,
Tsub, is a key factor. The mobility of atoms or molecules on the surface significantly increases with increasing the
Tsub value [
14], which allows the atoms to easily jump to stable configurations [
15]. Thus, the structure of glassy films can be changed by changing the
Tsub value without the significant modification of the glassy structure [
16,
17,
18]. As such, the modification of the
Tsub value during the process of vapor deposition is an effective method to investigate the influence of structural heterogeneity on the macroscopic properties.
In this paper, a Co
56Ta
35B
9 (at.%) MGTF with a high glass-transition temperature,
Tg, and a Cu
50Zr
50 MGTF with a low
Tg are selected as model materials. The Cu
50Zr
50 alloy has a glass forming ability (GFA) in the binary Zr-based metallic glass system [
19], and the Co
56Ta
35B
9 alloy performs high hardness and better wear resistance [
20,
21]. Based on the vapor-deposition technique, the glassy structures of the MGTFs are effectively modified by changing the
Tsub value. The effect of different
Tsub values on the glassy structure is discussed, and the mechanical properties of various MGTFs is systematically analyzed. Our work provides more experimental evidences for the structural heterogeneity-design, which is of benefit to the application of the MGTF.
2. Experimental Procedure
A direct-current planar magnetron sputtering device (JPG-450, Shenyang ZKY Technology Development Co., Shenyang, China) was sued to deposited the Cu
50Zr
50 and Co
56Ta
35B
9 MGTFs in a high-vacuum chamber (5 × 10
−5 Pa) with a load-lock system, and a probe handler. The targets were compound with a nominal composition of Cu
50Zr
50 (at.%) and Co
56Ta
35B
9 (at.%). The deposition substrates were a monocrystalline silicon wafer and a glass wafer with dimensions of 10 × 10 × 0.5 mm
3. The distance between the substrate and the target was 80 mm, and the MGTFs were deposited for 2 hours. Before the deposition, pre-sputtering was carried out for 30 minutes. The operated power and pressure were 60 W and 0.7 Pa, respectively, in a high purity argon atmosphere. The substrate was continuously rotating to guarantee the homogeneity during the deposition. The deposition temperature, i.e., the
Tsub value, was set at room temperature, RT, (without intentional heating), and 473 K for each film. As revealed by previous works, the crystallization usually occurred during annealing near 0.8
Tg [
22,
23]. The glass transition temperature,
Tg, of Cu
50Zr
50 is 670 K, which is lower than that of Co
56Ta
35B
9 (961 K). Considering the heat generation phenomenon during sputtering, a deposited temperature of 473 K is within the reasonable range for maintaining the glassy structure of Cu
50Zr
50. Simultaneously, in order to investigate the structural changes induced by the composition at the same deposited temperature, 473 K is also applied for Co
56Ta
35B
9. The film thickness range was 2 μm by sputtering for 2 h. The microstructure of the MGTFs were examined by an X-ray diffractometer (XRD) (18 KW D/MAX2500, Rigaku Company, Tokyo, Japan) with a Cu-Kα radiation of 30 kV.
Nano-scratching experiments were conducted in a TI-900 TriboIndenter machine (TI-950, Hysitron, USA) with a Berkovich tip. The tip radius is 150 nm and a half-angle is 65.35°. The initial tip-shape calibration was tested using a fused silica standard sample. The scratch length was 200 µm, and the moving speed of the indenter was 2 µm/s. Nano-scratch testing was conducted at a loading force of 1 mN. At this loading force, at least two scratches were repeatedly performed. Nanoindentation tests were performed with a diamond Berkovich tip mounted on a TriboScope nanomechanical testing system (TI-950, Hysitron, Minneapolis, MN, USA). The nanoindentation measurements were performed under load-control mode at RT. The system was fitted with a Berkovich indenter. In order to obtain the accurate nanoindentation data, the indenter was cleaned by pure aluminium and calibrated by fused silica before testing. The tests were operated in a load-control mode with a maximum load of 8 mN. The maximum indentation depth of 8 mN was controlled at around 10% of the film thickness so that to avoid the interference from the substrate [
24]. We also adopted an 8 mN holding test to examine the machine stability and the influence of thermal drift on the experimental result. To ensure the credibility of measurement results, the holding times for the creep and hardness measurements were 40 and 5 s, respectively. The loading time of 40 s was chosen to test creep behavior, and the loading time of 5 s was chosen to directly obtain modulus and hardness. From the nanoindentation loading–unloading curve, hardness,
H, and Young’s modulus,
E, were calculated according to the Oliver and Pharr approach [
19].
3. Results
Figure 1a shows XRD patterns of the CuZr and CoTaB MGTFs prepared at different deposition temperatures, i.e.,
Tsub. Only one broad diffuse peak without no apparent crystalline phase is displayed, indicating the microstructure of four films are fully glassy. The first peak can be well fitted by pseudo-Voigt function as shown in
Figure S1, which gives the values of the peak position,
q, and the full width of half maximum (FWHM). The
q value of various MGTFs can be seen in the
Supplementary Materials.
Figure 1b shows the FWHM as a function of various treated MGTFs. the CuZr and CoTaB MGTFs display the same tendency with increasing the substrate temperature. The FWHM value of the CuZr MGTFs decreases from 10.39 ± 1.09 to 7.83 ± 0.80, while for the CoTaB MGTFs, it changes from 5.87 ± 0.82 to 4.39 ± 0.75 corresponding to the films treated at RT and 473 K. The larger FWHM value indicates a more disordered structure in the glass. Therefore, with increasing the substrate temperature, the structure of the film prepared at higher temperature (473 K) is more ordered, which is found in both compositions.
Figure 2a shows the schematic diagram of the nanoindentation process. The MGTF is deposited on the silicon wafer, and the following creep measurement was performed on the surface of the film. As displayed, when the load is applied, a plastic and an elastic deformation zones underneath the indenter will accordingly appear. As shown in
Figure 2b, the representative load vs. displacement curves for four MGTFs are presented. Since the applied loading rate is fast, the pop-in event is suppressed in the
P-
h curves, which is in agreement with the previous work [
25,
26,
27]. The characteristic depth, e.g., the initial and the maximum displacement of the creep stage,
h0, and
hmax, the creep depth,
hcreep, =
hmax −
h0, and the final deformation depth,
hf, are significantly different of various MGTFs. Their corresponding values are listed in
Table 1. Compared to the MGTFs deposited at RT, the values of
h0, and
hmax, for the MGTFs treated at 473 K are decreased, both for the CuZr and CoTaB MGTFs. The creep depth,
hcreep, as a function of various MGTFs is plotted in
Figure 2c, displaying the same tendency for the CuZr and CoTaB MGTFs with increasing the substrate temperature from RT to 473 K. The
hcreep values of the CuZr MGTFs prepared at RT and 473 K are 7.95 ± 0.37 nm and 6.36 ± 0.49 nm, respectively. For the CoTaB MGTFs, the values of
hcreep at RT and 473 K are 5.91 ± 0.25 nm and 4.42 ± 0.34, respectively. Therefore, the higher substrate temperature treated films with a more ordered structure exhibits a smaller creep depth. In addition, compared with the different compositions, the creep depth of CoTaB MGTFs is smaller than that of CuZr MGTFs not only at RT but also at 473 K. The final deformation depth, which is the residual indentation depth reflecting the degree of plastic deformation in the indentation process, corresponding to the plastic deformation zone displayed in
Figure 2a. It shows the smaller value for the MGTFs deposited at 473 K, indicating a smaller area of the plastic deformation zone in the more ordered MGTF during the nanoindentation process. The deviation between
hmax and
hf reflects the elastic recovery after the indentation process, which represents the elastic deformation zone shown in the schematic diagram. The values of (
hmax −
hf) of the CuZr MGTFs are larger than those of the CoTaB MGTFs. With increasing substrate temperatures from RT to 473 K, its value is slightly decreased. The values of the elastic modulus,
E and the hardness,
H, of various MGTFs are shown in
Figure 2d. The
E and
H values of the CuZr MGTFs deposited at RT are 114.4 ± 0.5 GPa and 6.1 ± 0.2 GPa, respectively. When the substrate temperature increases to 473 K, the
E and
H values of the CuZr MGTFs increases to 129.0 ± 0.4 GPa and 6.9 ± 0.3 GPa, respectively. For the CoTaB MGTFs deposited at RT, the
E and
H values are 171.1 ± 1.1 GPa and 12.1 ± 0.2 GPa. The increased deposition temperature leads to the larger
E and
H values, which are 174.3 ± 0.5 GPa and 13.3 ± 0.1 GPa, respectively. The
E and
H values of two glassy films increase with increasing the
Tsub value from RT to 473 K. In addition, their corresponding values of the CuZr MGTFs are lower than those of the CoTaB MGTFs. The comparison of the modulus (
E) and the hardness (
H) of two metallic glasses measured by nanoindentation are listed in
Table 2. Compared to the previously reported results, the values of CuZr MGTF calculated in our work are within the range of error. The values of CoTaB MGTF are lower than those of bulk metallic glass. Since there were no reported values of CoTaB MGTF from other works, more works should be done to give a comprehensive comparation.
Figure 3a provides the profile of the nano-scratch process with an applied ramping normal load mode, where a normal force and a lateral force were performed on the MGTFs’ surface. As shown in
Figure 3b, a ramp of the normal force from 0 to 1.05 mN within 100 s is applied on the CuZr MGTF at the
Tsub of RT, it causes a lateral force to increase from approximately 0.08 mN to 0.25 mN with a force fluctuation that exhibits a maximum fluctuation magnitude of 0.2 mN. With ramping the normal force, the scratch depth linearly increases from ~ 40 to ~ 95 μm. For other three MGTFs, the nano-scratch processes are summarized and plotted in
Figure 3c–e. It is obvious that the lateral force and the scratch depth for other three MGTFs exhibit the same evolution trend as the case in the CuZr MGTF at RT.
4. Discussion
In the glassy phase, the homogeneously atomic structure means that the activation of heterogeneous defects is difficult due to their higher energetic stability and the large energy absorption capability [
27]. In the elastic stage, an elastic-static stress can induce a small amount of “structural disorder”, which, in turn, leads to the creation of excess free volume, i.e., the heterogeneous defects increase. Thus, it is required to explore the heterogeneous-defect evolution. A creep test is carried out.
According to the nanoindentation creep measurement, the structural responses of the MGTFs can be deduced via the compliance spectrum and retardation spectrum of creep. The displacement during indentation hold includes the instantaneous elastic deformation, plastic deformation, viscoelastic deformation, and viscous flow [
28]. The viscoelastic including an anelastic deformation and a viscoplastic deformation can be described as a series of linear springs and dashpots, known as the Kelvin-Voigt model [
28,
29,
30]:
where
hi is the indentation depth,
τi is the characteristic relaxation time for the activation of the
i-th anelastic process,
t is the experimental time, and
μ0 is a constant proportional to the viscosity coefficient of the last dashpot. The creep curves of four MGTFs are shown in
Figure 4a, where the light-blue dash line indicates the fitting curves by Equation (1). The corresponding values of the fitting parameters are listed in
Table 3. The values of
h1 and
h2 decrease with increasing the substrate temperature from RT to 473 K both for the CuZr and CoTaB MGTFs. With regard to the first relaxation time,
τ1, it increases with increasing the substrate temperature. However, for the second relaxation time,
τ2, it decreases when the treated temperature from RT to 473 K. At the same deposited temperature, the indentation depth,
hi, and the characteristic relaxation time,
τi, values of the CuZr MGTFs are larger than those of the CoTaB MGTFs. Moreover, the
μ0 value of the CuZr and CoTaB MGTFs increases with increasing substrate temperature. A higher
μ0 value indicates a progressively raised viscosity with structural relaxation [
30], being associated with the localized reduction of free volume. Therefore, the concentration of free volume decreases with increasing the substrate temperature, resulting in the larger hardness shown in
Figure 2d.
The creep strain-rate,
, during the holding stage can be calculated as Equation (2):
Accordingly, the strain rate as a function of creep time is plotted in
Figure 4b. It is evident that the strain rates of four MGTFs decrease from 5 s
−1 to 3 × 10
−2·s
−1 with creep time. The strain rate of the MGTFs deposited on the substrate at RT is always higher than the case at 473 K. With regard to the composition, the strain rate of the CuZr MGTFs are always higher than that of the CoTaB MGTFs. In order to further characterize, the strain-rate sensitivity exponent,
m, is calculated. The
m value is measured from the slope of the logarithm (
H −
) curve, i.e.,
, which is plotted in
Figure 4c. Based on the fitting curves, the
m values are estimated. As shown in
Figure 4d, the
m values of CuZr MGTFs deposited on RT and 473K substrate are 0.024 ± 0.001 and 0.021 ± 0.002, respectively. For the CoTaB MGTFs, they are 0.017 ± 0.001 and 0.012 ± 0.003 corresponding to the films deposited on RT and 473 K. It is obvious that the high substrate temperature causes that a low strain-rate sensitivity,
m, in the MGTFs. A quite low
m value in MGs is generally attributed to a strongly localized shear flow, which suggests a good creep resistance of the MGTF [
30]. Therefore, the CoTaB MGTFs with the substrate temperature of 473 K performs the better creep resistance than other experimental films. Moreover, in the macroscopic scale, the creep properties are correlated with the
E and
H values of the MGTFs. The CuZr and CoTaB MGTFs deposited at 473 K exhibits better creep resistance.
The anelastic component of the creep can be analyzed in terms of a spectrum of relaxation times. The isothermal relaxation spectra can be calculated using the following approximated expression [
4,
30]:
where
A0/P0 is the inverse of the hardness of
H, and
hin is the maximum indentation depth.
Figure 4e shows the retardation spectrum of the four MGTFs according to Equation (3), which consists of two peaks with two well-defined relaxation times. These two peaks, i.e., two relaxation processes, represent two kinds of different deformation units. With increasing the substrate temperature from RT to 473 K, the intensities of two peaks decrease, which suggest that the relaxation intensities of two relaxation processes decrease. For the CuZr MGTF, the intensity of the first relaxation process decreases about 24.15%, and the second relaxation decreases about 25.28% due to the increases of the substrate temperature. It can be seen the decreases of the intensities for two relaxation processes of the CuZr MGTF is almost same. For the peak positions, i.e., the relaxation times for the relaxation processes, the increase in the substrate temperature reduces the first relaxation time about 15.59%, i.e., the peak position shifts to the small value, and improves the second relaxation time about 5.91% for the CuZr MGTF. However, for the CoTaB MGTF, the changes in the intensity and the times of two relaxation processes are larger than the cases of the CuZr MGTF with the substrate temperature from RT to 473 K. The intensities of the first relaxation and the second relaxation processes decrease approximately 66.80% and 33.44%, respectively, in the CoTaB MGTF. The first relaxation time reduces about 43.96%, and the second relation time increases about 18.19%, respectively.
The reduction in the peak intensity indicates a decrease in the population of the corresponding defects. The shift of the peak position to the short relaxation time can be attributed to a decreased difficulty of the activation of the remaining defects [
30]. The peak intensity of the CoTaB MGTF is significantly weaker than that of the CuZr MGTF, which indicates that the quantity of the heterogeneous defects of the CoTaB MGTF is smaller than that of the CuZr MGTF. When the alloy is homogeneous, the cooperative motion of shear flows is relatively easy [
31]. However, as some heterogeneous short-range ordered structures existed in the alloy, the distribution of free volume will change, and the localized shear flows will be blocked.
The STZ volume can be accordingly estimated by the cooperative shear model (CSM) of Johnson and Samwer [
7], based on the obtained
m values from creep. In the CSM model, the volume of the STZ, Ω, is defined as [
32]:
where
T is the temperature,
k is the Boltzmann constant,
m is strain-rate sensitivity exponent, constants
R ≈ 1/4,
ζ is a constant (ζ ≈ 3),
γC is the critical shear strain (
γC = 0.027),
τC is the critical shear strength, and
τ/
τC = 0.711 [
32].
Figure 4f depicts the variation tendency of the estimated STZ volume as a function of various MGTFs. As it shown, from RT to 473 K, the STZ volume of the CuZr MGTFs are 4.30 ± 0.06 and 3.40 ± 0.04, respectively, which are higher than the CoTaB MGTFs of 2.80 ± 0.03 and 1.70 ± 0.03 at same deposition environment. With the same composition, the volume of the STZ decreases with increasing of the substrate temperature to 473 K. The variation of the CuZr MGTFs and the CoTaB MGTFs is 20.9% and 39.3%, respectively, suggesting the structure of the CoTaB MGTF is strongly influenced by the substrate temperature. It may be attributed to the different ratio between
Tsub, and the glass transformation temperature,
Tg, i.e.,
Tsub/
Tg, which are 0.706 and 0.492 of the CuZr and CoTaB MGTFs, respectively [
20,
23]. Further work should be done to explore the structure evolution. The inhomogeneous structure of the MGs will be characterized by nanoindentation, nano-dynamic mechanical analyzer (nano-DMA) and dynamic atomic force microscopy, as well as high resolution transmission electron microscopy (HR-TEM).
The glassy phase under the indenter is subjected to the plastic and elastic deformation not only in the indentation process but also in the scratching process [
33]. The elastic deformation under the indenter leads to the decrease in the residual scratch depth, i.e.,
dR. [
33].
Figure 5a shows the penetration depth during the nano-scratching process,
dP, and the residual depth after the nano-scratching process,
dR, as functions of various MGTFs. It can be seen that the
dP and the
dR values of the CuZr MGTFs deposited at RT and 473 K are always larger than those of the CoTaB MGTFs. The indentation depth of the MGTFs prepared at RT is deeper than that of the films prepared at 473 K. Meanwhile, compared to CoTaB MGTF, the CuZr MGTF is more easily affected by
Tsub. With regard to the same composition, the
dP values of the films deposited on the substrate at RT are larger than those deposited at 473 K. However, the
dR of the film deposited at 473 K is similar to those at RT. In order to quantitatively characterize, The ratio,
R, is introduced, which is defined as
, reflecting the degree of elastic recovery of the nano-scratch test.
Figure 5b displays the
R value as a function of the scratch distance after 100 μm. With increasing the scratch distance, the alteration of
R displays obvious positive correlation for the CuZr MGTFs deposited at RT and 473 K. However, the value of
R for the CoTaB MGTFs is basically unchanged. The larger elastic recovery indicates the more energy the material can absorb, which results in the less quantity of cracks, suggesting a better wear resistance of materials [
34]. Therefore, the CoTaB MGTFs with larger
R values performs better tribological property.
The wear resistance of materials can be also characterized by means of the scratch width. In general, a better wear resistance will result in the shallower scratch width. During the nano-scratch process, the scratch width,
W, can be calculated as following [
35]:
where
d is the indentation depth,
is an intrinsic geometric parameter of indenter (
= 65.3°).
Figure 5c shows that the scratch width as a function of the scratch distances. As shown, the increased substrate temperature leads to the reduction of
W. Moreover, the scratch width of the CoTaB MGTFs is significantly smaller than that of the CuZr MGTFs, indicating the better tribological property.
During the scratch progress, the lateral force,
Fl, can be calculated as [
35]:
It is strong correlated with the hardness and the modulus, where
hmax is the maximum depth,
Fmax is the maximum load,
E is the elastic modulus, and
τ is the shear strength. As shown in
Figure 3b–e, the reduced
Fl suggests the better wear resistance. As revealed by previous works, when a rigid sphere with a radius of
r is pressed into an elastic/plastic half-space, the load,
Py, which requires to initiate plastic deformation estimated as [
36,
37,
38]:
The
H3/
E2 values of four MGTFs are shown in
Figure 5d. The
H3/
E2 values of the CuZr MGTFs shift from 0.016 to 0.019 with increasing the
Tsub from RT to 473 K. With regard to the CoTaB MGTFs deposed on RT and 473 K, they are 0.061 and 0.078, respectively. It indicates the requirement to initiate plastic deformation for CoTaB MGTFs is obviously larger and it increases with increasing of the substrate temperature. Simultaneously, the value of
H3/
E2 is regarded as a ranking index to predict the anti-wear ability of materials [
39]. The larger
H3/
E2 value suggests a better wear resistance, which is in line with our nano-scratch results.