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Article

A Novel Strategy for the Preparation of Supported Pd as an Efficient Catalyst for the Hydrogenation of Nitrobenzene in Mild Conditions

1
School of Chemical Engineering, Zhengzhou University, Zhengzhou 450001, China
2
College of Food and Drug, Luoyang Normal University, Luoyang 471934, China
3
Henan Key Laboratory of Function-Oriented Porous Materials, College of Chemistry and Chemical Engineering, Luoyang Normal University, Luoyang 471934, China
*
Authors to whom correspondence should be addressed.
Catalysts 2023, 13(11), 1438; https://doi.org/10.3390/catal13111438
Submission received: 9 October 2023 / Revised: 3 November 2023 / Accepted: 13 November 2023 / Published: 14 November 2023
(This article belongs to the Special Issue Editorial Board Members’ Collection Series: Green Catalysts)

Abstract

:
An advanced strategy was developed for the synthesis of molecular sieve-supported Pd catalysts. In this method, reductant containing C=C was in-situ prepared and pre-dispersed in the pore of the zeolites. The C=C group in the reductant can reduce the Pd2+ to Pd0 efficiently, leading to the formation of small and uniform Pd nanoparticles (~2 nm). The physical and chemical properties of the catalyst were characterized by XRD, TEM, XPS (ICP-OES), N2 isothermal adsorption-desorption, and H2-TPR. These catalysts showed high catalytic performance for the hydrogenation of nitrobenzene to aniline. All the TOFs for 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR with 1.5 wt% Pd loading are higher than 1000 h−1 at 30 °C and 0.1 MPa H2. Meanwhile, kinetic analysis for 2.0 Pd/Y was carried out, and an apparent activation energy of 28.88 kJ mol−1 was obtained, which is lower than most of the reported values in the literature. Furthermore, these catalysts were stable and recyclable.

1. Introduction

Heterogeneous catalysis is a commonly used strategy in many chemical processes [1,2]. Various elements, including metal [3,4,5,6,7,8] and non-metal [9], have been developed as catalytic active components. In these catalytic active elements, noble metals have attracted much attention for the catalytic hydrogenation or oxidation process due to the suitable empty d orbitals, which led to high catalytic activity, high selectivity, and mild reaction conditions [10]. In most cases, the catalytic performances of the noble metal catalysts are closely related to their particle size. A small and uniform particle size is essential for the desired performance [11]. Otherwise, high dispersion of particles can enhance the atom utilization of the noble metal, which will reduce the catalyst cost. Application of supports is efficient for the dispersion of noble metals [12,13].
Until now, various materials, including carbon [14], zeolites [15,16,17], metal oxide [18,19,20], and metal-organic frameworks [21], have been explored as supports for the synthesis of supported noble metal catalysts. In these materials, zeolites gain much attention because of their high surface area, high stability, and tunable porosity and acidity [22,23,24]. In the literature, many zeolites supported by noble metal catalysts were prepared by conventional impregnation [25,26] or sol-gel deposition methods [27]. In most of these catalysts, noble metals with <10 nm particle size can be easily obtained. To achieve higher dispersion of noble metals in zeolites, researchers have developed many novel synthesis strategies. For example, by introducing noble metal particles and/or clusters into the gel for zeolites synthesis, encapsulated noble metal with a 2–3 nm particle size in zeolites could be synthesized through hydrothermal methods. Furthermore, these catalysts usually show high stability. However, most of these synthesis processes were complex and took a long time. Thus, the development of a new, easy strategy for the synthesis of zeolites supported by noble metal catalysts is necessary and meaningful.
Hydrogenation of nitrobenzene is an economical method for the production of aniline, azoxybenzene, and azobenzene [28,29,30], which are important intermediates in the fields of dyes, pigments, pharmaceuticals, and agricultural chemicals [31]. However, high pressure, high temperature, and/or long reaction times are generally necessary in current hydrogenation methods, leading to an increase in production costs [32]. Reactions under mild conditions would be favorable for improving industrial efficiency and environmental protection. Therefore, it is of great significance to develop a highly active catalyst for the hydrogenation of nitrobenzene. Noble metals, such as Pt [3,4,5,6] and Pd [7], usually show high catalytic activity in hydrogenation. Especially supported Pd-based catalysts have been developed for the hydrogenation of nitrobenzene. However, the development of an easy and efficient synthesis method for Pd-based catalysts to realize the hydrogenation of nitrobenzene under room temperature and normal pressure is still a challenging task.
In this work, a novel strategy was explored for the synthesis of a zeolite-supported Pd catalyst. As reported in our previous work, chemicals containing C=C groups can act as reductants for the reduction of Pd2+ to Pd0 [21]. Here, in-situ production of reductant is realized in the synthesis of the Pd-based catalyst. By this method, the reductant can be pre-dispersed uniformly in the zeolite. After the introduction of PdCl2, the reduction of Pd2+ to Pd0 will occur uniformly on these reductant sites, leading to the formation of small and uniform Pd nanoparticles. The prepared zeolites supported by Pd catalysts were applied in the hydrogenation of nitrobenzene under room temperature and normal pressure, and a completed nitrobenzene conversion with 100% aniline selectivity was obtained. This work will provide a novel and powerful synthesis strategy for supported Pd-based catalysts.

2. Results and Discussion

2.1. Textural Properties of the Pd/Y, Pd/ZSM-5, and Pd/MOR

Zeolites have a high surface area and high stability due to their porous and crystalline structure. So the zeolites gain much attention from researchers in the field of heterogeneous catalysts. Keeping the zeolitic structure unbroken is essential for the synthesis of zeolites as catalysts. The X-ray diffraction patterns (XRD) of the prepared Pd-based catalysts and the parent zeolites are shown in Figure 1. The catalysts of 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR show typical FAU, MFI, and MOR topological structures, respectively. Meanwhile, compared to the XRD of parent zeolites, no obvious change was observed in the XRD patterns of 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR. These results mean that the synthesis processes did not destroy the crystalline structure of the zeolites [24,33,34,35], although NaOH was used as a catalyst for condensation reactions in the preparation of the catalysts. To study the chemical composition of the zeolites after loading Pd, the inductively coupled plasma spectrometer (ICP) method was applied to determine the n(Si)/n(Al) of the samples (Table 1). It can be seen that the n(Si)/n(Al) value of the sample after loading of Pd is close to that of the parent zeolite. In the synthesis process, the concentration of the NaOH solution applied as the condensation catalyst is only ~0.5 wt%; meanwhile, this process was conducted at room temperature. Thus, no significant difference in the chemical composition of the zeolites is reasonable. This is consistent with the XRD results. Meanwhile, it is reported that the characteristic diffraction peak of the Pd (111) plane should be located at 2θ = 40.1° [36]. However, no apparent peak corresponding to Pd (111) can be observed even in the enlarged figure. This might be caused by the small and uniform Pd particles. ICP results confirmed the presence of Pd in the catalyst. For 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR, the Pd loadings tested by ICP were 1.43 wt%, 1.36 wt%, and 1.39 wt%, respectively (Table 1). Based on the theoretical value (1.5 wt%), it can be concluded that more than 90% of the Pd was successfully introduced into these zeolitic catalysts. Thus, the absence of a diffraction peak of Pd in XRD results implies the presence of small and uniform Pd particles in the catalysts. Otherwise, surface area and pore volume were measured and listed in Table 1. All the prepared Pd-containing catalysts show high surface area and pore volume, and this is caused by the porous structure of the zeolites. Compared with supports (Y, ZSM-5, MOR), prepared catalysts (1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR) have a lower surface area and pore volume, implying the successful loading of Pd, which can block some pores in the zeolite.
The target of the developed synthesis method of the Pd-based catalyst in this work is to get small and uniform Pd nanoparticles showing good catalytic performances in hydrogenation. To get information about Pd particles directly, transmission electron microscope (TEM) images of the prepared catalysts were collected. As shown in Figure 2, many small black spots can be observed on the supports in the images for 1.5 Pd/Y, 1.5 Pd/MOR, and 1.5 Pd/ZSM-5. These black spots confirmed the presence of Pd particles in the catalysts. Particle sizes of the Pd were measured and shown in Figure 2. For 1.5 Pd/Y, 1.5 Pd/MOR, and 1.5 Pd/ZSM-5, the Pd particle sizes are ~1.66, ~2.41, and ~1.64 nm, respectively, illustrating the small and uniform Pd particle size in these catalysts. This is consistent with the absence of a diffraction peak for Pd in the XRD results. Overall, the Pd particle sizes for these samples are around 2 nm. And the difference in these metal particle sizes is not obvious. These results indicate that the synthesis method developed in this work is efficient for the preparation of zeolites supported by Pd catalysts with small and uniform Pd nanoparticles.
In this work, a new synthesis method for a Pd-based catalyst was developed where condensation products of 1,3,5-triformylbenzene and ketone were used as in situ reductants for the reduction of Pd2+ to Pd0. The reduction efficiency of the in-situ-prepared reductants is important for this synthesis strategy. To determine the chemical state of the Pd in the prepared catalyst, X-ray photoelectron spectroscopy (XPS) of 1.5 Pd/Y was collected. As shown in Figure 3a, elements of Na, O, Si, and Al were detected in the composition of Y zeolite. Meanwhile, Pd was also detected, illustrating the successful loading of Pd into zeolite. Figure 3b shows the XPS spectrum of Pd 3d. Two strong peaks located at 335.5 and 340.8 eV are observed, which can be ascribed to Pd0 3d5/2 and Pd0 3d3/2, respectively [37]. Meanwhile, two weak peaks located at 336.8 and 342.0 eV are also detected, which can be assigned to Pd2+ 3d5/2 and Pd2+ 3d3/2, respectively [36]. These results imply that most of the Pd in the catalyst is in Pd0 form, which provides the active sites for hydrogenation. Besides Pd0, a small amount of Pd2+ was also detected in the catalyst. This is a common phenomenon for Pd-based catalysts in the literature [38]. Some surface Pd0 species can be oxidized to Pd2+ in the air, which can be easily detected by XPS, a surface-sensitive characterization method.
As expected, the condensation product of 1,3,5-triformylbenzene and acetone containing C=C bonds can realize the reduction of Pd2+ to Pd0 efficiently. Thus, the reduction method developed in this work provides an in-situ reductant production strategy for the synthesis of Pd-based catalysts.
As reported in our previous work, the C=C group can realize the reduction of Pd2+ to Pd0 through the Wacker reaction [39,40]. When palladium chloride reacted with cyclohexene in an aqueous solution, palladium black was obtained, and the generation of cyclohexanone was detected [40]. By using a base as a catalyst, chemicals with C=C groups can be synthesized by aldol condensation. Thus, in this work, a reducing agent containing C=C groups was in-situ synthesized by aldol condensation between 1,3,5-triformylbenzene and ketone (such as acetone) in the preparation of the catalyst. Based on the characterization results discussed above, the synthesis scheme for zeolites supported by Pd is proposed (Scheme 1). Firstly, 1,3,5-triformylbenzene was introduced into the zeolite uniformly by an impregnation method. Then, ketone solutions and bases (such as NaOH) were added. The base acts as the catalyst in the aldol condensation reaction between 1,3,5-triformylbenzene and ketone. After reacting for a desired time, the aldol condensation product with C=C groups formed uniformly in the zeolite. The C=C group in the condensation product has reduction ability. When PdCl2 is loaded, the Pd2+ can be reduced to Pd0 on these C=C sites in the presence of water through a partial Wacker reaction. The uniform dispersion of the in-situ-formed reducing agent on zeolite can ensure the formation of small and uniform Pd0 nanoparticles, which provide highly active sites for various hydrogenation reactions. This is a novel, easy, and efficient strategy for the synthesis of zeolites supported by Pd catalysts. This method can also be applied to the synthesis of other supported noble metal catalysts.

2.2. Catalytic Tests

Generally, supported Pd-based catalysts with small and uniform Pd0 nanoparticles show high catalytic activity in various reactions such as hydrogenation and oxidation. Zeolites supported by Pd synthesized in this work have satisfied Pd0 dispersion (about 2 nm). The catalytic performance of these catalysts is anticipated. The catalytic performances of 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR on hydrogenation of nitrobenzene were tested, and the results are shown in Figure 4. For comparison, blank reactions with no catalyst and with the catalyst of parent Y zeolite were conducted. The tests were carried out at room temperature (30 °C) and an atmospheric pressure of H2 (0.1 MPa). As anticipated, no product was detected for the blank reactions after reaction for 1 h. For 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR, high nitrobenzene conversion (>70%) and aniline selectivity (>95%) were observed under the same conditions. In particular, 98% nitrobenzene conversion with 100% aniline selectivity was obtained for 1.5 Pd/MOR. The 1.5 Pd/MOR with a particle size of 2.41 nm has the highest catalytic activity of these three catalysts. The slight differences in particles (~1.66, ~2.41, and ~1.64 nm) may not be the main reason for their different catalytic activity. TOF values for the catalysts are calculated based on the results of the catalytic tests. As shown in Figure 4, TOFs for 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR are 1094, 1365, and 1548 h−1, respectively. These values are higher than those of other catalysts for the reduction of nitrobenzene. As listed in Table 2, the TOF of the non-noble metal catalyst Ni/C is only 1 h−1, which is much lower than that of the Pd and Ag-based catalysts. Pd-based catalysts are the most studied for the reduction of nitrobenzene. However, these Pd-based catalysts reported in the literature show great catalytic activity differences. For Pd/ox-CEINs and Pd@CTF, TOFs are 103 and 495 h−1, respectively. In our previous work, the TOF value for a Pd-based catalyst in the reduction of nitrobenzene was enhanced to 984 h−1 by using Pd/CTF as a catalyst. Satisfactorily, in this work, much higher TOF values were obtained. An outstanding TOF value of 1548 h−1 for 1.5 Pd/MOR will give a deep impression to the researchers. These TOF values are much higher than those in the literature, indicating the advantage of the method developed in this work for the synthesis of molecular sieve-supported Pd catalysts with high catalytic activity. Otherwise, the mild reaction conditions applied in this work are competitive and attractive as to energy conservation and operation safety. High conversion (close to complete conversion) couldn’t efficiently reflect the effects of factors including ketone structure and Pd loading on the catalytic performances in the following study. A moderate conversion is proper. However, making the conversion lower by changing the reaction conditions is difficult because the reaction conditions in this work are so mild. In 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR, 1.5 Pd/Y shows a moderate nitrobenzene conversion, which is convenient for further studying the catalytic performances. In the following study, 1.5 Pd/Y was selected as the catalyst for the hydrogenation of nitrobenzene.
Reaction condition: 0.64 mmol of nitrobenzene, 3.0 mg of catalyst, 0.1 MPa H2, 30 °C, 1 h, 1200 rpm.
TG results can give some information about the organic residue in the catalysts. As shown in Figure 5, for all these catalysts, the weight loss mainly occurred in the temperature range of 50–200 °C. The weight loss in this region was caused by the removal of water, and some organic residues were not removed by washing in the synthesis of the Pd-based catalysts. Obvious weight losses were observed in the TG curves of Pd/ZSM-5, Pd/MOR, and Pd/Y, indicating the existence of some organic residue in the prepared catalyst. These residues were adsorbed into the structure of the zeolites. The washing process cannot remove it completely. Meanwhile, the adsorption strengths of the residues in the three zeolites are different, leading to a different weight loss ratio. This might be related to the differences in the microenvironment of these zeolites. Fortunately, these prepared catalysts still show high catalytic performance, although some residue exists in the catalyst. This encourages us to do more work to remove the residue to further enhance the catalytic performance of these catalysts in the future.
Considering Pd nanoparticles are the active sites in the hydrogenation of nitrobenzene, the effect of Pd loading was investigated. As shown in Figure 6, with an increase in Pd loading from 0.5 wt% to 1.5 wt%, the conversion of nitrobenzene increases greatly from 26% to 72%. When the Pd loading is increased to 2.0 wt%, 100% nitrobenzene conversion is obtained. Meanwhile, the selectivity of aniline also increases with an increase in Pd loading. Particularly, 100% nitrobenzene conversion with 100% aniline selectivity was obtained for 2.0 Pd/Y. For 2.5 Pd/Y, similar catalytic performances with 2.0 Pd/Y are observed under the same reaction conditions. In order to better understand the catalytic behavior of palladium, H2-TPR was conducted. As shown in Figure 7, the reduction peaks at ~280, ~360, and ~510 °C are observed. As reported in the literature [45,46,47], Pd2+ is easily reduced to Pd0 at low temperatures (<100 °C). The reduction peak at higher temperatures can be ascribed to the reduction of highly dispersed and/or encapsulated Pd species, which react strongly with the zeolitic support. In this work, most of the Pd was in Pd0 form, and the rest was in Pd2+ form, as illustrated by the XPS result. In 0.5 Pd/Y, there was only one weak peak at ~510 °C, which was caused by the reduction of Pd2+, which might be in the framework of the zeolite having the strongest interaction with the zeolite. For 1.5 Pd/Y, 2.0 Pd/Y, and 2.5 Pd/Y, two peaks at ~360 and ~280 °C might be attributed to the reduction of Pd2+ species inside and outside the zeolite having moderate interaction with the support. Overall, with the increase in Pd loading, the intensity of the reduction peak for Pd2+ outside the zeolite increases. This can be explained by the fact that the amount of reductant formed by in-situ condensation in zeolite is unchanged in the synthesis process. Higher Pd loading means a lower reductant/PdCl2 ratio, which leads to more unreduced Pd2+ species. For 0.5 Pd/Y and 1.5 Pd/Y, all the reduction peaks are very weak, implying excessive reducibility of the in-situ-formed reductant in support of the synthesis of these catalysts. For 2.0 Pd/Y, the amount of unreduced Pd2+ increases, obviously indicating the depleted reducibility of the reductant in support. Thus, with the increase in Pd loading from 0.5% to 2%, the amount of Pd0 in the prepared catalyst increases, leading to higher catalytic activity. Considering the catalytic performance, 2.0 Pd/Y was selected as the catalyst in the following study.
Reaction condition: 0.64 mmol of nitrobenzene, 3.0 mg of catalyst, 0.1 MPa H2, 30 °C, 1 h, 1200 rpm.
As mentioned above, ketones were applied for the in-situ synthesis of reductant, which is essential for the reduction of PdCl2 to Pd0. Ketones, including acetone, butanone, cyclopentenone, and cyclohexanone, were used to study the effect of ketone types on the catalytic performance of the catalyst. As shown in Figure 8, when acetone and butanone were applied to synthesize the reductant, the prepared catalyst showed high catalytic activity (~100% nitrobenzene conversion). However, lower catalytic activities were observed when cyclopentenone and cyclohexanone were used. This is related to the molecular structure of the ketones. Acetone and butanone have chain-type molecular structures, while cyclopentenone and cyclohexanone have cyclic structures. For the introduction of reductant into the zeolite, condensation products derived from chain-type ketones have a smaller steric hindrance than those from cyclic ketones. Thus, the reductant based on chain-type ketones can realize the reduction of Pd2+ to Pd0 in zeolite more efficiently than that based on cyclic ketones, leading to the higher catalytic activity of the catalyst synthesized with the former reductants. Otherwise, the types of ketones do not influence the product selectivity. All the synthesized catalysts based on different ketones show ~100% aniline selectivity.
Stability and recyclability are important for the industrial application of heterogeneous catalysts. Thus, the stability and recyclability of the prepared catalyst were tested. The results are shown in Figure 9. To reveal the real stability of the catalyst, the complete conversion of the reactant should be avoided. Thus, a reaction time of 35 min was selected. In the test, the catalyst separated from the reaction solution was directly used in the next run after drying. Slight decreases in conversion and selectivity were observed after each run. The XRD patterns of the fresh catalyst and the catalyst after the fifth run are shown in Figure 10. After several runs, the intensity of the XRD peaks became lower. This might be caused by the basicity of the product of aniline. It can damage the crystalline structure of the zeolite to some degree. Otherwise, the 2.0 Pd/Y catalyst kept the crystalline structure of the Y zeolite after 5 runs, indicating the acceptable stability of the catalyst. These results imply that the zeolite-supported Pd catalyst synthesized by the novel strategy developed in this work has industrial application potential.
To confirm the reproducibility of the catalytic performance, a scale-up reaction was tested. In this test, 6.4 mmol of nitrobenzene dissolved in ethanol (5 wt% of nitrobenzene in ethanol) and 30 mg of 2.0 Pd/Y were applied. After reaction at 30 °C for 1 h under 0.1 MPa H2, 98% nitrobenzene conversion with 99% aniline selectivity was obtained. This result indicates that the high catalytic performance of the prepared catalyst can be maintained in the scale-up of the reaction to some degree.
Reaction condition: 0.64 mmol of nitrobenzene, 3.0 mg of 2.0 Pd/Y, 0.1 MPa H2, 30 °C, 1 h, 1200 rpm.
Reaction condition: 0.64 mmol of nitrobenzene, 3.0 mg of 2.0 Pd/Y, 0.1 MPa H2, 30 °C, 35 min, 1200 rpm.
The kinetic study can provide some basic parameters for the design of a reactor on an industrial scale-up. In this work, kinetic analysis was conducted by collecting the time course of the reaction at 30, 40, 50, and 60 °C. The initial concentration of nitrobenzene and the concentration of nitrobenzene at a definite reaction time were denoted as c0 and ca, respectively. As shown in Figure 11a–d, the linear relationship between ln(ca/c0) and reaction time indicates that this is a first-order reaction. Figure 11e shows the Arrhenius plot for the hydrogenation of nitrobenzene over 2.0 Pa/Y. The apparent activation energy (Ea) calculated by a linear fitting method is 28.88 kJ mol−1, which is lower than most of the reported values in the literature [48], implying the higher catalytic activity of the catalyst developed in this work. Meanwhile, according to the line intercept in Figure 11e, the pre-exponential factor (A) was determined to be 29.64 s−1. Thus, the Arrhenius equation for hydrogenation of nitrobenzene over 2.0 Pd/Y can be expressed as: k = 29.64 exp(−3473.79/T).
Reaction condition: 0.64 mmol of nitrobenzene (5 wt% of nitrobenzene in ethanol), 3.0 mg of catalyst, 0.1 MPa H2, 1200 rpm.

3. Materials and Methods

3.1. Materials

Y (nSi/nAl = 13.8), MOR (nSi/nAl = 13.0), and ZSM-5 (nSi/nAl = 28.3) zeolites were purchased from Nankai University Catalyst Co., Ltd. (Tianjin, China). Before use, these zeolites were calcined at 550 °C for 6 h in air. Nitrobenzene (NB), ethanol, acetone, butanone, cyclohexanone, cyclopentanone, sodium hydroxide, palladium (II) chloride (PdCl2), and cyclohexene were purchased from Aladdin Chemicals Co., Ltd. (Shanghai, China). 1,3,5-Triformylbenzene was purchased from Anneji Chemical Co., Ltd. (Shanghai, China). All other reagents were commercially available and were used as received.

3.2. Synthesis of Catalysts

A novel synthesis method was developed for the synthesis of Pd-based catalysts with small and uniform Pd0 nanoparticles. Details about the synthesis processes are described as follows: In a round-bottom flask, 10 mg of 1,3,5-triformylbenzene was dissolved in 5 mL of ethanol. Then, 1 g of molecular sieve (Y, MOR, or ZSM-5) was added to the solution. After stirring for 1 h at room temperature, the ethanol in the mixture was removed by rotary evaporation at 60 °C. The obtained solid was dispersed in 20 mL of deionized water, and the mixture was stirred for 0.5 h. Then, 5 mL of water solution containing 21 mg of acetone (equivalent molar ketone was calculated when another ketone was used) and 120 mg of NaOH were added drop-by-drop. After stirring for 4 h, the mixture was washed with H2O to a neutral pH, and the desired amount of PdCl2 aqueous (0.5 wt% of Pd2+ in water) was added. Finally, the solid was separated by centrifugation, washed with H2O and ethanol several times, and dried at 60 °C overnight. The obtained catalysts were labeled as xPd/zeolite, where x represents the mass percentage of Pd.

3.3. Catalyst Characterization

X-ray diffraction (XRD) was used to characterize the crystal structure of the catalysts by using a Rigaku D/Max 2500/PC powder diffractometer with Cu Kα radiation (λ = 0.15418 nm) at a scanning rate of 5° min−1. The tube voltage and tube current are 40 kV and 40 mA, respectively. To get information about the particle size distribution of Pd, transmission electron microscopy (TEM) was conducted on a FEI Tecnai G2 F20 microscope at 200 kV. The Pd content of the catalyst was determined by inductively coupled plasma optical emission spectroscopy (ICP-OES) on a Thermo iCAP 6000 Series. Nitrogen adsorption and desorption were conducted on a Micrometrics ASAP 2460 adsorbent at −196 °C to get the specific surface areas and pore volumes of the catalysts. Before measurement, all the samples were pretreated at 200 °C for 3 h. The specific surface area and pore volume were calculated by the Brunauer-Emmett-Teller (BET) and t-plot methods, respectively. The chemical states of Pd were determined by X-ray photoelectron spectroscopy (XPS) using a Thermo ESCALAB 250Xi spectrometer equipped with Mg-Kα (1253.6 eV) radiation. C 1s (284.6 eV) was used as the reference for calibration. Hydrogen temperature-programmed reduction (H2-TPR) was carried out on a Micromeritics AutoChem II 2920 instrument. Firstly, 15 mg of the sample was heated to 200 °C at a rate of 10 °C min−1 under an Ar atmosphere. After 40 min, the temperature of the sample was cooled down to 40 °C, and then the Ar was replaced by 10% Ar-H2 mixed gas. Fifteen min later, the sample was heated to 800 °C at a rate of 10 °C min−1. The hydrogen consumption was recorded by a TCD detector. Thermo Gravimetric Analyzer (TGA) The thermal stability of the catalyst was characterized by a simultaneous thermal analyzer (DTG-60H) produced by Shimadzu Corporation, Kyoto, Japan. Taking 5–10 mg of the sample and placing it in an alumina crucible and recording the signal of the sample from room temperature to 1200 °C at a heating rate of 10 °C·min−1 under an air atmosphere.

3.4. Hydrogenation of Nitrobenzene

Hydrogenation of nitrobenzene was carried out in a 15-mL stainless steel autoclave with lining, a controllable pressure gauge, and magnetic stirring at room temperature under 0.1 MPa H2. Typically, 2 mg of catalyst and 2 mL of a nitrobenzene-ethanol solution (the mass percentage of nitrobenzene is 5 wt%) were added to a reactor. After replacing the air in the reactor with H2 four times, the H2 pressure in the reactor was set at 0.1 MPa. Then, the reactor was sealed and stirred at 1200 rpm for 1 h. The reaction solution was analyzed by an Agilent 8860 GC with a HP-5 column and a flame ionization detector. To calculate the conversion of nitrobenzene (NB) and the selectivity of aniline (AN), naphthalene was applied as the internal standard. The conversion of nitrobenzene and the selectivity of aniline were calculated based on the following equations:
C o n v e r s i o n = 1 m o l e s   o f   N B m o l e s   o f   n i t r o b e n z e n e   l o a d e d   i n i t i a l l y × 100 %
S e l e c t i v i t y = m o l e s   o f   A N m o l e s   o f   n i t r o b e n z e n e   c o n v e r t d e × 100 %

4. Conclusions

In conclusion, a novel, easy, and efficient synthesis strategy was developed for the preparation of supported Pd catalysts in this work. In this method, the condensation product of 1,3,5-triformylbenzene and ketone containing the C=C group was developed as a reductant of Pd2+ for the first time. This condensation product could be in-situ prepared and pre-dispersed in the pore of zeolites and then act as the reduction site for Pd2+ to Pd0. Using this method, zeolites supported by small and uniform Pd nanoparticles (~2 nm) can be easily obtained, showing high catalytic hydrogenation activity. As to hydrogenation of nitrobenzene to aniline, all the TOFs for 1.5 Pd/Y, 1.5 Pd/ZSM-5, and 1.5 Pd/MOR with 1.5 wt% Pd loading are higher than 1000 h−1 at 30 °C and 0.1 MPa H2; meanwhile, complete conversion with 100% aniline selectivity can be obtained. Otherwise, apparent activation energy was calculated as 28.88 kJ mol−1 based on kinetic analysis for 2.0 Pd/Y. This is lower than most of the reported values in the literature. Furthermore, recycling tests indicate the prepared catalyst is recyclable. This work provides an attractive synthesis method for zeolites supported by Pd catalysts. In the future, this method can be modified and applied to the synthesis of other supported noble metal catalysts.

Author Contributions

Conceptualization, T.L. and Y.Y.; methodology, Z.H.; validation, Y.C. and M.W.; investigation, M.W.; data curation, Y.C.; writing—original draft preparation, Z.H.; writing—review and editing, T.L.; visualization, Y.Y.; supervision, T.L.; project administration, T.L. and Y.D.; funding acquisition, T.L. and Y.D. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Education Department of Henan Province (2021GGJS133) and the China Postdoctoral Science Foundation (2023M733216).

Data Availability Statement

No additional data are available.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. XRD pattern of a Pd-based catalyst supported by a molecular sieve with 1.5 wt% loading.
Figure 1. XRD pattern of a Pd-based catalyst supported by a molecular sieve with 1.5 wt% loading.
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Figure 2. TEM images and particle size distributions of 1.5 Pd/Y (a,b), 1.5 Pd/MOR (c,d), and 1.5 Pd/ZSM-5 (e,f).
Figure 2. TEM images and particle size distributions of 1.5 Pd/Y (a,b), 1.5 Pd/MOR (c,d), and 1.5 Pd/ZSM-5 (e,f).
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Figure 3. (a) The full-range XPS spectra of 1.5 Pd/Y; (b) Pd 3D spectra of 1.5 Pd/Y.
Figure 3. (a) The full-range XPS spectra of 1.5 Pd/Y; (b) Pd 3D spectra of 1.5 Pd/Y.
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Scheme 1. The proposed synthesis scheme for zeolite-supported Pd was developed in this work.
Scheme 1. The proposed synthesis scheme for zeolite-supported Pd was developed in this work.
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Figure 4. Effect of zeolite types on the hydrogenation performance of catalysts.
Figure 4. Effect of zeolite types on the hydrogenation performance of catalysts.
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Figure 5. TG curves of 1.5 Pd/ZSM-5, 1.5 Pd/MOR, and 1.5 Pd/Y.
Figure 5. TG curves of 1.5 Pd/ZSM-5, 1.5 Pd/MOR, and 1.5 Pd/Y.
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Figure 6. Effect of palladium loading on the hydrogenation performance of catalysts.
Figure 6. Effect of palladium loading on the hydrogenation performance of catalysts.
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Figure 7. H2-TPR profile of the Pd/Y catalysts.
Figure 7. H2-TPR profile of the Pd/Y catalysts.
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Figure 8. Effect of ketones on hydrogenation performance of catalysts.
Figure 8. Effect of ketones on hydrogenation performance of catalysts.
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Figure 9. The catalyst recycling performance experiments.
Figure 9. The catalyst recycling performance experiments.
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Figure 10. XRD of the fresh 2.0 Pd/Y and the used 2.0 Pd/Y after 5 runs.
Figure 10. XRD of the fresh 2.0 Pd/Y and the used 2.0 Pd/Y after 5 runs.
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Figure 11. First-order reaction rate constants (ad) and Arrhenius curve (e) for hydrogenation of nitrobenzene catalyzed over 2.0 Pd/Y.
Figure 11. First-order reaction rate constants (ad) and Arrhenius curve (e) for hydrogenation of nitrobenzene catalyzed over 2.0 Pd/Y.
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Table 1. Textural parameters of the samples.
Table 1. Textural parameters of the samples.
SamplesBET Surface Area (m2 g−1)Pore Volume (cm3 g−1)Pd Content (wt%)n(Si)/n(Al)
Y6230.33-13.8
1.5 Pd/Y5660.301.4313.1
ZSM-53900.22-28.3
1.5 Pd/ZSM-52890.201.3627.9
MOR4570.20-13.0
1.5 Pd/MOR4530.191.3912.5
Table 2. Catalytic activity of different catalysts in the reduction of nitrobenzene.
Table 2. Catalytic activity of different catalysts in the reduction of nitrobenzene.
EntryCatalystTemperature (°C)Time (h)TOF b (h−1)References
1Ni/C4041[41]
2Pd/ox-CEINs a701103[42]
3Ag/α-Fe2O31000.5248[43]
4Pd@CTF a250.2495[44]
5Pd/CTF a300.5984[21]
61.5 Pd/Y3011094This work
71.5 Pd/ZSM-53011365This work
81.5 Pd/MOR3011548This work
a ox-CEINs, oxidized carbon-encapsulated iron nanoparticles; CTF covalent-triazine framework. b TOF was calculated based on the total Pd content in the catalyst.
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Hu, Z.; Cheng, Y.; Wu, M.; Duan, Y.; Yang, Y.; Lu, T. A Novel Strategy for the Preparation of Supported Pd as an Efficient Catalyst for the Hydrogenation of Nitrobenzene in Mild Conditions. Catalysts 2023, 13, 1438. https://doi.org/10.3390/catal13111438

AMA Style

Hu Z, Cheng Y, Wu M, Duan Y, Yang Y, Lu T. A Novel Strategy for the Preparation of Supported Pd as an Efficient Catalyst for the Hydrogenation of Nitrobenzene in Mild Conditions. Catalysts. 2023; 13(11):1438. https://doi.org/10.3390/catal13111438

Chicago/Turabian Style

Hu, Zhi, Yiyi Cheng, Meng Wu, Ying Duan, Yanliang Yang, and Tianliang Lu. 2023. "A Novel Strategy for the Preparation of Supported Pd as an Efficient Catalyst for the Hydrogenation of Nitrobenzene in Mild Conditions" Catalysts 13, no. 11: 1438. https://doi.org/10.3390/catal13111438

APA Style

Hu, Z., Cheng, Y., Wu, M., Duan, Y., Yang, Y., & Lu, T. (2023). A Novel Strategy for the Preparation of Supported Pd as an Efficient Catalyst for the Hydrogenation of Nitrobenzene in Mild Conditions. Catalysts, 13(11), 1438. https://doi.org/10.3390/catal13111438

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