1. Introduction
Biodiesel, being a sustainable energy source, has several characteristics that make it suitable for use as an automotive fuel. Biodiesel exhibits a lower level of pollution compared to petroleum diesel due to its absence of sulfur content and significantly reduced carbon dioxide emissions. Consequently, the use of biodiesel contributes to the mitigation of global warming and the preservation of fossil fuel reserves [
1,
2,
3]. One additional benefit of biodiesel fuel is its ability to be blended with different energy supplies. Most conventional biodiesels are manufactured using edible vegetable oil. Because of this, biodiesel becomes economically unattractive, as biodiesel producers face increased competition from the edible oil industry. Therefore, the biggest challenge for the commercialization for biodiesel is the high cost of feedstock for biodiesel manufacturing. Consequently, research has endeavored to identify sustainable and cost-effective alternatives for feedstock.
In recent years, a few studies have examined non-edible and cost-effective alternatives to animal lipids, waste cooking oil (WCO) [
4], yellow or brown grease, and sewage oil like fats, oils, and grease (FOG) for biodiesel production. Waste of this nature is easily obtainable as municipal and industrial byproducts. The use of date seed oil as a feedstock for biodiesel production is a viable option for addressing the issue of waste disposal associated with this kind of residue. Date seeds are mostly considered solid waste, with just a small portion being used as animal feed for species such as chickens, camels, sheep, and cattle [
5]. Significant quantities of date seeds may be obtained from date processing facilities and related sectors, either via direct or indirect means [
6]. Furthermore, the date palm is mostly distributed in the dry and hot regions of southern Asia and northern Africa. Based on the statistics data published by the Food and Agriculture Organization (FAO), the global production of dates in 2010 amounted to 7.85 million tons. Saudi Arabia is one of the top ten nations in terms of date production, based on reported figures, with a production of 10,78,300 tons [
6].
Multiple methods exist to produce biodiesel, including esterification, interesterification, and transesterification. Esterification is a commonly used method to produce biodiesel using oil feedstock with high acid values. Interesterification has the potential to generate biodiesel alongside several other valuable by-products, rather than glycerol. Transesterification, however, is widely recognized as the predominant and favored technique to produce biodiesel. The procedure yields biodiesel of exceptional grade. The simplicity of the production reaction contributes to the comparatively lower total operating cost of this biodiesel production technique in comparison to other methods. Alcohol is an additional feedstock required to produce biodiesel using the transesterification method.
The catalysts used in the manufacture of biodiesel are classified into three distinct categories: homogeneous, heterogeneous, and enzyme based. Typically, homogeneous catalysts, such as sodium hydroxide (NaOH) and potassium hydroxide (KOH), are employed [
7]. Nevertheless, it is important to acknowledge that this catalyst does possess some limits. A homogeneous catalyst is incapable of being separated after the reaction, thereby limiting its utility to a single use. The formation of soap because of water washing after the reaction is a challenge that is linked to the use of a homogeneous catalyst. However, it is worth noting that a heterogeneous catalyst can surpass these constraints. Both heterogeneous base catalysts [
8] and heterogeneous acid catalysts exist [
9]. Heterogeneous catalysts are manufactured from a variety of waste materials, including shells [
10], ash from biomass combustion [
9], biochar [
11], bones from slaughtered animals [
1,
2,
3], and activated carbon [
12].
Camel dung tends to be more alkaline because the digestive systems of herbivores are designed to break down plant material, which is often more alkaline in nature. Camel dung is a readily available and abundant resource in regions where camels are prevalent, like in the Empty Quarter desert in Saudi Arabia. This makes them a sustainable source of catalyst material, reducing the need for traditional chemical catalysts that may be less eco-friendly. Furthermore, utilizing camel dung as a catalyst repurposes a waste material that would otherwise need to be managed or disposed of. This contributes to waste reduction and minimizes the environmental impact. To the best of our knowledge, this is the first work that used calcined camel dung as a catalyst for biodiesel production. Therefore, this study aimed to investigate the feasibility of utilizing calcined camel dung, as an abundant and underutilized biomass resource, as a cost-free alternative catalyst for the transesterification process to produce biodiesel from date seed oil. This catalyst was calcined at different temperatures (600, 800, and 1000 °C), and the properties of the resulting catalyst were found to be dependent on the calcination temperature. Furthermore, the investigation of the catalyst included the use of X-ray diffraction (XRD), scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDX), and Brunauer–Emmett–Teller (BET) methods. Utilizing the ASTM6751 standards [
13], the biodiesel product’s suitability for use as a fuel was evaluated. The production of biodiesel from date seed oil is both economically viable and does not compromise food security. In addition to reducing greenhouse gas emissions, it offers a cost-effective substitute for fossil fuels. Consequently, the objective of this study was to ascertain the economic advantages that arise from the transformation of refuse materials into products that offer added value.
3. Materials and Methods
The transesterification reaction is consistently influenced by the reaction parameters. To maximize biodiesel production, it is crucial to identify optimal conditions for the transesterification process. In this study, four distinct aspects of transesterification were investigated: the molar ratio of oil to ethanol, which ranged from 1:3 to 1:9; the catalyst concentration, which ranged from 1 to 7 wt%; the reaction temperature, which ranged from 60 to 85 °C; the reaction duration, which ranged from 1 to 4 h. A manufacturing plant for date oil is situated in Dammam, Saudi Arabia, and it was the source of the date oil supply in this study.
3.1. Preparation and Characterization of the Catalyst
The desiccated camel dung was subjected to calcination in a muffle furnace within a temperature range of 600 to 1000 °C, with a heating rate of 10 °C/min, for a duration of 4 h (
Figure 7). Subsequently, the calcined material was stored in a hermetically sealed glass enclosure. Several analytical techniques, such as X-ray diffraction (XRD) (Bruker D8 Advance, Bruker, Rheinstetten, Karlsruhe, Germany). (Operated at 40kv and 40mA using CU Ka radiation 1.54060), Brunauer–Emmett–Teller (BET) analysis (Quantachrome, Boynton, FL, USA), and scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDX) (SEM: Quanta FEG 250, FEI Company (Thermo Fisher Scientific), Hillsboro, OR, USA), were used to investigate the potential of camel dung catalysts to produce biodiesel.
3.2. Transesterification Reaction
The transesterification procedure, which converts triglycerides from date seed oil into biodiesel and glycerol, was carried out in a 50 mL round-bottomed flask with the synthesized catalysts (
Figure 8a). A thermocouple was used to both monitor and regulate the reaction temperature. The admixture was continuously mixed using a magnetic stirrer that was placed in the container. The experiment used specified reaction circumstances, in which a certain quantity of the chosen oil was introduced into the reactor at a stirring velocity of 1000 rpm after it had been preheated to a temperature of 60 °C. The temperature of the reaction was controlled by immersing the flask in an oil bath. After measuring out and dispersing the catalyst in ethanol, the required quantity of hot date seed oil was added to the flask. Changes were made to the catalyst loading, ethanol/oil molar ratio, reaction temperature, and reaction duration to maximize biodiesel output by transesterification. Following the completion of the procedure, the solution was subjected to a cooling process and then transferred into a separate funnel (
Figure 8b). Distinct layers were generated by the catalyst, glycerol, and the ethyl ester. The product was allowed to stand overnight to achieve good separation. Following an overnight incubation, distinct stages became readily distinguishable. Subsequently, the biodiesel layer was combined with a volume of 15 mL of distilled water and agitated on a heated surface for a duration of 15 min. The resulting mixture was then transferred to a separating funnel and allowed to stand undisturbed for a period of 24 h, resulting in the formation of two distinct and transparent layers. The underlying stratum was eliminated, and the stratum consisting of biodiesel was combined with 0.05 g of sodium sulfate and agitated for a duration of 10 min. Subsequently, the mixture was separated to determine the mass of the biodiesel layer.
The yield of biodiesel was calculated using the following equation:
The final output of biodiesel was subjected to examination and used. The specimens underwent characterization using gas chromatography–mass spectrometry (GC-MS) utilizing a PerkinElmer Clarus 600 instrument (National Research Center, Giza, Egypt), which was outfitted with a DB-wax column. Furthermore, the experimental parameters were enhanced to provide a suitable framework to produce biodiesel from economically viable raw materials in an environmentally beneficial way. The catalysts that were recovered were then utilized in the succeeding reaction.
For the phytochemical screening test, the screening of camel dung was conducted following the standard procedure [
20].
3.3. Basicity Calculation
The basicity of a catalyst is defined as the number of basic sites present on a solid substance relative to its total mass. This quantity is often reported in millimoles (mmol) of basic sites per gram of solid. Titration was used to evaluate the starting materials and the resulting catalyst for their basicity. Approximately 0.2 g of the material was introduced into a 50 mL solution of hydrochloric acid (HCl) with a normality of 0.2 N. The mixture was thereafter agitated until complete dissolution occurred. Subsequently, the solution underwent treatment with a total of three drops of phenolphthalein indicator. Ultimately, the solution underwent titration with a 0.2 N potassium hydroxide (KOH) solution until a discernible change in color occurred. The degree of basicity was thereafter ascertained by using Equation (2) as follows:
The variable VHCl represents the quantity of hydrochloric acid (0.2 N) used throughout the titration process, whereas VKOH denotes the quantity of potassium hydroxide (0.2 N) necessary to neutralize the hydrochloric acid. Additionally, MS signifies the mass of the sample being analyzed, measured in grams. The term “BC” refers to the basicity of a substance, which is measured in millimoles of hydrochloric acid per gram of sample.
The calcined samples were subjected to X-ray diffraction analysis (XRD) (Bruker D8 Advance, Bruker, Rheinstetten, Karlsruhe, Germany). using a Bruker D8 Advance diffractometer manufactured in Rheinstetten, Karlsruhe, Germany. The diffractometer used in this study is equipped with a copper anode, which generates Ni-filtered CuKα radiation (k = 1.5406). The radiation is produced by a generator operating at 40 kV and 40 mA. The diffraction measurements were conducted between the 2θ range of 20 to 80. The instrument’s functionality is maintained using interfaces such as DIFFRAC. SUITE and DIFFRAC EVA, which provide an automated process of searching and matching crystalline phases for identification purposes. In the BET analysis, catalyst samples weighing 1 g were subjected to a degassing process lasting 50 min at a temperature of 120 °C inside a sample tube. This procedure was carried out to remove any moisture and other surface impurities present on the catalyst samples. The tube was allowed to reach the surrounding temperature prior to its connection with a gas intake, namely liquid nitrogen at a temperature of −196 °C. This gas intake was positioned parallel to an empty reference tube. Both tubes were submerged in liquid nitrogen inside a Dewar flask.
4. Conclusions
This research demonstrated the potential of camel dung as a novel catalyst for biodiesel synthesis (86 wt% biodiesel yield). This approach showcased an environmentally friendly and sustainable method for biodiesel production, utilizing a widely available biomass resource. The use of inedible date seed oil in this study as agricultural waste presents a promising opportunity to produce biodiesel. This is particularly significant due to the prevailing environmental concerns and the diminishing reserves of petroleum-based fuels, which pose substantial challenges to the advancement and sustenance of human standards of life. The reaction parameters that yielded the highest productivity were determined to be as follows: a temperature of 75 °C, a time of 3 h, a molar ratio of ethanol to date seed oil of 8:1, and a catalyst loading of 4 wt%. These specific conditions resulted in a maximum biodiesel production of 86 wt%. Date seed oil is an excellent biomass feedstock for renewable energy sources, which will contribute to the elimination of global pollution. By means of GC–MS analysis, the chemical composition and presence of FAMEs in the biodiesel sample were verified. Extensive research has been conducted to examine and evaluate the fuel properties of synthetic fatty acid methyl esters (FAMEs) in relation to the established requirements outlined by the ASTM. Future research is warranted to go into more detail in the areas of cost estimation, engine performance, and the mitigation of smoke emissions in the manufacturing of biofuels.