Optimization of Graphene Nanoplatelets Dispersion and Its Performance in Cement Mortars
Abstract
:1. Introduction
2. Materials and Methods
2.1. Raw Materials
2.2. Optimization of Dispersion Parameters
- (a)
- Optimization of PVP concentration: PVP of 0.02, 0.1, 0.5, 1, and 2% concentration (wt% of the GNPs) were mixed with GNPs (1 g) in 100 mL water and stirred evenly with a glass rod. For each PVP concentration, the number of prepared samples in one group is six. Three mixed GNPs suspensions were subjected to a 30 min ultrasonication, and the other three suspensions were ultrasonicated for 60 min at 650 W. Finally, the absorbance of GNPs suspension was measured after centrifugation at 8000 rpm for 15 min. In order to obtain a stable suspension as quickly as possible. Centrifugation is used to remove the slag in the GNPs suspension, and then take the upper layer solution to measure the absorbance. After the measurement, the solution was cured at a temperature of 20 ± 3 °C and humidity of 95 ± 5%. Then, the absorbance was tested again after curing for 1, 3, and 120 days and the dispersion stability was evaluated by calculating the rate of absorbance loss (R) at 3 and 120 days, respectively. The absorbance loss rate was calculated by Equation (1):
- (b)
- Optimization of ultrasonication time: The GNPs suspension with optimal PVP concentration was used to optimize the ultrasonication time. The absorbance and the color of the GNPs suspension were evaluated on various ultrasonication time of 5, 10, 20, 30, 40, 60, 90, 120, 150, 180, 210, and 240 min. For each ultrasonication time, three mixed GNPs suspensions were tested. The optimal ultrasonication time was then determined.
- (c)
- Optimization of high-speed shear time and rate to replace partial ultrasonication: The GNPs suspension with optimal PVP concentration and ultrasonication time was used to optimize the high-speed shear time and shear. The shear time of 5, 10, and 15 min, and the shear rate of 3000, 5000, and 8000 rpm were selected as variables. For each high-speed shear time and rate, three mixed GNPs suspensions were tested. After similar procedures asin (b), the optimal high-speed shear time and rate were determined by the value of absorbance. It should be noted that since the introduction of the shear treatment might shift the optimal ultrasonication time towards smaller values, thus a proper adjustment to the ultrasonication time was needed according to the experimental results. Finally, according to the above three steps, the optimal dispersion method was determined.
2.3. Mix Proportion and Preparation of GNPs Cement Mortar
2.4. Testing Methods
2.4.1. Setting Time and Flowability
2.4.2. Mechanical Strength Test
2.4.3. Pressure-Sensitive Measurements
3. Results
3.1. Optimization of PVP Concentration
3.2. Optimization of Ultrasonication Time
3.3. Optimization of High-Speed Shear Time and Rate
3.4. Properties of GNPs Cement-Based Materials
3.4.1. Setting Time
3.4.2. Flowability
3.4.3. Flexural and Compressive Strength
3.4.4. Pressure-Sensitive Properties
4. Conclusions
- (1)
- An optimal dispersion method for GNPs in cement-based materials was developed, i.e., 10 mg/mL PVP addition, 15 min high-speed shear time at 8000 rpm, 15 min ultrasonication time, and 15 min centrifugation at 4000 rpm.
- (2)
- The pressure-sensitive properties of cement mortar increased with GNPs dosage increasing. The cement mortar exhibited an optimal pressure sensitivity at 1% GNPs.
- (3)
- The presence of GNPs promoted the hydration process and shortened the initial setting time of cement mortar. However, when the dosage of GNPs was high (0.7 wt%, 1.0 wt%), it would increase the final setting time. The flowability of the cement mortar was reduced with the increment of GNPs dosage.
- (4)
- The incorporation of GNPs in cement mortar could improve their flexural and compressive strength. Moreover, when the GNPs dosage in cement mortar was 1.0%, it had the best effect on the improvement of flexural strength and later compressive strength.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Components | SiO2 | Al2O3 | Fe2O3 | CaO | Mgo | SO3 |
---|---|---|---|---|---|---|
Cement | 21.96 | 4.73 | 3.68 | 65.3 | 2.59 | 0.30 |
Fly ash | 52.2 | 20.81 | 9.35 | 10.86 | 0.60 | 1.06 |
Type | Specific Surface Area (m2/g) | Thickness (nm) | Mean Diameter (μm) | Bulk Density (g/cm3) |
---|---|---|---|---|
GNPs | 150 | 6–8 | 15 | 0.07 |
K-Value | PH | N-Vinyl-2-Pyrrolidinpne | Water | Nitrogen Content | Formic Acid | Ignition Residue |
---|---|---|---|---|---|---|
27.0~32.4 | 3.0~5.0 | ≤0.001% | ≤5.0% | 11.5~12.8% | ≤0.5% | ≤0.1% |
Mix | GNPs (wt% of cement) | W/C | GNPs (kg/m3) | Cement (kg/m3) | Fly Ash (kg/m3) | Quartz Sand (kg/m3) | Water (kg/m3) | Thickener (kg/m3) | Superplasticizer (kg/m3) |
---|---|---|---|---|---|---|---|---|---|
Ref. | 0 | 0.264 | 0 | 570.0 | 684.0 | 455.0 | 150.5 | 0.57 | 2.0 |
M-005 | 0.05 | 0.264 | 0.28 | 570.0 | 684.0 | 455.0 | 150.5 | 0.57 | 2.0 |
M-010 | 0.1 | 0.264 | 0.57 | 570.0 | 684.0 | 455.0 | 150.5 | 0.57 | 2.0 |
M-030 | 0.3 | 0.264 | 1.71 | 570.0 | 684.0 | 455.0 | 150.5 | 0.57 | 2.0 |
M-050 | 0.5 | 0.264 | 2.85 | 570.0 | 684.0 | 455.0 | 150.5 | 0.57 | 2.0 |
M-070 | 0.7 | 0.264 | 3.99 | 570.0 | 684.0 | 455.0 | 150.5 | 0.57 | 2.0 |
M-100 | 1.0 | 0.264 | 5.70 | 570.0 | 684.0 | 455.0 | 150.5 | 0.57 | 2.0 |
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Zhou, Y.; Wang, Y.; Gao, T.; Ling, Y.; Jiang, N.; Tawfek, A.M.; Yuan, H. Optimization of Graphene Nanoplatelets Dispersion and Its Performance in Cement Mortars. Materials 2022, 15, 7308. https://doi.org/10.3390/ma15207308
Zhou Y, Wang Y, Gao T, Ling Y, Jiang N, Tawfek AM, Yuan H. Optimization of Graphene Nanoplatelets Dispersion and Its Performance in Cement Mortars. Materials. 2022; 15(20):7308. https://doi.org/10.3390/ma15207308
Chicago/Turabian StyleZhou, Yong, Yuliang Wang, Tianming Gao, Yifeng Ling, Nengdong Jiang, Abdullah M. Tawfek, and Huaqiang Yuan. 2022. "Optimization of Graphene Nanoplatelets Dispersion and Its Performance in Cement Mortars" Materials 15, no. 20: 7308. https://doi.org/10.3390/ma15207308
APA StyleZhou, Y., Wang, Y., Gao, T., Ling, Y., Jiang, N., Tawfek, A. M., & Yuan, H. (2022). Optimization of Graphene Nanoplatelets Dispersion and Its Performance in Cement Mortars. Materials, 15(20), 7308. https://doi.org/10.3390/ma15207308