1. Introduction
CAM is widely used in infrastructure projects, particularly for railways [
1], bridge expansion joints, and road surfaces, due to its ability to combine the load-bearing strength of cement with the flexibility of asphalt [
2]. However, despite these advantages, CAM mixtures face significant challenges. The conventional formulation, which relies heavily on cement, often results in long setting times, high shrinkage, and poor durability under harsh environmental conditions [
3,
4]. These issues become especially problematic in applications that demand fast installation and high chemical resistance, such as bridge joints in tropical climates characterized by heavy rainfall and temperature fluctuations [
5]. Current formulations that aim to improve flexibility or adhesion often compromise on setting time, raising the need for new material innovations to balance both performance and speed.
The use of bio-oil as a sustainable modifier in asphalt mixtures has gained attention as an environmentally friendly alternative to traditional petrochemical-based additives. Bio-oil, derived from biomass sources such as agricultural waste, forestry residues, and even waste cooking oils, is introduced into asphalt mixtures primarily to enhance workability, reduce emissions [
6], and improve overall sustainability [
7,
8]. By partially replacing petroleum-based asphalt binders with bio-oil, research has demonstrated reductions in greenhouse gas emissions associated with asphalt production [
9,
10]. For example, bio-oil additives have been shown to enhance flexibility and reduce the stiffness of asphalt mixtures, making them particularly suitable for flexible pavement applications where thermal and load-bearing stresses are common [
11]. However, optimal bio-oil content is essential, as excessive amounts can disrupt the cohesive structure of asphalt mixtures, leading to potential reductions in mechanical strength and durability under traffic loading.
Polymer modification in asphalt mixtures is another well-researched approach for enhancing pavement performance, particularly in terms of durability, flexibility, and resistance to temperature-related degradation [
12,
13]. Polymers such as styrene-butadiene-styrene (SBS), poly(styrene-butadiene) latex, and poly(methyl methacrylate) (PMMA) acrylics are commonly used additives in asphalt mixtures to improve flexibility, durability, and resistance to temperature-related degradation. Polymer-modified asphalt (PMA) has shown improved resistance to rutting, thermal cracking, and fatigue, making it highly suitable for applications in regions with high-temperature variability and heavy traffic [
14,
15]. Polymers create an internal network within the asphalt mixture that improves adhesion and cohesion, which not only enhances load-bearing capacity but also reduces moisture susceptibility, a critical factor in long-term pavement durability. Recent studies have shown that PMA formulations offer superior performance compared to conventional asphalt mixtures, achieving extended service life in various infrastructure applications [
16,
17]. However, due to their higher cost and complex handling requirements, the practical use of polymers in asphalt is often carefully balanced with performance and economic considerations.
The growing emphasis on sustainable construction has prompted researchers to explore alternatives to petrochemical-based asphalt binders and high cement content. Cement production accounts for a significant portion of global CO
2 emissions, prompting the industry to adopt low-carbon alternatives to meet sustainability goals [
18]. One promising solution is the use of bio-oil, a by-product derived from renewable sources, including vegetable oils, agricultural waste, and biomass pyrolysis. Recent studies suggest that bio-oil improves the workability and flowability of cementitious materials while also reducing shrinkage and cracking during curing [
19,
20]. However, bio-oil’s impact on early-stage strength and chemical resistance in combination with CAM formulations remains underexplored.
Traditional CAM mixtures struggle to meet the dual demands of sustainable construction and performance in extreme environments. High cement content, while necessary for strength, is associated with increased CO
2 emissions during manufacturing and can contribute to brittle behavior over time, making structures prone to cracking under thermal stress [
21,
22]. Moreover, the reliance on petrochemical-based asphalt emulsions further contributes to environmental concerns, limiting CAM’s alignment with the sustainable development goals of modern infrastructure projects [
23]. In tropical climates, where heavy rainfall, high humidity, and extreme heat create additional challenges, CAM mixtures often fail to maintain long-term stability due to shrinkage, phase separation, or strength loss at high temperatures [
24,
25]. Current research efforts have not yet found a solution that adequately addresses both environmental sustainability and fast-setting properties.
This study presents a novel CAM formulation that integrates both bio-oil and polymer additives to address the challenges mentioned. By reducing cement content and partially replacing traditional asphalt emulsion with bio-oil, this approach seeks to enhance the environmental profile of CAM. At the same time, polymer modifiers are introduced to improve adhesion, mechanical strength, and flexibility, ensuring that the material can withstand high temperatures and chemical exposure. This combination of bio-oil and polymer additives represents an innovative strategy to develop a fast-setting, eco-friendly CAM that meets the performance requirements for infrastructure applications while aligning with sustainable construction goals.
The experimental phase includes flowability tests to assess the ease of installation, along with compressive strength tests at 2 h and 28 days to monitor early-stage and long-term performance. Shrinkage analysis is conducted to ensure dimensional stability. Additionally, CAM samples are exposed to high-temperature environments (45 °C) and acidic and alkali solutions to evaluate their resistance to environmental stressors. Finally, SEM examination is performed to observe the microstructural changes caused by bio-oil and polymer modifiers, providing insights into the material’s durability and internal bonding characteristics. This study aims to contribute to the body of knowledge by presenting a comprehensive evaluation of bio-oil and polymer-enhanced CAM. The findings will offer practical insights for infrastructure engineers and construction professionals, guiding the design of CAM mixtures that are eco-friendly, durable, and fast-setting. The general research flowchart is presented in
Figure 1.
3. Results and Discussions
3.1. Mixing Stability Test Results
The mixing stability of CAM mixtures, as measured by sedimentation percentage, illustrates the effects of different cement-to-asphalt ratios, bio-oil concentrations, and polymer additive levels on the uniformity and phase stability of the mixtures. Lower sedimentation percentages indicate improved stability, with reduced particle settlement and phase separation. As shown in
Figure 3, the results demonstrate that mixtures with a 50:50 cement-to-asphalt ratio generally exhibit better stability (lower sedimentation) than those with a 75:25 ratio, suggesting that a higher asphalt emulsion content enhances the mixture’s lubrication, reducing internal friction and sedimentation.
In mixtures with a 75:25 cement-to-asphalt ratio and 2% bio-oil, the addition of polymers enhances the cohesion and flexibility of the CAM mixtures, contributing to improved mechanical properties and durability. For instance, M1 (0% polymer) shows a sedimentation percentage of 3.12%, while increasing the polymer to 1% in M2 reduces sedimentation to 2.71%. The stability improves further in M3 with 1.5% polymer, reaching a sedimentation of 1.98%, indicating that polymer additives enhance cohesion by binding particles and minimizing separation. However, at higher polymer levels, such as in M4 (2% polymer), the sedimentation increases slightly to 2.11%, suggesting that excessive polymer may increase viscosity, thus limiting flow and causing minor sedimentation.
For mixtures with 4% bio-oil and a 75:25 cement-to-asphalt ratio, bio-oil’s plasticizing effect initially reduces sedimentation, as seen in M5 (2.1% sedimentation, no polymer). Adding 1% polymer in M6 further reduces sedimentation to 1.95%, indicating that a combination of bio-oil and polymer creates a well-balanced, stable mixture. However, with higher polymer levels, the sedimentation begins to stabilize around 2% (e.g., M7 and M8), implying that the stability effect of bio-oil is maximized when combined with moderate polymer concentrations. Excessive polymer does not significantly enhance stability at this level of bio-oil.
In the 50:50 cement-to-asphalt mixtures, lower sedimentation percentages were observed across all bio-oil and polymer levels, emphasizing the stabilizing effect of increased asphalt content. For example, M9 (2% bio-oil, no polymer) shows a sedimentation of 1.85%, which is further reduced to 1.64% in M11 with 1.5% polymer. This suggests that the asphalt emulsion provides a lubricating effect, reducing particle settlement and enhancing cohesion within the matrix. With 4% bio-oil, the mixtures remain stable, with M13 (no polymer) showing 1.9% sedimentation and M15 (1.5% polymer) achieving a similar value of 1.87%. The consistency in sedimentation values with higher asphalt and bio-oil content underscores the importance of asphalt emulsion in maintaining homogeneity and reducing phase separation.
Overall, these findings suggest that both polymer and bio-oil additives contribute to improving mixing stability, with an optimal balance achieved by moderate polymer concentrations (1–1.5%) and bio-oil levels around 2%, particularly in 50:50 cement-to-asphalt mixtures. Higher bio-oil levels (4%) can be effectively stabilized with moderate polymer additions, but excessive polymer may diminish flowability without significantly reducing sedimentation.
These results demonstrate that polymer reinforcement is essential in maintaining mixing stability, especially at higher bio-oil concentrations. The findings also confirm that the 50:50 cement-to-asphalt ratio provides better homogeneity than the 75:25 ratio, further emphasizing the importance of optimizing cement reduction and additive content for improved performance.
3.2. Flowability Test Results
The flowability test results, as indicated by flow time, highlight the impact of cement-to-asphalt ratios, bio-oil concentrations, and polymer additives on the workability of CAM mixtures as shown in
Figure 4. Lower flow times generally indicate better flowability, which is beneficial for ease of application. Mixtures with a 75% cement content and 2% bio-oil displayed improved flowability as polymer additives were introduced. For instance, M1 (75% cement, 2% bio-oil, 0% polymer) recorded a flow time of 112.1 s, showing poor flowability. However, adding 1% polymer in M2 reduced the flow time significantly to 85.12 s, while M3 (1.5% polymer) achieved an optimal flow time of 78.2 s. This trend indicates that a moderate level of polymer improves workability by enhancing internal cohesion without overly increasing viscosity. Increasing the polymer content to 2% (M4) slightly increased flow time to 80.56 s, suggesting that too much polymer might begin to reduce flowability by increasing mixture viscosity.
For mixtures with 4% bio-oil and a 75:25 cement-to-asphalt ratio, the trend is slightly different. The introduction of bio-oil without polymer in M5 improved flow time to 78.5 s, indicating that bio-oil acts as a plasticizer, enhancing the mix’s fluidity. However, adding polymer to these high-bio-oil mixtures had a varied effect; M6 (1% polymer) achieved the lowest flow time of 72.5 s, indicating optimal workability, while M7 and M8, with 1.5% and 2% polymer, respectively, showed increased flow times of 81.64 and 83.1 s. This suggests that, in high-bio-oil mixtures, a small amount of polymer (around 1%) enhances flowability, but higher polymer concentrations increase viscosity, diminishing the beneficial effects of bio-oil on flowability.
In the 50:50 cement-to-asphalt ratio mixtures, a similar pattern is observed. M9, the control with 2% bio-oil and no polymer, had a flow time of 78.2 s, indicating better flowability than its 75% cement counterpart (M1). Adding polymer to these mixtures further improved flow, with M11 (1.5% polymer) achieving the lowest flow time of 72.3 s, suggesting that the combination of 50% asphalt emulsion and moderate polymer content enhances lubrication within the mixture, reducing internal friction. However, at 4% bio-oil, the flow time slightly increased as polymer concentration rose, with M14 (1% polymer) recording 82.1 s and M16 (2% polymer) at 78.56 s. This implies that, while 50:50 mixtures generally maintain good flowability, excessive polymer in high-bio-oil formulations can reduce flowability by increasing matrix viscosity.
In summary, the flowability results indicate that both bio-oil and polymer additives play critical roles in adjusting workability. Moderate levels of polymer (around 1–1.5%) combined with 2% bio-oil generally achieve optimal flowability, especially in mixtures with higher asphalt content (50% asphalt emulsion). However, excessive polymer concentrations can counteract the beneficial effects of bio-oil, leading to increased viscosity and reduced flowability.
3.3. Compressive Strength Test Results
The unconfined compressive strength (UCS) results at both 2 h and 28 days reveal the effects of varying cement-to-asphalt ratios, bio-oil concentrations, and polymer additive levels on the mechanical performance of CAM mixtures (see
Figure 5). In general, mixtures with a 75% cement content show higher 28-day strengths compared to those with a 50% cement content, underscoring the role of cement in providing long-term structural integrity. For instance, the control mixture M1 (75% cement, 0% additives) recorded a 28-day strength of 8.2 MPa, whereas M9, the 50% cement control, achieved only 6.3 MPa. The addition of 2% bio-oil and polymer additives (1–2%) in the 75% cement mixtures generally enhanced both 2 h and 28-day strengths, with M3 (2% bio-oil, 1.5% polymer) achieving the highest values of 1.6 MPa at 2 h and 8.5 MPa at 28 days. This suggests that moderate bio-oil and polymer additions can improve early strength while maintaining long-term performance, likely due to improved internal cohesion and reduced porosity provided by the polymer coating on asphalt particles.
In contrast, increasing the bio-oil concentration to 4% in the 75% cement mixtures resulted in lower compressive strengths. For example, M5 (4% bio-oil, no polymer) recorded a 2 h strength of 1.0 MPa and a 28-day strength of 6.4 MPa, indicating that high bio-oil levels without polymer reinforcement reduce strength by overly plasticizing the matrix. However, adding polymer (1–2%) to the 4% bio-oil mixtures (M6–M8) partially mitigated this effect, as evidenced by M7 (1.5% polymer), which reached a 28-day strength of 6.7 MPa, though still lower than mixtures with 2% bio-oil. This highlights the need for balanced bio-oil and polymer concentrations to maintain compressive strength.
The 50:50 cement-to-asphalt mixtures displayed generally lower UCS values compared to their 75% cement counterparts, particularly at higher bio-oil concentrations. For instance, M13 (4% bio-oil, no polymer) recorded the lowest strengths, with 0.7 MPa at 2 h and 4.5 MPa at 28 days, emphasizing that reduced cement content combined with high bio-oil concentrations weakens the matrix. Among the 50:50 mixtures, M11 (2% bio-oil, 1.5% polymer) showed the best performance, achieving a 2 h strength of 1.2 MPa and a 28-day strength of 7.0 MPa. This suggests that a lower bio-oil concentration, balanced with polymer reinforcement, is more suitable for mixtures with reduced cement content. Overall, while bio-oil enhances workability and flexibility, excessive amounts reduce compressive strength, especially in low-cement formulations. A moderate level of bio-oil (2%) and polymer (1.5%) provides an optimal balance for maximizing strength in both high- and low-cement CAM mixtures.
3.4. Expansion Characteristics Analysis
The analysis of the expansion characteristics of the CAM mixtures is pivotal in assessing their dimensional stability under varying environmental conditions. This study reveals that the addition of bio-oil and polymer additives significantly impacts the shrinkage behavior of the mixtures, which is crucial for applications where precise dimensions must be maintained.
As presented in
Figure 6, The control mixture (M1), which contains 100% cement, exhibited notable shrinkage of −0.11%. This high shrinkage rate indicates a potential risk of cracking and dimensional instability, especially in environments characterized by temperature fluctuations and moisture variations. Conversely, the incorporation of 2% bio-oil and polymer additives drastically improved the shrinkage characteristics of the mixtures. For instance, M3 (75:25 ratio, 2% bio-oil, 1.5% polymer) demonstrated a remarkable reduction in shrinkage to −0.01%. This significant improvement can be attributed to the ability of the polymers to enhance the internal structure, thereby minimizing stress concentrations and improving flexibility.
Mixtures with 4% bio-oil, while still maintaining reasonable performance, displayed slightly increased shrinkage. M7 (75:25 ratio, 4% bio-oil, 1.5% polymer) showed a shrinkage value of −0.04%, indicating that higher bio-oil concentrations can lead to a less stable microstructure. This is likely due to the plasticizing effect of excess bio-oil, which can hinder the hydration process and make the material more susceptible to dimensional changes. This observation aligns with previous research, which suggests that while bio-oil enhances workability, excessive amounts can negatively impact the dimensional stability of cementitious materials [
21].
For the 50:50 cement-to-asphalt ratio mixtures, the trend of reduced shrinkage with polymer addition persisted. M11 (50:50 ratio, 2% bio-oil, 1.5% polymer) recorded shrinkage of −0.04%, demonstrating that the polymers continue to provide effective mitigation against shrinkage even in mixtures with lower cement content. This finding supports the notion that polymer additives can significantly enhance the dimensional stability of CAM mixtures, making them more suitable for infrastructure applications requiring precise dimensional control.
3.5. Acid and Alkali Resistance
The acid and alkali strength retention data reveal significant insights into how varying cement-to-asphalt ratios, bio-oil concentrations, and polymer additives affect the chemical durability of CAM mixtures as shown in
Figure 7. Generally, mixtures with a 50:50 cement-to-asphalt ratio perform better in both acid and alkali retention than those with a 75:25 ratio. For example, the control mixture M1 (75% cement, 0% bio-oil, 0% polymer) showed acid and alkali retention rates of 81.0% and 82.5%, respectively, whereas the control mixture M9 with a 50:50 ratio (no additives) exhibited higher retention rates of 87.8% and 90.2%. This improvement can be attributed to the increased asphalt emulsion content, which enhances flexibility and reduces brittleness, creating a matrix that better withstands chemical degradation.
The addition of bio-oil and polymer has a further enhancing effect, but the response varies depending on the concentration and type of additives. In the 75:25 cement-to-asphalt ratio mixtures, adding 2% bio-oil along with polymer (1–2%) progressively improved acid and alkali retention. For instance, M2, with 1% polymer and 2% bio-oil, achieved 83.0% acid retention and 83.5% alkali retention, while M3 (with 1.5% polymer) reached 85.6% acid retention and 84.4% alkali retention. This trend continued with M4, which had 2% polymer and achieved 87.3% acid retention and 84.1% alkali retention. These results suggest that polymer additives effectively strengthen the CAM matrix against acid and alkali attacks by enhancing the cohesion and coating of asphalt particles, which improves the mixture’s overall integrity under chemical exposure. However, increasing bio-oil to 4% without polymer additives, as in M5, led to reduced retention rates of 81.5% and 80.7%. This indicates that while bio-oil alone can improve workability and flexibility, high concentrations without polymer support may compromise chemical resistance by weakening the cohesive structure of the matrix through excessive plasticization.
In contrast, the 50:50 cement-to-asphalt ratio mixtures demonstrate higher acid and alkali retention, especially when bio-oil and polymer are combined at optimal levels. Mixtures M10–M12, with 2% bio-oil and 1–2% polymer, achieved acid retention rates of 90.7%, 94.1%, and 92.0% and alkali retention rates of 91.2%, 96.0%, and 92.1%, respectively. Among these, M11 (with 1.5% polymer) showed the best balance between acid and alkali resistance, suggesting that a moderate polymer level is ideal for durability in chemically aggressive environments. When bio-oil concentration was increased to 4% with varying polymer levels, the impact became more pronounced. Mixture M14 (50:50 ratio, 4% bio-oil, 1% polymer) achieved 96.3% acid retention and 93.1% alkali retention, while M15 (4% bio-oil, 1.5% polymer) exhibited the highest chemical durability, with 98.0% acid retention and 95.5% alkali retention. These results indicate a synergistic effect where higher bio-oil content, when balanced by sufficient polymer, enhances the flexibility and cohesion of the matrix, thereby improving chemical resistance. This is likely because the polymer aids in coating the asphalt emulsion, forming a stronger, more resistant internal structure that is less susceptible to degradation under acidic or alkaline conditions.
Comparatively, M16, with 4% bio-oil and 2% polymer, had slightly lower retention rates (97.0% acid and 93.0% alkali) than M15. This suggests that while polymers improve strength retention, an excessive polymer concentration (beyond 1.5%) might lead to diminishing returns, potentially by encapsulating cement particles and reducing the matrix’s bonding efficiency. Overall, the data align with previous studies, which indicate that bio-based plasticizers like bio-oil enhance the workability and flexibility of CAM mixtures, while polymer additives provide essential cohesion and improve the resistance to chemical attacks. The best-performing mixture, M15, demonstrates that a 50:50 cement-to-asphalt ratio with 4% bio-oil and 1.5% polymer strikes an optimal balance, achieving high durability without compromising structural integrity. These findings underscore the importance of balancing bio-oil’s plasticizing effects with polymer’s cohesive benefits for chemically resilient CAM formulations.
3.6. Thermal Stability Test Results
The thermal stability test results reveal key insights into how different CAM mixtures, particularly those modified with bio-oil and polymer additives, behave under elevated temperatures (see
Figure 8). The general trend observed across the mixtures indicates that polymer-modified CAMs exhibit significantly better thermal stability than mixtures without polymer additives, retaining a higher percentage of their original compressive strength after exposure to 45 °C for 24 h. Notably, the mixtures containing 1.5% polymer additives (M3, M7, and M11) demonstrated the highest strength retention, with strength reductions of 14.31%, 14.30%, and 16.61%, respectively. These results suggest that the addition of polymers helps create a more cohesive internal structure, improving the material’s resistance to microcracking and phase changes that might occur during thermal exposure. This finding aligns with previous research indicating that polymers form strong, flexible networks within cementitious materials, which helps mitigate the effects of thermal stress [
34].
In contrast, the control mixtures without polymer additives, such as M1 and M9, exhibited higher strength reductions of 19.88% and 23.13%, respectively. The absence of polymers in these formulations likely led to weaker internal bonding, making the material more susceptible to thermal-induced degradation. Similarly, the mixtures with higher bio-oil content but no polymer reinforcement, such as M5 and M13, showed even greater strength losses of 25.89% and 24.03%, respectively. These results can be attributed to the plasticizing effect of bio-oil, which, while improving workability, appears to compromise the material’s ability to maintain structural integrity under high temperatures, especially in the absence of polymers. Bio-oil tends to interfere with the hydration process of cement, potentially leading to a less dense microstructure that is more vulnerable to thermal fluctuations.
Comparing the performance of the 75:25 and 50:50 cement-to-asphalt ratio mixtures, the 75:25 mixtures generally outperformed their 50:50 counterparts in terms of thermal stability. For example, M3 (75:25 ratio, 2% bio-oil, 1.5% polymer) experienced a strength reduction of only 14.31%, while M11 (50:50 ratio, 2% bio-oil, 1.5% polymer) had a reduction of 16.61%. This difference highlights the critical role that cement content plays in maintaining the strength of CAM mixtures at elevated temperatures. The higher cement content in the 75:25 mixtures leads to a more robust hydration process, resulting in a denser and more thermally stable matrix. This finding is consistent with earlier studies that suggest a higher cement-to-asphalt ratio improves the thermal resistance of cementitious composites due to the formation of a more continuous cementitious matrix [
21].
It is also evident that the inclusion of polymer additives is essential in improving the thermal stability of CAM mixtures, particularly at higher bio-oil concentrations. Mixtures M7 and M15, which contained 4% bio-oil and 1.5% polymer, retained 14.30% and 19.44% of their strength, respectively, demonstrating that the polymer additives effectively counterbalance the weakening effects of bio-oil. Without polymer reinforcement, as seen in M5 and M13, the thermal stability deteriorates, indicating that the combination of bio-oil and polymers must be carefully balanced to achieve optimal performance.
The findings suggest that a 75:25 cement-to-asphalt ratio, combined with 1.5% polymer and 2% bio-oil, offers the best balance between thermal stability and sustainability, retaining strength while minimizing environmental impact. Future research could explore the long-term durability of these mixtures in real-world high-temperature conditions to further validate these findings.
3.7. SEM Test Results
The SEM examination was carried out to provide a qualitative understanding of the microstructural characteristics of CAM mixtures modified with bio-oil and polymer additives. The analysis focused on observing general trends in internal cohesion, porosity, and asphalt emulsion (AE) coating without drawing definitive conclusions due to the limitations in image resolution.
Figure 9a represents the control mixture (M1), which does not include bio-oil or polymer additives. The SEM image reveals a dense yet brittle structure with visible hydration products characteristic of cement hydration. However, there is no clear evidence of a coating around the asphalt particles, suggesting limited cohesion and weak internal bonding. This may contribute to dimensional instability and mechanical vulnerabilities observed in this mixture.
Figure 9b illustrates the mixture containing 4% bio-oil without polymer additives. The image suggests a more dispersed particle arrangement compared to the control, with slightly reduced porosity. However, the coating of the asphalt emulsion appears inconsistent, and voids are still noticeable. These observations point to the potential of bio-oil in enhancing particle distribution but also indicate the need for additional reinforcement, such as polymers, to improve cohesion and stability.
Figure 9c shows the microstructure of the optimized mixture containing 1.5% polymer and 2% bio-oil. While voids are still present, the SEM image indicates a more developed C-S-H system forming a denser matrix. Additionally, the asphalt emulsion appears to be better coated, with the polymer contributing to a more cohesive and uniform microstructure. This improved interaction between the components suggests better internal bonding and reduced porosity compared to the other mixtures.
While these observations provide insights into the potential benefits of bio-oil and polymer additives, the limitations in image quality restrict the scope of definitive conclusions. Further studies with higher-resolution imaging and complementary quantitative methods are recommended to confirm the microstructural trends identified.
3.8. Discussions
Based on the findings of this research, the modified structure of the CAM mixture, achieved through the incorporation of polymer additives, demonstrated strong durability under both thermal and mechanical stresses. This enhancement is particularly beneficial for high-performance applications such as bridge expansion joints, railways, and pavements, where materials are subjected to dynamic and cyclic loading.
The polymers effectively reinforced internal cohesion within the cement matrix, creating a flexible yet robust network that could withstand environmental and operational stressors. This improved structural integrity translated to enhanced durability over time, ensuring the CAM mixtures maintained their performance under prolonged exposure to varying conditions. These findings underscore the importance of polymer modifications in optimizing the mechanical and thermal stability of CAM for infrastructure applications.
4. Conclusions
This study successfully developed a sustainable CAM formulation incorporating bio-oil derived from agricultural waste and polymer additives, designed to meet the dual demands of environmental sustainability and high-performance requirements in infrastructure materials. The integration of bio-oil and polymers in the CAM mixture addresses key limitations found in conventional formulations, such as limited workability, high shrinkage, and reduced durability under extreme conditions.
The findings demonstrate that bio-oil and polymer additives offer distinct advantages: bio-oil functions as a plasticizer, enhancing flowability and reducing water demand, while polymers strengthen internal cohesion, reduce sedimentation, and improve the mixture’s resistance to thermal and chemical stressors. Specifically, an optimal combination of 2% bio-oil and 1.5% polymer in a 75:25 cement-to-asphalt ratio produced the most balanced properties, achieving reduced shrinkage, improved compressive strength, and increased dimensional stability. This formulation retained 85% of its compressive strength under thermal exposure at 45 °C and showed over 95% strength retention in acidic and alkaline environments, underscoring its suitability for challenging conditions.
Additionally, the microstructural analysis confirmed a dense and cohesive matrix with minimal voids, providing physical integrity and resistance to environmental degradation. These improvements suggest that the optimized CAM formulation is well-suited for applications in regions with fluctuating temperatures, high humidity, or frequent exposure to aggressive chemicals, such as bridge joints, railways, and pavements in tropical climates.
Future research should focus on field trials to validate the long-term performance of these formulations and explore alternative bio-oil sources to further optimize the environmental benefits. The insights gained from this study contribute to advancing CAM formulations as resilient, eco-friendly materials, offering practical solutions for sustainable infrastructure development.