Next Article in Journal
Machine-Learning-Based Characterization and Inverse Design of Metamaterials
Previous Article in Journal
Novel Collagen Membrane Formulations with Irinotecan or Minocycline for Potential Application in Brain Cancer
Previous Article in Special Issue
Evaluation of Fatigue Behavior of Asphalt Field Cores Using Discrete Element Modeling
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Multi-Step Relaxation Characterization and Viscoelastic Modeling to Predict the Long-Term Behavior of Bitumen-Free Road Pavements Based on Polymeric Resin and Thixotropic Filler

by
Carina Emminger
*,
Umut D. Cakmak
and
Zoltan Major
Institute of Polymer Product Engineering, Johannes Kepler University Linz, Altenbergerstraße 69, 4040 Linz, Austria
*
Author to whom correspondence should be addressed.
Materials 2024, 17(14), 3511; https://doi.org/10.3390/ma17143511
Submission received: 3 June 2024 / Revised: 10 July 2024 / Accepted: 12 July 2024 / Published: 15 July 2024

Abstract

:
Asphalt pavements are fundamental to modern transportation infrastructure, requiring elasticity, firmness, and longevity. However, traditional asphalt, based on bitumen, faces several limitations. To improve pavement performance, polymer resins are being used to substitute bitumen and improve requirements. Therefore, a deep understanding of the material behavior is required. This study presents the analysis of the relaxation behavior of a poly(methyl methacrylate)-based pavement and the influence of mineral fillers. An approach using a linear elastic–viscoelastic material model was selected based on evidence and validated across the linear and nonlinear deformation range. The results reveal no influence of the mineral fillers on the relaxation behavior. The presented modification of the linear elastic and viscoelastic modeling reveals accurate results to predict long-term pavement performance. This approach offers a practical method for forecasting asphalt behavior. Further research is needed to incorporate deformation behavior into the model.

1. Introduction

Asphalt pavements are critical components of modern transportation infrastructure, providing the necessary surface for vehicles to travel safely and efficiently. Traditionally, asphalt mixtures have relied on bitumen as a binder due to its adhesive and waterproofing properties [1]. However, bitumen-based asphalt presents several challenges, including limited processability at ambient temperatures [2,3] and significant environmental concerns due to its high global warming potential (GWP) [4]. These limitations have driven the search for alternative materials that can enhance the performance and sustainability of asphalt pavements.
In recent years, polymer resins have emerged as a promising substitute for bitumen in road pavements [1]. Polymeric materials such as styrene–butadiene–styrene (SBS) and ethylene–vinyl acetate (EVA) have proven to improve the durability and resistance of pavements while reducing their GWP [2,5,6,7,8]. Resin-based pavements offer a versatile foundation for customizing properties to meet specific needs. For example, their static friction can be adjusted to improve slip resistance in industrial areas. By incorporating reinforcing agents and other additives, the pavement’s elastic and thermoelastic properties can be tailored to ensure it fulfills the required performance standards for various applications [9]. In addition, the incorporation of thixotropic fillers has been shown to optimize the rheological properties of pavements, addressing issues such as segregation and flow during processing [10,11].
Despite these advancements, a comprehensive understanding of the viscoelastic behavior of polymer-based pavements is essential for predicting their long-term performance [12,13,14]. Moreover, the influence of processing and filler additives and how these can be used to modify pavements are of interest too (cf. [9,15,16]). The behavior of asphalt under various loads can be categorized into three distinct ranges: linear viscoelastic, nonlinear viscoelastic, and destructive [17]. Characterizing the viscoelastic properties, particularly the relaxation behavior, is crucial for developing reliable material models that can forecast the performance and longevity of asphalt pavements under real-world conditions. The standardized viscoelastic characterization is performed with dynamic experimental tests, which are specified by guidelines such as the ASHTO or ASTM specifications [18]. All define the dynamic mechanical complex modulus tests at specified temperatures and frequencies. A master curve can be created from these results, and material parameters can be derived from it for finite element (FE) calculations [19,20]. Bitumen-based and bitumen-free pavements exhibit viscoelastic behavior [15,21,22,23]. Viscoelastic modeling plays a pivotal role in pavement condition assessment, enabling the prediction of material responses to dynamic loads and environmental variations [24,25]. Bai et al. [26] used a viscoelastic model to predict the stress–strain response of asphalt pavements under nonuniform-distributed tire-pavement contact pressure. Asim and Khan [27] used uniaxial tensile stress-relaxation tests to model the viscoelastic behavior of asphalt concrete, whereas Ban et al. [28] conducted creep tests to obtain viscoelastic material properties of pavements. However, all material models were generated in the linear viscoelastic range at small deformations [19,21,24,25,27,28,29]. If higher deformations were considered, the models were extended to viscoplastic [30] or nonlinear viscoelastic behavior [24], which requires further experimental investigations. In this study, a linear elastic–viscoelastic approach for bitumen-free pavements is presented, generated from three-step relaxation tests, within and outside the linear elastic range.
The objective of this study was to gain insights into the relaxation behavior of bitumen-free asphalt pavements and, specifically, the influence of three mineral fillers (i.e., basalt sand (BS), silica sand (SS), and silica dust (SD)). The methodological framework is presented in Figure 1. An experimental three-step compression relaxation measurement was performed (Experimental Characterization). From these results, the influences of the three mineral fillers on the relaxation behavior, as well as on the compression set, were investigated. Moreover, the experimental data were used to determine parameters for a material model, which can be used in numerical analysis (Material Modeling).
Regarding the material model, a linear elastic–viscoelastic approach was used. The linear elastic model was chosen for its simplicity, requiring only two parameters. The viscoelastic behavior was modeled with a Prony series with five parameters, according to the experimental relaxation measurement. The parameters for modeling the long-term behavior were generated and validated across the linear and nonlinear deformation range.

2. Materials and Methods

2.1. Materials

Within this study, seven different material formulations were selected to investigate the influence of three different mineral fillers on the relaxation behavior of bitumen-free asphalt pavements and determine parameters of a Prony series to model the linear viscoelasticity based on five elements of the generalized Maxwell model. A poly(methyl methacrylate) (PMMA)-based resin from Silikal GmbH (Mainhausen, DEU) was used and filled with a thixotropy agent (hydrophilic fumed silica with a specific surface area of 200 m2/g), a binder, a catalysator, and a color pigment to improve processability. The three mineral fillers were silica dust (SD), silica sand (SS), and basalt sand (BS). The difference between SD and SS lies in the particle size. Previous works [15,31] reveal an increase in compressive strength with a higher amount of SD, due to the smaller particle size. The total amount of mineral fillers was 80 wt% but with systematically varying composition for each formulation. The different formulations are presented in Table 1, and the bulk density [32,33,34] of each filler and processing agent is shown in Table 2. F2, F6, and F7 refer to dust-dominant formulations, whereas the remaining are named sand-dominant formulations.
The viscoelastic behavior of these materials and the optimum amount of filler were characterized in a previous study [15]. The materials were provided by RoadPlast Mohr GmbH (Vorarlberg, AUT), and the specimens were cast cylinders with ∅15 mm × 15 mm.

2.2. Methods

2.2.1. Experimental Relaxation Test

For the characterization of the relaxation behavior, three-step relaxation tests were performed. The measurement procedure is shown in Figure 2. The specimens were loaded while controlling displacement with 0.1 mm/s under compression at three different states: −1 mm, −2 mm, and −4 mm. Each position was held for 60 s, and after the relaxation time, the specimen was fully unloaded (back to 0 mm) within 30 s. The experiment was performed with a servo-hydraulic test system (MTS 852, MTS System Corporation, Eden Prairie, MN, USA) under isothermal conditions at 20 °C. The force was recorded with a 10 kN load cell (661.19F-02 Force Transducer-10kN, MTS System Corporation, Eden Prairie, MN, USA). The specimens had a cylindrical shape (∅15 mm × 15 mm). From the experiment, the relaxation behavior at different compression states, the compression set (CS), and the relaxation slope (k) of each material formulation were measured and analyzed.
The CS [%] was calculated according to Equation (1), where h0 is the original specimen height, hi is the specimen height after testing, and hn is the spacer thickness during the measurement. CS was calculated after the final compression step of 4 mm. So, h n = h 0 4 .
C S = h 0 h i h 0 h n × 100
The relaxation slope k [s−1] was calculated according to Equation (2), where FComp is the load; tComp is the time after the compression at each compression level (−1 mm, −2 mm, and −4 mm); and F(ti) is the load after ti, which was set to 2 s. For better comparison, k was normalized to FComp. The exact values are given in Section 3.
k = 1 F C o m p × Δ F Δ t = 1 F C o m p × F t i F C o m p t i t C o m p

2.2.2. Numerical Implementation

Material Modeling for Prony Series Parameters

To predict the relaxation behavior of each material formulation, Prony parameters were determined using MCalibration (MCalibration 7.2.6, Ansys, Canonsburg, PA, USA). Therefore, the Abaqus Linear Elastic–Viscoelastic material model was chosen, due to the simplicity of the linear elastic model, requiring only two parameters. The linear elastic model is used to simulate the compressive deformation, whereby it is considered that the materials do not reveal ideal linear elastic material behavior. The focus of this research is on the determination of the relaxation behavior of the materials, which is modeled with the generalized Maxwell viscoelastic (phenomenological) model. A Prony series with five parameters (Maxwell elements) was chosen for the modeling of the viscoelastic behavior.
The parameters were generated by fitting the experimental data from the relaxation tests of −1 mm and −2 mm compression, as depicted in Figure 3. The figure shows the experimental data (red curves) and the modeled data (blue curves). The error (R2, coefficient of determination) was calculated to analyze how well the experimental results were reproduced by the model. The Poisson’s ratio (ν) was set to 0.3 in all cases. According to the work of Aurangzeb et al. [35], ν was used in the range from 0.25 to 0.35 for asphalt pavements. Gonzalez et al. [36] also used 0.3 as the value for ν. Additionally, 0.3 was chosen because it aligns with commonly accepted values found in related studies, ensuring consistency and comparability of results. It is important to note that the value of ν set to 0.3 is only valid at 20 °C. It has to be adjusted accordingly due to the high-temperature dependence of ν [37,38]. The determined parameters for the Abaqus Linear Elastic–Viscoelastic model of the material formulation F1 are given in Table 3. The values for F2–F7 are given in Table A1, Table A2, Table A3, Table A4, Table A5 and Table A6 in Appendix A.
According to the results presented in Section 3, the material formulation is no longer linear at a deformation of −4 mm. This is due to the higher deformation compared to −1 mm or −2 mm. In contrast, the material was pre-stressed and compacted by the first two measurement cycles, leading to a higher compressive set. For the specified material models, these two reasons lead to large deviations in the calculation of FComp. To apply the linear elastic–viscoelastic model to the results of the −4 mm compression tests, Young’s modulus has to be adjusted by a factor γ, as shown in Equation (3). The predicted moduli of each formulation, the adjusted moduli, and the adjusting factor γ are shown in Table 4. γ was retrieved by dividing the EAdjusted with E, and prior EAdjusted was fitted linear with the experimental data from −4 mm compression.
E A d j u s t e d = γ × E

Virtual Setup

The finite element simulation was performed using Abaqus 2020 (Abaqus CAE, Dassault Systems, FRA). A solid cylinder with dimensions of ∅15 mm × 15 mm was created and meshed using an 8-node linear brick (C3D8) with a mesh size of 0.6 mm. The clamp was modeled as discrete rigid with a diameter of ∅20 mm, using a 4-node 3D bilinear rigid quadrilateral (R3D4) mesh with a size of 2.0 mm. The material properties of the specimen were modeled as Elastic and Viscoelastic, with parameters as described previously. Prior to the performed simulations, a mesh-sensitivity analysis was performed to optimize the mesh size regarding the calculation time of the simulation.
To model the experimental setup, the cylinder was positioned between two clamps: one at the bottom, constrained with the boundary conditions encastre, and another at the top to apply the compressive deformations of −1 mm, −2 mm, and −4 mm. The interaction between the clamps and the cylinder was modeled as surface-to-surface contact, with the clamp as the master surface and the specimen as the slave surface. A tangential behavior with an estimated coefficient of friction of 0.3 was specified as the contact interaction property.
The simulation was executed in two sequential steps: first, compression was applied using a static, general procedure, and subsequently, relaxation was simulated for a duration of 60 s using visco analysis.

Numerical Verification

To validate the results of the FE simulation, three values of the experiment and the simulation were compared. The errors are shown in Figure 4. First, the load at the end of the compression (FComp) was determined. The calculation of FComp in the numerical analysis should be as accurate as possible because it is the beginning of the relaxation calculation. High deviations at this stage cause follow-up errors in the prediction of relaxation. In the second step, the load at the end of the relaxation (FRelax), and in the third, the total relaxation (ARelaxation) were determined, where the relaxation data were integrated over the entire relaxation time, and the deviation in area between the experimental and simulation data was determined. Since one of the objectives was to predict the relaxation behavior, a low deviation from the FE-calculated FRelax from the experimentally measured FRelax was targeted. Moreover, not only was the value at the end of the numerical analysis of interest but also the modeling of the whole relaxation process. Therefore, the ARelaxation of the experiment was compared with the ARelaxation of the FE calculation. Accurate modeling allows the relaxation to be calculated at any time within 60 s.
The relative error (ER) of all three parameters was calculated according to Equation (4), where xSIM is a variable for FComp,SIM, FRelax,SIM, or ARelaxation,SIM from the simulation results, and xEXP is a variable for FComp,EXP, FRelax,EXP, or ARelaxation,EXP from the experimental data.
E R   % = x S I M x E X P x E X P × 100

3. Results

3.1. Results of the Experimental Relaxation Measurements

The experimental results of the three-step relaxation measurements are shown in Figure 5. Figure 5a reveals the material response of all seven material formulations at each compression step, and Figure 5b,c display the relaxation behavior of all formulations at one compression step from −1 mm to −4 mm.
Figure 6 shows the results of the compression set (CS) in order of a decreasing amount of SD and an increasing amount of sand, as well as a decreasing amount of SS.
Figure 7 shows the averages of the relaxation slope k at all compression levels, including the ±standard deviation. Additionally, Table 5 lists the exact values of the results, the averages, and the standard deviation.

3.2. Results of the Numerical Analyses

Figure 8a–c illustrate the results of the finite element (FE) simulation at each compression state for material formulation F1. The results for F2–F7 are presented in Appendix A in Figure A1a–f. Figure 8c presents the results of the simulations with the same modulus used in Figure 8a,b and the adjusted modulus. Further, it highlights the necessity to adjust the moduli to generate good predictions. As shown in Table 4, the EAdjusted of F1 is only 53% of the original modulus E.

3.3. Results of the Verification

The calculated relative errors of the compression load (ER of FComp) between the experimental and the FE-calculated load of all material formulations are presented in Figure 9a. For each material formulation, all ER values for each compression state (−1 mm, −2 mm, and −4 mm) are presented in graduated shades of gray. The errors presented at the −4 mm compression state were calculated with the results of the adjusted modulus (EAdjusted). Figure 9b illustrates the high deviation of FComp of all materials at −4 mm between modulus E values, fitted for −1 mm and −2 mm compression and EAdjusted. Due to the better results with EAdjusted at −4 mm compression, in what follows, the values only show the results obtained with EAdjusted and no longer refer to the results achieved with E.
Figure 10a shows the calculated relative error (ER) of the relaxation load FRelax between the experimental load and the FE-calculated load of all materials for the compression at −1 mm, −2 mm, and −4 mm in shades of gray. Furthermore, the relative error of the areas (ER of ARelaxation) of the total relaxation time for all seven material formulations is presented in Figure 10b for all three compression states.

4. Discussion

The results of the three-step relaxation measurement, shown in Figure 5a–d, reveal a similar relaxation behavior for all seven material formulations at each compression level (−1 mm, −2 mm, and −4 mm). This correlation is also shown in the mean values of the relaxation slope k in Figure 7, which leads to the expected conclusion that regarding the relaxation behavior of the investigated materials, their polymeric matrix is the origin for viscoelasticity, and the mineral fillers have no influence on the relaxation behavior. Furthermore, k exhibited a decrease with an increase in compression from −1 mm to −2 mm but stayed constant for −2 mm and −4 mm. The work of Liu et al. [39] shows that relaxation decreases after passing the yield point in glassy polymers in tension and compression. This states a decrease in k for the higher compression at −2 mm and −4 mm. However, the relaxation behavior of the materials was similar (see Figure 5), and the compression behavior showed a more nonlinear behavior with an increased compression state. As shown in Figure 5b, all material formulations show a linear behavior, whereas in Figure 5c, F5, F6, and F7 already show a nonlinear behavior. Proceeding to the higher compression level, as shown in Figure 5d, only F2 and F4 remain linear, whereas all other formulations show pronounced nonlinearity. The increase in nonlinearity with an increase in compression was already studied in [15], which revealed that the material formulations with a higher amount of SD (also referred to as dust-dominant formulation) show a stiffer behavior compared to sand-dominant formulations. Dust-dominant formulations reveal a more linear compression behavior too, whereas sand-dominant materials show a broader load-carrying plateau.
The examined compression set (CS), shown in Figure 6, points to the influence of mineral fillers. A significant difference in the CS was observed for all material formulations. The results indicated that formulations with greater variation in the filler particle size had greater variation in the CS. F7 and F4 were the only formulations that contained both SD and SS and, therefore, had the highest variation in particle size and the highest CS. This finding led to the conclusion that the more particles of the same size, the more constant the value of the CS. This was observed in F3 (20 wt% SD: 60 wt% BS), F5 (10 wt% SS: 70 wt% BS), and F6 (10 wt% SD: 70 wt% BS). The results also showed that a higher number of small particles led to a lower CS than larger particles (F2 (20 wt% SD: 60 wt% BS) vs. F1 (80 wt% BS)).
The fitted material models reveal good simulation results. Figure 8a–c show the experimental data in comparison to the results of the simulation for F1. For −1 mm (Figure 8a) and −2 mm (Figure 8b), the compression behavior as well as the relaxation behavior were reproduced with high accuracy. This is also shown in the low values of relative error of FComp in Figure 9a (6.7% at −1 mm and 9.3% at −2 mm), the relative error of FRelax in Figure 10a (11.4% at −1 mm and 1.6% at −2 mm), and the error of ARelaxation in Figure 10b (7.7% at −1 mm and 3.4% at −2 mm). For higher compression states, the compression behavior was found to be far too stiff, as shown in Figure 8c. Hence, the implementation of γ to adjust modulus E was necessary to predict good results. With the adjusted modulus EAdjusted, the prediction of FComp is possible with good quality, as shown in Figure 9b. Only F2 and F4 would have predicted good results without EAdjusted, due to their highly linear behavior. This is also demonstrated by the high values of γ (F2 1.00 and F4 0.88), whereas high nonlinear formulations require low γ values like F1 and F5 (0.53 and 0.45). Comparing the error of FComp in Figure 9a, it can be inferred that all material formulations revealed low deviations between the experimental and the FE-calculated load values, except for F5, which showed high deviations for the results of −1 mm and −2 mm (15.4% and 25%). As F5 has a lower content of SD, a significant nonlinearity is observed at −2 mm (see Figure 5c), and the fitted modulus is an average of both compression states and, therefore, shows higher deviations. As mentioned above, F6 and F7 behaved nonlinearly at −2 mm too, which exhibited a higher deviation from −1 mm (0.7%) to −2 mm (14.7%) for F6. Interestingly, F7 showed a higher deviation for −1 mm (12.1%) compared to −2 mm (5.8%). The modeling fitted Young’s modulus for both load cases in one step, and in this case, it fitted the second load case better than the first.
To conclude on the relaxation behavior, an exact calculation of FComp is required, because it is the beginning of the relaxation calculation and can cause follow-up errors. Figure 10a illustrates the error of FRelax for all material formulations, while Figure 10b depicts the error of ARelaxation. Interestingly, no direct correlation was observed between the error of ARelaxation and the error of FRelax. Using the material parameters, the relaxation load FRelax FRelax could be predicted with a deviation of 15% from the experimental results for most materials and load cases. However, formulations F3 and F4 exhibited higher deviations. F3 had an error of 26% at −4 mm compression. The relaxation behavior was also modeled using experimental data from −1 mm and −2 mm compressions. Due to reduced relaxation at −4 mm, indicated by a decrease in the relaxation time constant with increased compression, the model requires further refinement to yield accurate predictions. F4 showed an error of 17% for −1 mm and 22% for −2 mm compressions. For −4 mm compression, the error was below 5%. According to the decreased relaxation time constant at higher compression levels, the calibrated model predicted too low relaxation for small deformations.
The deviation in ARelaxation was below 5% for more than half of the materials and load cases, with only 5 out of 21 cases revealing deviations higher than 10%. Notably, F2 exhibited a 16% deviation at −4 mm, and F3 showed a 22% deviation at −4 mm. These higher deviations are due to the variation in relaxation at higher compression levels, as previously discussed. F4, with a 13% deviation at −2 mm, reflected higher deviations in FRelax, while F5, with deviations of 13% at −1 mm and 15% at −2 mm, indicated follow-up errors from the high deviations of FComp at −1 mm and −2 mm compressions. However, FRelax results for these formulations still showed a deviation below 15%.

5. Conclusions

To conclude, the results of the experimental investigations revealed that mineral fillers have no influence on the relaxation behavior of the different material formulations but influence the stiffness of the compression behavior. They also affected the compression set (CS) according to particle sizes and their distribution; with higher content of smaller particles (SD), a lower CS was observed and vice versa. Further, in formulations with more different particles, the CS revealed higher values than for formulations with only one or two types of particles.
The investigated linear elastic–viscoelastic approach and the used material models reveal good results with respect to FComp, FRelax, and ARelaxation, which enables a prediction of the relaxation behavior and the long-term behavior of the different material formulations. The results highlight the applicability and the limitations of the linear elastic model. For low-compression deformations, the linear elastic–viscoelastic approach fits the compression behavior as well as the relaxation behavior. For higher deformations, the linear elastic model reveals stiff results, but the limitations can be extended with the adjusted modulus and the required adjusting factor γ. This enables an exact prediction of the compression force for higher nonlinear deformations. However, in the current study, the compression behavior was not exactly reproduced with the adjusted version.
These results highlight an understanding of the composition and influence of mineral fillers in bitumen-free asphalt pavements. The presented modeling approach enables an uncomplicated parameter fitting, which can be used for numerical analysis to predict the composition of material formulations for desired mechanical properties in the application. However, compressive deformation is only accurately modeled in the linear elastic range. Further investigations are required for a detailed simulation of compression in the nonlinear range. Moreover, the material model can be extended by damage hypotheses, but these require additional experimental studies.

Author Contributions

Conceptualization, U.D.C. and C.E.; methodology, U.D.C.; software, C.E.; validation, C.E. and U.D.C.; formal analysis, C.E. and U.D.C.; investigation, C.E. and U.D.C.; resources, Z.M.; data curation, C.E.; writing—original draft preparation, C.E. and U.D.C.; writing—review and editing, U.D.C. and Z.M.; visualization, C.E. and U.D.C.; supervision, U.D.C. and Z.M.; project administration, C.E. and U.D.C.; funding acquisition, Z.M. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding, and the APC was funded by the Johannes Kepler Open Access Publishing Fund and the federal state of Upper Austria.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The original contributions presented in the study are included in the article, further inquiries can be directed to the corresponding author.

Acknowledgments

The authors acknowledge Emanuel Mohr (RoadPlast Mohr GmbH, Vorarlberg, Austria) for the preparation of the material formulations.

Conflicts of Interest

The authors declare no conflicts of interest.

Appendix A

In the following tables (Table A1, Table A2, Table A3, Table A4, Table A5 and Table A6), the parameters generated with MCalibration for the material formulations F2 to F7 are presented. The used model was the Abaqus Linear Elastic–Viscoelastic.
Table A1. Prony parameters of F2 from the relaxation measurement for the FE software Abaqus.
Table A1. Prony parameters of F2 from the relaxation measurement for the FE software Abaqus.
Parametersgikiτi,tEν
Units--sMPa-
10.34960.34981.7918.170.3
20.03360.07624.95
30.03130.03745.91
40.19660.179749.69
50.20190.161251.69
Table A2. Prony parameters of F3 from the relaxation measurement for the FE software Abaqus.
Table A2. Prony parameters of F3 from the relaxation measurement for the FE software Abaqus.
Parametersgikiτi,tEν
Units--sMPa-
10.02420.88450.4029.500.3
20.00250.00323.92
30.01810.001428.55
40.72550.026361.78
50.22970.0550118.15
Table A3. Prony parameters of F4 from the relaxation measurement for the FE software Abaqus.
Table A3. Prony parameters of F4 from the relaxation measurement for the FE software Abaqus.
Parametersgikiτi,tEν
Units--sMPa-
10.25800.34580.7024.240.3
20.23870.23943.26
30.06830.092125.62
40.10150.084036.68
50.15580.123256.35
Table A4. Prony parameters of F5 from the relaxation measurement for the FE software Abaqus.
Table A4. Prony parameters of F5 from the relaxation measurement for the FE software Abaqus.
Parametersgikiτi,tEν
Units--sMPa-
10.34410.34411.5133.460.3
20.20690.20692.83
30.11250.112511.94
40.05830.058352.44
50.10080.100860.17
Table A5. Prony parameters of F6 from the relaxation measurement for the FE software Abaqus.
Table A5. Prony parameters of F6 from the relaxation measurement for the FE software Abaqus.
Parametersgikiτi,tEν
Units--sMPa-
10.29560.35580.321.260.3
20.23790.23642.8
30.16190.154316.7
40.07370.011748
50.02350.073056
Table A6. Prony parameters of F7 from the relaxation measurement for the FE software Abaqus.
Table A6. Prony parameters of F7 from the relaxation measurement for the FE software Abaqus.
Parametersgikiτi,tEν
Units--sMPa-
10.00650.76790.3025.440.3
20.00240.07422.81
30.00230.085415.46
40.53980.000163.72
500.000293.33
In Figure A1a–f, the results of the FE calculations are presented for all three load cases and compared to the experimental data. The presented results for −4 mm compression were calculated with the adjusted modulus. The red curves present the experimental values, and the blue curves show the calculated data. The solid lines show the compression at −1 mm, the dashed line shows the compression at −2 mm, and the dash-dotted line shows the compression at −4 mm.
Figure A1. Results of the FE calculations for all three load cases. For the −4 mm compression, the adjusted modulus was used: (a) F2, (b) F3, (c) F4, (d) F5, (e) F6, and (f) F7. The solid lines represent the −1 mm, the dashed line the −2 mm, and the dash-dotted line the −4 mm compression.
Figure A1. Results of the FE calculations for all three load cases. For the −4 mm compression, the adjusted modulus was used: (a) F2, (b) F3, (c) F4, (d) F5, (e) F6, and (f) F7. The solid lines represent the −1 mm, the dashed line the −2 mm, and the dash-dotted line the −4 mm compression.
Materials 17 03511 g0a1aMaterials 17 03511 g0a1b

References

  1. Mallick, R.B.; El-Korchi, T. Pavement Engineering: Principles and Practice; CRC Press: Boca Raton, FL, USA, 2023. [Google Scholar]
  2. Sienkiewicz, M.; Gnatowski, P.; Malus, M.; Grzegórska, A.; Ipakchi, H.; Jouyandeh, M.; Kucińska-Lipka, J.; Navarro, F.J.; Saeb, M.R. Eco-friendly modification of bitumen: The effects of rubber wastes and castor oil on the microstructure, processability and properties. J. Clean. Prod. 2024, 447, 141524. [Google Scholar] [CrossRef]
  3. Yuliestyan, A.; Cuadri, A.A.; García-Morales, M.; Partal, P. Binder Design for Asphalt Mixes with Reduced Temperature: EVA Modified Bitumen and its Emulsions. Transp. Res. Procedia 2016, 14, 3512–3518. [Google Scholar] [CrossRef]
  4. Saberi, F.; Fakhri, M.; Azami, A. Evaluation of warm mix asphalt mixtures containing reclaimed asphalt pavement and crumb rubber. J. Clean. Prod. 2017, 165, 1125–1132. [Google Scholar] [CrossRef]
  5. Bao, B.; Liu, J.; Li, S.; Si, C.; Zhang, Q. Laboratory Evaluation of the Relationship of Asphalt Binder and Asphalt Mastic via a Modified MSCR Test. Coatings 2023, 13, 304. [Google Scholar] [CrossRef]
  6. Dehouche, N.; Kaci, M.; Mokhtar, K.A. Influence of thermo-oxidative aging on chemical composition and physical properties of polymer modified bitumens. Constr. Build. Mater. 2012, 26, 350–356. [Google Scholar] [CrossRef]
  7. Fan, S.; Zhu, H.; Lu, Z. Fatigue Behavior and Healing Properties of Aged Asphalt Binders. J. Mater. Civ. Eng. 2022, 34, 04022117. [Google Scholar] [CrossRef]
  8. Mazzoni, G.; Stimilli, A.; Cardone, F.; Canestrari, F. Fatigue, self-healing and thixotropy of bituminous mastics including aged modified bitumens and different filler contents. Constr. Build. Mater. 2017, 131, 496–502. [Google Scholar] [CrossRef]
  9. Partl, M.N. Towards improved testing of modern asphalt pavements. Mater. Struct. 2018, 51, 166. [Google Scholar] [CrossRef]
  10. Mewis, J.; Wagner, N.J. Thixotropy. Adv. Colloid Interface Sci. 2009, 147–148, 214–227. [Google Scholar] [CrossRef] [PubMed]
  11. Miglietta, F.; Tsantilis, L.; Baglieri, O.; Santagata, E. A new approach for the evaluation of time–temperature superposition effects on the self-healing of bituminous binders. Constr. Build. Mater. 2021, 287, 122987. [Google Scholar] [CrossRef]
  12. Zhao, R.; Jing, F.; Wang, R.; Cai, J.; Zhang, J.; Wang, Q.; Xie, H. Influence of oligomer content on viscosity and dynamic mechanical properties of epoxy asphalt binders. Constr. Build. Mater. 2022, 338, 127524. [Google Scholar] [CrossRef]
  13. Tan, G.; Wang, W.; Cheng, Y.; Wang, Y.; Zhu, Z. Master Curve Establishment and Complex Modulus Evaluation of SBS-Modified Asphalt Mixture Reinforced with Basalt Fiber Based on Generalized Sigmoidal Model. Polymers 2020, 12, 1586. [Google Scholar] [CrossRef] [PubMed]
  14. Jing, F.; Wang, R.; Zhao, R.; Li, C.; Cai, J.; Ding, G.; Wang, Q.; Xie, H. Enhancement of Bonding and Mechanical Performance of Epoxy Asphalt Bond Coats with Graphene Nanoplatelets. Polymers 2023, 15, 412. [Google Scholar] [CrossRef] [PubMed]
  15. Emminger, C.; Cakmak, U.D.; Lackner, M.; Major, Z. Mechanical Characterization of Asphalt Mixtures Based on Polymeric Resin and Thixotropic Filler as a Substitute for Bitumen. Coatings 2023, 13, 932. [Google Scholar] [CrossRef]
  16. Antunes, V.; Freire, A.C.; Quaresma, L.; Micaelo, R. Influence of the geometrical and physical properties of filler in the filler–bitumen interaction. Constr. Build. Mater. 2015, 76, 322–329. [Google Scholar] [CrossRef]
  17. Luo, X.; Luo, R.; Lytton, R.L. Characterization of Fatigue Damage in Asphalt Mixtures Using Pseudostrain Energy. J. Mater. Civ. Eng. 2013, 25, 208–218. [Google Scholar] [CrossRef]
  18. Liu, H.; Zeiada, W.; Al-Khateeb, G.G.; Shanableh, A.; Samarai, M. A framework for linear viscoelastic characterization of asphalt mixtures. Mater. Struct. 2020, 53, 32. [Google Scholar] [CrossRef]
  19. Liu, H.; Luo, R. Development of master curve models complying with linear viscoelastic theory for complex moduli of asphalt mixtures with improved accuracy. Constr. Build. Mater. 2017, 152, 259–268. [Google Scholar] [CrossRef]
  20. Tschoegl, N.W. The Phenomenological Theory of Linear Viscoelastic Behavior: An Introduction; Springer: Berlin/Heidelberg, Germany, 1989. [Google Scholar]
  21. Bai, T.; Hu, Z.; Hu, X.; Liu, Y.; Fuentes, L.; Walubita, L.F. Rejuvenation of short-term aged asphalt-binder using waste engine oil. Can. J. Civ. Eng. 2020, 47, 822–832. [Google Scholar] [CrossRef]
  22. Zhang, Y.; Ma, T.; Ling, M.; Zhang, D.; Huang, X. Predicting Dynamic Shear Modulus of Asphalt Mastics Using Discretized-Element Simulation and Reinforcement Mechanisms. J. Mater. Civ. Eng. 2019, 31, 04019163. [Google Scholar] [CrossRef]
  23. Blab, R.; Harvey, J.T. Modeling Measured 3D Tire Contact Stresses in a Viscoelastic FE Pavement Model. Int. J. Geomech. 2002, 2, 271–290. [Google Scholar] [CrossRef]
  24. Khurshid, A.; Khan, R.; Khan, D.; Jamal, H.; Hasan, M.R.M.; Khedher, K.M.; Salem, M.A. Micromechanical modeling for analyzing non-linear behavior of flexible pavements under truck loading. Case Stud. Constr. Mater. 2024, 20, e02754. [Google Scholar] [CrossRef]
  25. Keshavarzi, B.; Kim, Y.R. A viscoelastic-based model for predicting the strength of asphalt concrete in direct tension. Constr. Build. Mater. 2016, 122, 721–727. [Google Scholar] [CrossRef]
  26. Bai, T.; Cheng, Z.; Hu, X.; Fuentes, L.; Walubita, L.F. Viscoelastic modelling of an asphalt pavement based on actual tire-pavement contact pressure. Road Mater. Pavement Des. 2021, 22, 2458–2477. [Google Scholar] [CrossRef]
  27. Asim, M.; Khan, R.; Ahmed, A.; Ali, Q. Numerical modeling of nonlinear behavior of asphalt concrete. Development 2018, 5. [Google Scholar]
  28. Ban, H.; Im, S.; Kim, Y.-R. Nonlinear viscoelastic approach to model damage-associated performance behavior of asphaltic mixture and pavement structure. Can. J. Civ. Eng. 2013, 40, 313–323. [Google Scholar] [CrossRef]
  29. Luo, R.; Liu, H. Improving the Accuracy of Dynamic Modulus Master Curves of Asphalt Mixtures Constructed Using Uniaxial Compressive Creep Tests. J. Mater. Civ. Eng. 2017, 29, 04017032. [Google Scholar] [CrossRef]
  30. Aigner, E.; Lackner, R.; Eberhardsteiner, J. Multiscale viscoelastic−viscoplastic model for the prediction of permanent deformation in flexible pavements. Int. J. Mult. Comp. Eng. 2012, 10, 615–634. [Google Scholar] [CrossRef]
  31. Horvat, B.; Ducman, V. Influence of Particle Size on Compressive Strength of Alkali Activated Refractory Materials. Materials 2020, 13, 2227. [Google Scholar] [CrossRef]
  32. Quarzwerke GmbH. Quarzmehl 6.400, (Sicherheitsdatenblatt (gemäß Verordnung (EG) 1907/2006 und Verordnung (EG) 1272/2008)). 2014. [Google Scholar]
  33. Scherf GmbH. Basaltsand 0,2-1,9 mm. 2021. [Google Scholar]
  34. Strobel Quarzsand GmbH. Kristall Quarzsand feuergetrocknet o. haldenfeucht Feinstquarzsande. (Sicherheitsdatenblatt (gemäß Verordnung (EG) 1907/2006, Verordnung (EG) 1272/2008, und Verordnung (EG) 830/2015)). 2017. [Google Scholar]
  35. Aurangzeb, Q.; Ozer, H.; Al-Qadi, I.L.; Hilton, H.H. Viscoelastic and Poisson’s ratio characterization of asphalt materials: Critical review and numerical simulations. Mater. Struct. 2017, 50, 49. [Google Scholar] [CrossRef]
  36. González, J.M.; Canet, J.M.; Oller, S.; Miró, R. A viscoplastic constitutive model with strain rate variables for asphalt mixtures—Numerical simulation. Comput. Mater. Sci. 2007, 38, 543–560. [Google Scholar] [CrossRef]
  37. Hofko, B. Hot Mix Asphalt under Cyclic Compressive Loading: Towards an Enhanced Characterization of Hot Mix Asphalt under Cyclic Compressive Loading (Zugl.: Wien, TU, Diss., 2011); Südwestdeutscher Verlag für Hochschulschriften: Saarbrücken, Germany, 2012. [Google Scholar]
  38. Graziani, A.; Bocci, M.; Canestrari, F. Complex Poisson’s ratio of bituminous mixtures: Measurement and modeling. Mater. Struct. 2014, 47, 1131–1148. [Google Scholar] [CrossRef]
  39. Liu, J.; Zheng, Y.; Zhao, Z.; Yuan, M.; Tsige, M.; Wang, S.-Q. Investigating nature of stresses in extension and compression of glassy polymers via stress relaxation. Polymer 2020, 202, 122517. [Google Scholar] [CrossRef]
Figure 1. Methodological framework.
Figure 1. Methodological framework.
Materials 17 03511 g001
Figure 2. The procedure of the three-step relaxation test.
Figure 2. The procedure of the three-step relaxation test.
Materials 17 03511 g002
Figure 3. Linear elastic and Prony series fit of the experimental relaxation data at −1 mm and −2 mm compression, with error (R2), the coefficient of determination, and metric for understanding the proportion of variance fitted by the model.
Figure 3. Linear elastic and Prony series fit of the experimental relaxation data at −1 mm and −2 mm compression, with error (R2), the coefficient of determination, and metric for understanding the proportion of variance fitted by the model.
Materials 17 03511 g003
Figure 4. Illustration of the error calculation of the whole relaxation time.
Figure 4. Illustration of the error calculation of the whole relaxation time.
Materials 17 03511 g004
Figure 5. Results of the experimental relaxation measurement: (a) relaxation data of the whole measurement cycle; (b) relaxation data of all formulations at the first compression step at −1 mm; (c) relaxation data of all formulations at the second compression step at −2 mm; (d) relaxation data of all formulations at the third compression step at −4 mm.
Figure 5. Results of the experimental relaxation measurement: (a) relaxation data of the whole measurement cycle; (b) relaxation data of all formulations at the first compression step at −1 mm; (c) relaxation data of all formulations at the second compression step at −2 mm; (d) relaxation data of all formulations at the third compression step at −4 mm.
Materials 17 03511 g005aMaterials 17 03511 g005b
Figure 6. Compression set (CS) of all material formulations after 73.5% compression.
Figure 6. Compression set (CS) of all material formulations after 73.5% compression.
Materials 17 03511 g006
Figure 7. Average of the relaxation slope k of all three compression levels.
Figure 7. Average of the relaxation slope k of all three compression levels.
Materials 17 03511 g007
Figure 8. Results of the FE simulation of material formulation F1: (a) results at −1 mm compression; (b) results at −2 mm compression; (c) results at −4 mm compression; the blue curve shows the results with the same E as for −1 mm and −2 mm, and the green curve presents the results with the adjusted modulus.
Figure 8. Results of the FE simulation of material formulation F1: (a) results at −1 mm compression; (b) results at −2 mm compression; (c) results at −4 mm compression; the blue curve shows the results with the same E as for −1 mm and −2 mm, and the green curve presents the results with the adjusted modulus.
Materials 17 03511 g008
Figure 9. Error calculation (ER) of the experimentally determined load at the end of the compression and the FE calculated one for each material formulation: (a) error of FComp at all compression states of all material formulations with EAdjusted at −4 mm; (b) error of FComp at −4 mm in comparison of the modulus E, used for −1 mm and −2 mm, and EAdjusted.
Figure 9. Error calculation (ER) of the experimentally determined load at the end of the compression and the FE calculated one for each material formulation: (a) error of FComp at all compression states of all material formulations with EAdjusted at −4 mm; (b) error of FComp at −4 mm in comparison of the modulus E, used for −1 mm and −2 mm, and EAdjusted.
Materials 17 03511 g009
Figure 10. (a) Error calculation of the experimentally determined load at the end of the relaxation and the FE-calculated one for each material formulation at each compression state; (b) error calculation of the experimentally determined relaxation area ARelaxation,Exp and the FE-calculated one ARelaxation,Sim for each material formulation at each compression state.
Figure 10. (a) Error calculation of the experimentally determined load at the end of the relaxation and the FE-calculated one for each material formulation at each compression state; (b) error calculation of the experimentally determined relaxation area ARelaxation,Exp and the FE-calculated one ARelaxation,Sim for each material formulation at each compression state.
Materials 17 03511 g010
Table 1. Material formulations with the amount of fillers.
Table 1. Material formulations with the amount of fillers.
Material
Formulation
Silica Dust (SD) in wt%Silica Sand (SS) in wt%Basalt Sand (BS) in wt%Ratio
Dust–Sand
F100800:80
F22006020:60
F3020600:80
F455705:75
F5010700:80
F61007010:70
F715155015:65
Table 2. Fillers and processing agents and their bulk density.
Table 2. Fillers and processing agents and their bulk density.
Filler/Processing AgentBulk Density [g/cm3]
Silica dust2.65
Silica Sand2.65
Basalt sand2.71
Thixotropy agent2.2
Pigment4.6
Catalysator0.62
Binder0.98
Table 3. Prony parameters of F1 from the relaxation measurement using the FE software Abaqus 2020.
Table 3. Prony parameters of F1 from the relaxation measurement using the FE software Abaqus 2020.
Parametersgikiτi,tEν
Units--sMPa-
10.360440.35040.5033.80.3
20.150960.19103.23
30.101810.09528.62
40.052110.052422.06
50.117540.116346.30
Table 4. Young’s moduli (E) and adjusted Young’s moduli (EAdjusted) of all material formulations.
Table 4. Young’s moduli (E) and adjusted Young’s moduli (EAdjusted) of all material formulations.
Material FormulationE
[MPa]
EAdjusted
[MPa]
Γ
[-]
F133.8018.000.53
F218.1718.171.00
F329.5014.750.50
F424.2421.220.88
F533.4615.000.45
F621.2614.300.67
F725.4420.000.79
Table 5. Calculated relaxation slope k at all compression levels.
Table 5. Calculated relaxation slope k at all compression levels.
Material
Formulation
k @−1 mm
[s−1]
k @−2 mm
[s−1]
k @−4 mm
[s−1]
F1−0.2045−0.1995−0.1734
F2−0.1864−0.1747−0.1727
F3−0.2043−0.1925−0.1816
F4−0.2017−0.1888−0.1830
F5−0.2174−0.1887−0.1855
F6−0.2144−0.1857−0.1846
F7−0.1956−0.1765−0.1817
Average−0.2035−0.1866−0.1804
Standard deviation±0.0106±0.0087±0.0052
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Emminger, C.; Cakmak, U.D.; Major, Z. Multi-Step Relaxation Characterization and Viscoelastic Modeling to Predict the Long-Term Behavior of Bitumen-Free Road Pavements Based on Polymeric Resin and Thixotropic Filler. Materials 2024, 17, 3511. https://doi.org/10.3390/ma17143511

AMA Style

Emminger C, Cakmak UD, Major Z. Multi-Step Relaxation Characterization and Viscoelastic Modeling to Predict the Long-Term Behavior of Bitumen-Free Road Pavements Based on Polymeric Resin and Thixotropic Filler. Materials. 2024; 17(14):3511. https://doi.org/10.3390/ma17143511

Chicago/Turabian Style

Emminger, Carina, Umut D. Cakmak, and Zoltan Major. 2024. "Multi-Step Relaxation Characterization and Viscoelastic Modeling to Predict the Long-Term Behavior of Bitumen-Free Road Pavements Based on Polymeric Resin and Thixotropic Filler" Materials 17, no. 14: 3511. https://doi.org/10.3390/ma17143511

APA Style

Emminger, C., Cakmak, U. D., & Major, Z. (2024). Multi-Step Relaxation Characterization and Viscoelastic Modeling to Predict the Long-Term Behavior of Bitumen-Free Road Pavements Based on Polymeric Resin and Thixotropic Filler. Materials, 17(14), 3511. https://doi.org/10.3390/ma17143511

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop